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PRACTICAL WORK REPORT
PT RINA INDONESIA – BATAM OFFICE
JULY – AUGUST 2015
Bayu Mahardika 4312100135
REGISTRO ITALIANO NAVALE
Main Activities of RINA
 RINA Indonesia Office in Batam
MAIN ACTIVITIES OF RINA
 RINA offers a broad range of services such as ship
classification surveys, statutory surveys and
certification on behalf of Flag States based on both
international conventions, codes, national statutes,
as well as RINA’s own rules and regulations.
REGISTRO ITALIANO NAVALE
 Main Activities of RINA
RINA Indonesia Office in Batam
RINA INDONESIA OFFICE IN BATAM
 RINA Batam Office is located at Graha Pena
Batam, 9th Floor, 502B, Jalan Raya Batam Centre,
Batam.
Figure 1. RINA Batam Office Figure 2. RINA Meeting Room
RINA INDONESIA OFFICE IN BATAM
 Main activities of RINA Batam Office are to held
surveys of ships within region of Indonesia, such
as:
 Classification Surveys Including Classification Surveys
for Ships During Construction and for Ships Not Built
Under Survey,
 Class Maintenance Surveys including Statutory
Surveys,
 ISM (International Safety Management), ISM provides
an international standard for the safe management and
operation of ships and for pollution prevention.
SURVEY AND CERTIFICATION
Classification Survey
 Survey for New Building
 Survey for Ship in Service
 Class Maintenance Survey
 Periodic Survey
 Non-Periodic Survey
CLASSIFICATION SURVEY
 Survey for New Building
 Visual and Scantling Check
Scantling check is a verification process of
construction’s size based on the drawing that have
been approved by RINA as a reference, and match
with the actual dimensions.
CLASSIFICATION SURVEY
 Survey for New Building
 Welding Check
Welding check is an inspection of welding result on
the new construction of ship when there is a weld
defect.
CLASSIFICATION SURVEY
 Survey for New Building
 Leak Test
Leak test aims to test for leaks in the vessel body.
There are 3 types of leak test, there are hydro test,
air test, and hose test.
CLASSIFICATION SURVEY
 Survey for Ship in Service
This survey is survey for existing ship which will be
registered in RINA, they must be surveyed first to
ensure the society that the vessel are meet the
requirements of safety for human life, environment,
and property during the operational life of the ship
based on RINA rules.
SURVEY AND CERTIFICATION
 Classification Survey
 Survey for New Building
 Survey for Ship in Service
Class Maintenance Survey
 Periodic Survey
 Non-Periodic Survey
CLASS MAINTENANCE SURVEY
 Periodic Survey
 Note: AS : Annual Survey
IS : Intermediate Survey
DS : Docking Survey
SS : Special Survey
CLASS MAINTENANCE SURVEY
 Non-Periodic Survey
 Tail Shaft Survey
Propeller Shaft and Sterntube Shaft Survey (PS) is
a survey to the propeller shafting and sterntube
shafting systems onboard a ship to make sure the
systems are still meet the requirements of the
Society.
CLASS MAINTENANCE SURVEY
 Non-Periodic Survey
 Boiler Survey
Boiler Surveys are to be carried out at Annual
Surveys, Intermediate Surveys, and Special
Surveys.
SURVEY ACTIVITY
General
 Survey Item
 Visual and Scantling Check
 Welding Check
 Leak Test
 Inclining Test
 Safety Device Function Test
 Sea Trial
GENERAL
 The equipments required for survey :
Figure 3. Wearpack Figure 4. Safety Gloves Figure 5. Safety Shoes Figure 6. Safety Helmet
Figure 7. Safety Glasses Figure 8. Torchlight Figure 9. Marker Chalk Figure 10. Inspection Mirror
SURVEY ACTIVITY
 General
Survey Item
 Visual and Scantling Check
 Welding Check
 Leak Test
 Inclining Test
 Safety Device Function Test
 Sea Trial
SURVEY ITEM
 Visual and Scantling Check
Visual and scantling check is a verification process
of construction’s size based on the drawing that
have been approved by RINA as a reference, and
match with the actual dimensions.
Figure 11. Skeg Construction Drawing Figure 12. Missing Scallop
SURVEY ITEM
 Welding Check
Welding check is an inspection of welding result on the
new construction of ship when there is a weld defect.
