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The Semyx
overview
Semyx, LLC
706-529-0123 •www.semyx.com• info@semyx.com
Worldwide Partners
Standard Features
Control Software:
Semyx's global partnership with Eaton provides innovative
solutions which are utilized to build high quality systems that are
tailored to each customer's needs.
Linear Motors:
Semyx high end water jet cutting systems are driven byYaskawa
linear servomotors which are used to improve the reliability, speed,
and accuracy of the performance. They can reach speeds as high as
5 m (196 inches per second) and reach an astonishing 206 s of
maximum acceleration.
Semyx, LLC
706-529-0123 •www.semyx.com• info@semyx.com
Standard Features
Enclosed CableTrack:
High pressure tubing enclosed in cable track
Highest Quality Components:
Phoenix brings expertise in maintaining contacts regarding
Semyx water jet cutting systems around the world. Semyx
partnered with Phoenix to offer the best possible solution for all
of our automation tasks.
Semyx, LLC
706-529-0123 •www.semyx.com• info@semyx.com
Product Line
Phantom Series
Special Features
Linear Motors:
• Semyx high end water jet cutting systems are driven by
Yaskawa linear servomotors.
• Servomotors are used to improve the reliability, speed, and
accuracy of the performance.
• Can reach speeds as high as 5 m (196 inches per second)
reach an astonishing 206 s of maximum acceleration.
• Extremely energy efficient, and the effects of the motor's
being transferred to the other areas of your machine are
minimized.
• The main advantage of using this technology in the Waterjet
Industry is to have zero backlash with no mechanical
engagement and zero friction from the energy transaction.
Special Features
Special Stainless Steel
Stationary Covers:
• The X- and XX-axis special, stainless steel,
covers provide maximum amount of
over the lifetime of the component.
• Also, the stainless steel provides easy access
maintenance purposes.
Special Features
Separate Stainless Steel
Waterjet Tank:
• The improved heavy-duty tank design distributes
weight evenly across the tank.
• The newly designed slats have a 3x longer lifetime,
allow better gripping of material, give much better
support, and reduce the risk of parts falling to the
bottom.
• The durable, abrasive-resistant front rollers enable
bearings to last longer and assist with loading and
unloading of material onto the machine.
Phantom Specifications
X-Axis CuttingStroke mm (in) 3000 (120”) 4050 (158”)
Y-Axis CuttingStroke mm (in) 2400 (95”) 2400 (95”)
Z-Axis Stroke mm (in) 180 (7”) 180 (7”)
FootprintWidth mm (in) 4060 (160”) 4060 (160”)
Footprint Length mm (in) 4800 (189”) 6000 (236”)
Accuracy mm (in 0.025 (0.001”) 0.025 (0.001”)
Repeatability mm (in) ±0.005 (±0.0002”) ±0.005 (±0.0002”)
Drivers Linear Motors Linear Motors
Motion for X-Axis Linear Motors Linear Motors
Motion forY-Axis Linear Motors Linear Motors
Infinity Series
Special Features
Multiple Gantries:
• The INFINITY waterjet cutting series allows you to
multiple gantries to multiply production.
• The X-axis, which uses the rack and pinion
mechanism, allows for extended and customized
lengths.
Special Features
Customized Solution:
• Showing dual Z-axis, one standard head and the
other a Semyx tilting head.
• The INFINITY series allows the customer to
a waterjet cutting system 10 ft. by 13 ft. wide by
long as the customer needs for their application.
• The INFINITY series allows for mass production
and the cutting of large material.
Rack and Pinion X-Axis:
Allows for large and customized cutting area.
