1. Project Detail Report
Project No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)
Initiated By: SACHIN LAPANI Date Initiated: 09/28/2012
Champion: SACHIN LAPANI Site: Romulus, Michigan
Project Tasks
Assign Equipment Number
Seq: 1 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: Legend Printing Machine #IM15
Progress:
Purpose
Seq: 2 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: To get better quality product which is free from Blurry Legend, Missing Legend, Legend
Registration off etc. within less time period & reduce handling.
This machine will be used on white legend only.
Progress:
Manufacturer
Seq: 3 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: Orbotech
Model # SPRINT-100
Progress:
Evaluation Period
Seq: 4 Due Date: 09/28/2012 Status: Closed Status Date: 01/18/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: 09/06/2012 to 11/06/2012
Report printed on 2/26/2013 11:10:09 AM Page 1 Of 4 Report: 9 (rev. 1)

2. Project Detail Report
Project No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)
Evaluation Period
Progress:
Monitoring of Critical Parameters
Seq: 5 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: Blurry Legend
Missing Legend
Registration Off
Peeing Legend
Legend Discoloration
Progress:
Evaluation
Seq: 6 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: During this period product is coming out free from below defect with better quality product
within shorter time period.
Blurry Legend
Missing Legend
Registration off
Legend Peeling
Legend discoloration
during this period Saturn test cycle time and quality as per below details.
First time ran 40 sides / 44 minutes for two Jobs including singe and double sided.
Second time ran 60 sides/ 60 minutes having 4 different job including single and double sided.
both time found 100% defect free products.
Per week ran 6000 sides/week including high quality mode from 0.5kg.Ink.
Progress:
Result Conclusion
Seq: 7 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: Registration accuracy with of 99 to 100% alignment is very good. This Ink jet printer found to
be acceptable because it's capable to provide output as expected better quality & defect free
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3. Project Detail Report
Project No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)
Result Conclusion
product with less time period for white legend only.
Now this equipment allowed as a evaluated Instrument for quality products same time this
machine Cost ($205k) is way high in compare to savings raw material and labor cost from
Previous process (LPI Legend Application followed by Imaging and developing process) but
Saturn is always eager to provide best quality product on time to customer.
Progress:
Current Process flow
Seq: 8 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: LPI developing Inspection
LPI Legend Application
Legend Image
Legend Developing
Legend Developing Inspection
Final cure
Progress:
Revised Process flow
Seq: 9 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: LPI developing Inspection
Inkjet Legend Priting
Final Cure
Progress:
Permanent Implementation
Seq: 10 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: As of 11/06/2012 Saturn decided to Implement this process & place order for two more Inkjet
printers to fulfill Saturn daily production criteria.
Progress:
Documents Affected
Seq: 11 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013
Responsibility: SACHIN LAPANI GYR Color: Green
Notes: Imaging Process Manual
Maintenance section in Quality Control Software (MQ1)
LPI Developing Process flow diagram
Final baking Process flow diagram
Control Plan
PFMEA
Progress:
Management Review
12 Due Date: 12/12/2012 Status: Closed Status Date: 02/26/2013
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4. Project Detail Report
Project No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)
Management Review
Seq: 12 Due Date: 12/12/2012 Status: Closed Status Date: 02/26/2013
Responsibility: NAGJI SUTARIYA GYR Color: Green
Notes:
Progress:
Project Team
Type Name Position Type Name Position
Employee CATHERINE Quality Engineer - Employee DHANJI GHELANI Screening Operator
ZIMNICKY Customer Concerns
Employee NAGJI SUTARIYA President / Quality Employee NITIN NAVADIYA Quality Engineer -
Manager Inspection/Testing/Sh
ipping
Employee PARTHIV TRIVEDI Quality Engineer - Employee PRAVIN Vice President -
Drilling/Lamination SUTARIYA Sales
Employee QUADIR SHAIKH Quality Engineer - Employee SACHIN LAPANI Quality Engineer -
Laboratory/Wet Imaging
Processes
Employee SHILPANKUMAR Special Processes Employee YASHESH Vice President -
PATEL SUTARIYA Corporate Strategy
User Defined Field (UDF) Information
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