There are many kind of weld defect, there are crack,
porosity, undercut, undersize, slag, and spatter.
Figure 12. Crack Figure 13. Undercut Figure 14. Undersize Figure 15. Slag and Spatter
SURVEY ITEM
 Leak Test
 Hydro Test
Hydro test conducted by pumping water up to 1.5 times the
working pressure or design pressure. After that surveyor
check the leak on the connection of flange pipe. If there is
water on the connection of flange pipe, it means there is a
leak.
Figure 16. Pumping Water Up
To 1.5 Times The Design
Pressure
Figure 17. Surveyor Check The
Leak On Flange Connection
SURVEY ITEM
 Leak Test
 Air Test
The first step was filled the air inside the tank that to be
tested. Then the outside sprayed using soapy water.
Surveyor will monitor the outside of the tank thoroughly. If
there were air bubbles on the surface of the tank, it indicates
a leak.
Figure 18. Soapy
Water Hose
Figure 19. Air
Pump Tools
Figure 20. Air Test
Process On Side
Shell
Figure 21. Leak
On Side Shell
SURVEY ITEM
 Leak Test
 Hose Test
Process conducted is by spraying high-pressure water from
the water jet pump in the area will be checked for leaks.
Equipment needed is a water jet pump and a nozzle for
spraying pressurized water.
Figure 22. WaterJet Pump Figure 23. Water Spraying Process
SURVEY ITEM
 Inclining Test
Inclining test is a test to determine metacentric
height.
 Before we did inclining test, we checked draft on this vessel. At fore in
starboard side show 1.04m, at port side show 1.08m, at after in
starboard side show 1.50m, and at port side show 1.49 m. Draft
should be measured before and after testing to assure that no major
additions to the condition of the ship during the test.
 There were four areas that placed ballasts. Each area had 6 ballasts,
that a ballast had a weight 5.3 ton. It means an area had 21.2 ton
ballasts.
Figure 24. Ballasts
SURVEY ITEM
 Inclining Test
 This vessel had LPP = 42m. Vessel that had LPP > 32 use two
pendulums to did inclining test, on fore and after.
 When inclining test happen, the hull of the vessel was not allowed to
touch jetty
Figure 25. Pendulum Figure 26. Hull Was Not Allowed to
Touch Jetty
SURVEY ITEM
 Inclining Test
Table 1. Result of Inclining Test
SURVEY ITEM
 Safety Device Function Test
 Bilge Alarm
Technician set up from day tank panel. When the red
indicator lamp turned on, it means it worked on high level. But
when the yellow indicator lamp turned on, it means it worked
on low level.
Figure 27. Technician Set
Up Valve
Figure 28. Bilge Alarm Figure 29. Alarm Turned
On
SURVEY ITEM
 Safety Device Function Test
 Compressor
Safety device on compressor aims to decrease pressure inside the
compressor to prevent the blow out. This safety device will release
some air from the compressor automatically to release pressure
when it reached maximum pressure
Figure 30. Compressor
SURVEY ITEM
 Safety Device Function Test
 Emergency Lamp and Alarm (Black Out Simulation)
This is simulation when black out happened in the vessel.
Emergency lamp and alarm have to functioning properly. Technician
turning off all of system or black out to testing emergency lamp and
emergency alarm. Emergency lamp and alarm will turn on
automatically when the system down.
Figure 31. Black Out Simulation
SURVEY ITEM
 Safety Device Function Test
 Steering Gear
The safety device function test aims to set maximum angle of
rudder. This test conducted by drive rudder in captain room first, and
surveyor check the angle at steering gear room. Rudder move by
hydraulic system. Each rudder has limit switch. Limit switch is a
safety device to limiting the angle of rudder
Figure 32. Rudder with
Hydraulic System
Figure 33. Limit Switch
SURVEY ITEM
 Safety Device Function Test
 Smoke Detector
Smoke detector is safety device for fire protection system. When
there are smoke in the vessel, emergency alarm have to turned on
automatically, to prevent
Figure 34. Smoke Detector
SURVEY ITEM
 Safety Device Function Test
 Fire Extinguisher
Fire extinguisher is also safety device for fire protection system. The
test aims to know that the fire extinguisher functioning properly.