Infinity Specifications
X-AxisCuttingStroke mm (in) 3000 (120”) 3000 (120” 3000 (120”) 3000 (120")
Y-AxisCuttingStroke mm (in) 4000 (160") 6000 (240") 8000 (315") 12000 (472")
Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”) 180 (7”)
FootprintWidth mm (in) 4500 (177”) 4500 (177”) 4500 (177”) 4500 (177”)
Footprint Length mm (in) 6300 (248") 9300 (366") 10800 (425") 16800 (661")
Accuracy mm (in 0.05 (0.002”) 0.05 (0.002”) 0.05 (0.002”) 0.05 (0.002”)
Repeatability mm (in) ±0.025
(±0.001”)
±0.025 (±0.001” ±0.025 (±0.001”) ±0.025
(±0.001”)
Drivers AC Servo
Motors
AC Servo
Motors
AC Servo Motors AC Servo
Motors
Motion for X-Axis Rack & Pinion Rack & Pinion Rack & Pinion Rack & Pinion
Motion forY-Axis Ball Screw Ball Screw Ball Screw Ball Screw
Infinity Specifications
X-AxisCuttingStroke mm (in) 4000 (160") 4000 (160") 4000 (160")
Y-AxisCuttingStroke mm (in) 6000 (240") 8000 (315") 12000 (472")
Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”)
FootprintWidth mm (in) 5500 (216") 5500 (216") 5500 (216")
Footprint Length mm (in) 9300 (366") 10800 (425") 16800 (661")
Accuracy mm (in 0.05 (0.002”) 0.05 (0.002”) 0.05 (0.002”)
Repeatability mm (in) ±0.025 (±0.001”) ±0.025 (±0.001”) ±0.025 (±0.001”)
Drivers AC Servo Motors AC Servo Motors AC Servo Motors
Motion for X-Axis Rack & Pinion Rack & Pinion Rack & Pinion
Motion forY-Axis Ball Screw Ball Screw Ball Screw
Cobra Series
Special Features
Special Linear Drive Belt in All Axes:
• ATL timing belt is designed for the highest accuracy
• Predictably negative belt length tolerance to allow near
• perfect length tolerance after proper pre-tensioning
• Larger tension members for the highest tensile strength and
spring rate for better repeatability and reduced settling time
• Used with standard AT-Series pulleys (zero backlash pulleys
available for highest accuracy)
Special Features
Cutting with Pure Water:
• With pure water cutting, it is especially easy to cut soft
materials with this procedure, including paper products,
sealing materials, plastics, foams, textiles, carpets, turf, and
food.
• Pure water cutting is extremely precise: the water jet can
finer than 0.2 millimeter and it allows the cutting of fine
contours, sharp angles, and tight radii.
Higher Speed and Acceleration:
The COBRA waterjet cutting series has a high cutting
speed 0-60m/min with high acceleration to increase
production.
Cobra Specifications
X-AxisCuttingStroke
mm (in)
4000 (160")* 9144 (360")* 10058 (396") 12192 (480")
Y-AxisCuttingStroke
mm (in)
2000 (78")* 4572 (180")* 4572 (180") 4572 (180")
Z-Axis Stroke mm (in) 180 (7") 120 (4.5") 120 (4.5") 120 (4.5")
FootprintWidth mm
(in)
3360 (132.3") 10554 (415.5") 11468 (451.5") 13600 (535.5")
Footprint Length mm
(in)
4970 (195.7") 6300 (248.25") 6300 (248.25") 6300 (248.25")
Accuracy mm (in) 0.2 (0.0078”) 0.2 (0.008”) 0.2 (0.008”) 0.2 (0.008”)
Repeatability mm (in) ±0.05 (±0.002”) ±0.05 (±0.002”) ±0.05 (±0.002”) ±0.05 (±0.002”)
Drivers AC Servo Motors AC Servo Motors AC Servo Motors AC Servo Motors
Motion for X-Axis Belt Drive Belt Drive Belt Drive Belt Drive
Motion forY-Axis Belt Drive Belt Drive Belt Drive Belt Drive
Optima Series
Special Features
Separate Waterjet Tank:
• The separate waterjet tank feature allows for extra
weight on the tank.