Figure 35. Fire Extinguisher
SURVEY ITEM
 Safety Device Function Test
 Oil Water Separator
OWS serves to separate water and oil, oil spills came from the
engine. The separated water will be discharged into the sea. Water
discharged into the sea should be qualified at less than 15 ppm.
Figure 36. Oil Water Separator
SURVEY ITEM
 Safety Device Function Test
 Engine Safety Device
This test aims to know that safety device functioning properly when
the engine turned in over speed condition.
Figure 37. Main Engine Figure 38. Monitor in
Engine Room
Figure 39. Monitor in
Wheelhouse
SURVEY ITEM
 Sea Trial
 Progressive Speed Trial
Progressive speed trial to be carried out to confirm the ship’s
performance and cover the guarantee speed based on contract.
Speed trial have been conducted over a recognized mile.
Table 2. Result of Progressive Speed Trial
SURVEY ITEM
 Sea Trial
 Turning Circle Test
Turning test to be carried out to know ship’s turning performance
and characteristics, and minimum diameter of ship turning.
Table 3. Result of Turning Circle Test
SURVEY ITEM
 Sea Trial
 Zig-Zag Maneuver Test
Zig-zag maneuver test to be carried out to investigate the
maneuvering performance.
Table 4. Result of Zig-Zag Maneuver Test
SURVEY ITEM
 Sea Trial
 Steering Gear Test
This test to be carried out to measuring time at order given to
operate the steering gear system. In main steering, move steering to
35º port and then 30º starboard using hydraulic pump, requirements
of maximum standard time is 28 sec. In emergency steering, move
steering to 25º port and then 15º starboard using steering wheel,
requirements of maximum standard time is 60 sec.
SURVEY ITEM
 Sea Trial
 Anchor Test
This test to be carried out to inspect the conditions of lowering,
heaving, stowing, and to measuring time of hoisting speed at order
given to operate it. The requirement of maximum standard of
hoisting speed time is 9 min on 3 shackles.
CONCLUSION
 Class is expression of the degree of reliance a ship
deserves on the whole in relation to the service and
trade on which the ship is engaged, or to be engaged.
 Class gives credence to client, client in this case is
shipping company, so that they are sure if the ship has
met the criteria comply with the requirements, related to
the service of ships.
THANK YOU

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Practical Work Report fix

  • 1. PRACTICAL WORK REPORT PT RINA INDONESIA – BATAM OFFICE JULY – AUGUST 2015 Bayu Mahardika 4312100135
  • 2. REGISTRO ITALIANO NAVALE Main Activities of RINA  RINA Indonesia Office in Batam
  • 3. MAIN ACTIVITIES OF RINA  RINA offers a broad range of services such as ship classification surveys, statutory surveys and certification on behalf of Flag States based on both international conventions, codes, national statutes, as well as RINA’s own rules and regulations.
  • 4. REGISTRO ITALIANO NAVALE  Main Activities of RINA RINA Indonesia Office in Batam
  • 5. RINA INDONESIA OFFICE IN BATAM  RINA Batam Office is located at Graha Pena Batam, 9th Floor, 502B, Jalan Raya Batam Centre, Batam. Figure 1. RINA Batam Office Figure 2. RINA Meeting Room
  • 6. RINA INDONESIA OFFICE IN BATAM  Main activities of RINA Batam Office are to held surveys of ships within region of Indonesia, such as:  Classification Surveys Including Classification Surveys for Ships During Construction and for Ships Not Built Under Survey,  Class Maintenance Surveys including Statutory Surveys,  ISM (International Safety Management), ISM provides an international standard for the safe management and operation of ships and for pollution prevention.
  • 7. SURVEY AND CERTIFICATION Classification Survey  Survey for New Building  Survey for Ship in Service  Class Maintenance Survey  Periodic Survey  Non-Periodic Survey
  • 8. CLASSIFICATION SURVEY  Survey for New Building  Visual and Scantling Check Scantling check is a verification process of construction’s size based on the drawing that have been approved by RINA as a reference, and match with the actual dimensions.
  • 9. CLASSIFICATION SURVEY  Survey for New Building  Welding Check Welding check is an inspection of welding result on the new construction of ship when there is a weld defect.
  • 10. CLASSIFICATION SURVEY  Survey for New Building  Leak Test Leak test aims to test for leaks in the vessel body. There are 3 types of leak test, there are hydro test, air test, and hose test.