• This feature also presents the option to have a
unique design for the tank utilizing distinctive
such as the accommodation of extra thick parts or
delicate materials.
Special Stationary Covers:
Since there are no movable bellows, the X- and XX-
axis special static covers provide a maximum amount
of protection over the life time of the component.
Special Features
Ball Screws:
• Precision ball screws feature high reliability and
repeatability.
• They are highly efficient and increase precision and
accuracy while reducing motor wear.
• Other benefits include low friction and noise, backlash
elimination is an option, robust design, and customized
safety devices with lubricating options.
Precise Rigid Design:
Rotary nut for parallel access enclosed in a
strong aluminum gantry guided by precision
flat guide ways.
Optima Specifications
X-Axis Cutting Stroke
mm (in)
2000 (80") 3000 (120”) 4000 (160")
Y-Axis Cutting Stroke
mm (in)
6000 (240") 2000 (78") 2000 (78")
Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”)
Footprint Width mm (in) 3350 (132") 4530 (178") 5650 (222.5")
Footprint Length mm
(in)
6800 (268") 2800 (111") 4800 (111")
Accuracy mm (in) 0.1 (0.004”) 0.1 (0.004”) 0.1 (0.004”)
Repeatability mm (in) ±0.025 (±0.001”) ±0.025 (±0.001”) ±0.025 (±0.001”)
Drivers AC Servo Motors AC Servo Motors AC Servo Motors
Motion for X-Axis Ball Screw Ball Screw Ball Screw
Motion forY-Axis Ball Screw Ball Screw Ball Screw
Scorpion Series
Special Features
Rigid bridge gantry:
• The SCORPION, with its single X-axis,
a rigid bridge gantry system that
high accuracy in cutting.
• Along with this rigidity comes extreme
accuracy provided by the ball screw.
Ball Screws:
• Precision ball screws feature high reliability and
repeatability.
• They are highly efficient and increase precision and
accuracy while reducing motor wear.
• Other benefits include low friction and noise, backlash
elimination is an option, robust design, and customized
safety devices with lubricating options.
Special Features
Small footprint:
• The control system and the Ultra High Pressure
Pump are enclosed in the body of the SCORPION
which allows this footprint to be much smaller
among all waterjet cutting systems.
• The single X-axis contributes to the small footprint
without affecting the quality of the cut.
Easy Loading:
• Due to the fact that there is a single X-axis,
material can be loaded and unloaded from all
three sides of the table.
• Also, the idea of the small footprint helps one
make use of the work space efficiently. It also
can come with a space efficient abrasive tank.
Scorpion Specifications
X-Axis Cutting Stroke mm (in) 3000 (120”)
Y-Axis Cutting Stroke mm (in) 1600 (63”)
Z-Axis Stroke mm (in) 180 (7”)
Footprint Width mm (in) 3570 (141”)
Footprint Length mm (in) 4020 (159”)
Accuracy mm (in) 0.08 (0.003”)
Repeatability mm (in) ±0.025 (±0.001”)
Drivers AC Servo Motors
Motion for X-Axis Ball Screw
Motion forY-Axis Ball Screw
Genesis Series
Special Features
Monoblock Design:
The unique monoblock design allows for
simple installation and the flexibility for the
system to be relocated to a multitude of
locations.
Ball Screw with Rotary
Nut:
Precision ball screws feature high reliability
and repeatability that increase performance
and accuracy.
Special Features
Sturdy Aluminum Profile:
The rigid construction of the aluminum profile
the GENESIS a sturdy yet light structure.
IP67 Cable System:
The GENESIS model features high quality
components and precision.