  • 11. CLASSIFICATION SURVEY  Survey for Ship in Service This survey is survey for existing ship which will be registered in RINA, they must be surveyed first to ensure the society that the vessel are meet the requirements of safety for human life, environment, and property during the operational life of the ship based on RINA rules.
  • 12. SURVEY AND CERTIFICATION  Classification Survey  Survey for New Building  Survey for Ship in Service Class Maintenance Survey  Periodic Survey  Non-Periodic Survey
  • 13. CLASS MAINTENANCE SURVEY  Periodic Survey  Note: AS : Annual Survey IS : Intermediate Survey DS : Docking Survey SS : Special Survey
  • 14. CLASS MAINTENANCE SURVEY  Non-Periodic Survey  Tail Shaft Survey Propeller Shaft and Sterntube Shaft Survey (PS) is a survey to the propeller shafting and sterntube shafting systems onboard a ship to make sure the systems are still meet the requirements of the Society.
  • 15. CLASS MAINTENANCE SURVEY  Non-Periodic Survey  Boiler Survey Boiler Surveys are to be carried out at Annual Surveys, Intermediate Surveys, and Special Surveys.
  • 16. SURVEY ACTIVITY General  Survey Item  Visual and Scantling Check  Welding Check  Leak Test  Inclining Test  Safety Device Function Test  Sea Trial
  • 17. GENERAL  The equipments required for survey : Figure 3. Wearpack Figure 4. Safety Gloves Figure 5. Safety Shoes Figure 6. Safety Helmet Figure 7. Safety Glasses Figure 8. Torchlight Figure 9. Marker Chalk Figure 10. Inspection Mirror
  • 18. SURVEY ACTIVITY  General Survey Item  Visual and Scantling Check  Welding Check  Leak Test  Inclining Test  Safety Device Function Test  Sea Trial
  • 19. SURVEY ITEM  Visual and Scantling Check Visual and scantling check is a verification process of construction’s size based on the drawing that have been approved by RINA as a reference, and match with the actual dimensions. Figure 11. Skeg Construction Drawing Figure 12. Missing Scallop
  • 20. SURVEY ITEM  Welding Check Welding check is an inspection of welding result on the new construction of ship when there is a weld defect. There are many kind of weld defect, there are crack, porosity, undercut, undersize, slag, and spatter. Figure 12. Crack Figure 13. Undercut Figure 14. Undersize Figure 15. Slag and Spatter
  • 21. SURVEY ITEM  Leak Test  Hydro Test Hydro test conducted by pumping water up to 1.5 times the working pressure or design pressure. After that surveyor check the leak on the connection of flange pipe. If there is water on the connection of flange pipe, it means there is a leak. Figure 16. Pumping Water Up To 1.5 Times The Design Pressure Figure 17. Surveyor Check The Leak On Flange Connection
  • 22. SURVEY ITEM  Leak Test  Air Test The first step was filled the air inside the tank that to be tested. Then the outside sprayed using soapy water. Surveyor will monitor the outside of the tank thoroughly. If there were air bubbles on the surface of the tank, it indicates a leak. Figure 18. Soapy Water Hose Figure 19. Air Pump Tools Figure 20. Air Test Process On Side Shell Figure 21. Leak On Side Shell
  • 23. SURVEY ITEM  Leak Test  Hose Test Process conducted is by spraying high-pressure water from the water jet pump in the area will be checked for leaks. Equipment needed is a water jet pump and a nozzle for spraying pressurized water. Figure 22. WaterJet Pump Figure 23. Water Spraying Process
  • 24. SURVEY ITEM  Inclining Test Inclining test is a test to determine metacentric height.  Before we did inclining test, we checked draft on this vessel. At fore in starboard side show 1.04m, at port side show 1.08m, at after in starboard side show 1.50m, and at port side show 1.49 m. Draft should be measured before and after testing to assure that no major additions to the condition of the ship during the test.  There were four areas that placed ballasts. Each area had 6 ballasts, that a ballast had a weight 5.3 ton. It means an area had 21.2 ton ballasts. Figure 24. Ballasts
  • 25. SURVEY ITEM  Inclining Test  This vessel had LPP = 42m. Vessel that had LPP > 32 use two pendulums to did inclining test, on fore and after.  When inclining test happen, the hull of the vessel was not allowed to touch jetty Figure 25. Pendulum Figure 26. Hull Was Not Allowed to Touch Jetty
  • 26. SURVEY ITEM  Inclining Test Table 1. Result of Inclining Test
  • 27. SURVEY ITEM  Safety Device Function Test  Bilge Alarm Technician set up from day tank panel. When the red indicator lamp turned on, it means it worked on high level. But when the yellow indicator lamp turned on, it means it worked on low level. Figure 27. Technician Set Up Valve Figure 28. Bilge Alarm Figure 29. Alarm Turned On
  • 28. SURVEY ITEM  Safety Device Function Test  Compressor Safety device on compressor aims to decrease pressure inside the compressor to prevent the blow out. This safety device will release some air from the compressor automatically to release pressure when it reached maximum pressure Figure 30. Compressor
  • 29. SURVEY ITEM  Safety Device Function Test  Emergency Lamp and Alarm (Black Out Simulation) This is simulation when black out happened in the vessel. Emergency lamp and alarm have to functioning properly. Technician turning off all of system or black out to testing emergency lamp and emergency alarm. Emergency lamp and alarm will turn on automatically when the system down. Figure 31. Black Out Simulation
  • 30. SURVEY ITEM  Safety Device Function Test  Steering Gear The safety device function test aims to set maximum angle of rudder. This test conducted by drive rudder in captain room first, and surveyor check the angle at steering gear room. Rudder move by hydraulic system. Each rudder has limit switch. Limit switch is a safety device to limiting the angle of rudder Figure 32. Rudder with Hydraulic System Figure 33. Limit Switch
  • 31. SURVEY ITEM  Safety Device Function Test  Smoke Detector Smoke detector is safety device for fire protection system. When there are smoke in the vessel, emergency alarm have to turned on automatically, to prevent Figure 34. Smoke Detector
  • 32. SURVEY ITEM  Safety Device Function Test  Fire Extinguisher Fire extinguisher is also safety device for fire protection system. The test aims to know that the fire extinguisher functioning properly. Figure 35. Fire Extinguisher
  • 33. SURVEY ITEM  Safety Device Function Test  Oil Water Separator OWS serves to separate water and oil, oil spills came from the engine. The separated water will be discharged into the sea. Water discharged into the sea should be qualified at less than 15 ppm. Figure 36. Oil Water Separator
  • 34. SURVEY ITEM  Safety Device Function Test  Engine Safety Device This test aims to know that safety device functioning properly when the engine turned in over speed condition. Figure 37. Main Engine Figure 38. Monitor in Engine Room Figure 39. Monitor in Wheelhouse
  • 35. SURVEY ITEM  Sea Trial  Progressive Speed Trial Progressive speed trial to be carried out to confirm the ship’s performance and cover the guarantee speed based on contract. Speed trial have been conducted over a recognized mile. Table 2. Result of Progressive Speed Trial
  • 36. SURVEY ITEM  Sea Trial  Turning Circle Test Turning test to be carried out to know ship’s turning performance and characteristics, and minimum diameter of ship turning. Table 3. Result of Turning Circle Test
  • 37. SURVEY ITEM  Sea Trial  Zig-Zag Maneuver Test Zig-zag maneuver test to be carried out to investigate the maneuvering performance. Table 4. Result of Zig-Zag Maneuver Test
  • 38. SURVEY ITEM  Sea Trial  Steering Gear Test This test to be carried out to measuring time at order given to operate the steering gear system. In main steering, move steering to 35º port and then 30º starboard using hydraulic pump, requirements of maximum standard time is 28 sec. In emergency steering, move steering to 25º port and then 15º starboard using steering wheel, requirements of maximum standard time is 60 sec.
  • 39. SURVEY ITEM  Sea Trial  Anchor Test This test to be carried out to inspect the conditions of lowering, heaving, stowing, and to measuring time of hoisting speed at order given to operate it. The requirement of maximum standard of hoisting speed time is 9 min on 3 shackles.
  • 40. CONCLUSION  Class is expression of the degree of reliance a ship deserves on the whole in relation to the service and trade on which the ship is engaged, or to be engaged.  Class gives credence to client, client in this case is shipping company, so that they are sure if the ship has met the criteria comply with the requirements, related to the service of ships.