Genesis Specifications
X-Axis Cutting Stroke mm (in) 3000 (120”) 1200 (47") 1600 (63")
Y-Axis Cutting Stroke mm (in) 1600 (63”) 1200 (47") 1600 (63")
Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”)
FootprintWidth mm (in) 2400 (95") 2000 (79") 2400 (95")
Footprint Length mm (in) 4530 (178") 2700 (106") 3130 (123")
Accuracy mm (in) 0.1 (0.004") 0.1 (0.004") 0.1 (0.004")
Repeatability mm (in) ±0.025 (±0.001”) ±0.025 (±0.001”) ±0.025 (±0.001”)
Drivers AC Servo Motors AC Servo Motors AC Servo Motors
Motion for X-Axis Ball Screw Ball Screw Ball Screw
Motion forY-Axis Ball Screw Ball Screw Ball Screw
Abrasive Delivery System
Cutting Heads: Abrasive
 Semyx offers various cutting head models
for pure and abrasive cutting that can be
easily integrated into any waterjet cutting
machine.
 The IDE head is a single, easy to use piece.
 The single cutting head piece consists of a
body, diamond orifice, and a mixing
chamber.
 It has a 90 degree inlet that keeps abrasive
from building up at the head.
 It has a flat seal even to the nozzle tube
which eliminates risk of breaking the
orifice.
 It is very useful for companies with multiple
waterjet operators.
Cutting Heads: Pure Water
Pure water jet cutting is used for applications
that take in consideration the speed of the
waterjet cutting, reliability, and minimal
moisture residue.
The moisture residue is very low because of
the very small stream (very small orifice
streams) and very high speeds. For that
reason alone, pure waterjet cutting is very
popular in the paper industry.
Pure water jet cutting is very commonly used
for the following industries, slitting, paper,
foam, fabric, insulation, diapers, plastics,
leather, and also used in food cutting such as
cake and produce.
Abrasive Feeder
The digitally controlled abrasive feeder, which is controlled by
the CNC-controller, ensures the exact supply of abrasive for
the cutting process.
This allows for efficient use of the abrasive material and lowers
the cost of consumption of abrasive.
Abrasive Tank
The Semyx abrasive-conveying
system with filling-level monitoring
ensures that sufficient abrasive is
available at all times throughout the
cutting operation.
The uninterrupted supply of abrasive
is an essential condition for the
successful cutting sequence,
particularly in the case of brittle
materials such as natural stone,
marble, and glass.
Cutting Edge Controller:
Standard Features
Industrial-grade touch screen, that provides an extremely user friendly
machine interface.
Exhibits high resolution graphics that generates a bright display allowing
operators easy and effective movement through menus.
Eliminate dry runs and confirm the part program before cutting them.
Can view cut path in real-time and monitor cut progress.
Can interrupt the current cutting routine to cut a new part, move ahead
multiple pierce points, recover from cut loss, recover from power loss,
interrupt a long nest, jump to the end of a part or nest or reverse the
cutting path- all with the touch of a button without scrapping valuable
material.
Accepts direct downloads of CAD files.
Up to 18 programmable home positions can be used for multiple cutting
tables, part start locations, consumable change areas, or remote park
positions.
Cutting Edge Controller:
Advanced Features
1. Networking viaWireless or Fiber
2. Remote Diagnostics
3. Automatic DWG/DXFCAF file conversion
4. 10 minute Quick System Recovery
5. Job Interrupt and Power Loss Cut Recovery
6. Standard Shapes Library
7. Programmable Laser Offset for Fast Part Alignment
8. Load other 3rd party program/application software
9. Easy to configure with mappable I/O
Options and Accessories
5 Axis Head
 The SEMYX 5-AXIS head took the tilting head a step
beyond and cuts beveled and 3D parts with a 60 degree
angle.
 The SEMYX 5-AXIS head gives you the ability to cut parts
even faster with more accuracy than ever.
Beveling angel (b axis) 0° to 60°
C-Axis rotation Angle Unlimited (infinite)
Angular accuracy 15’
Weight 30 kg
Axis Maximum RPM 17 RPM
Accuracy at the tool center pt ± 0.25mm
Abrasive swivel joint Unlimited (infinite)
Actuator type Harmonic drive
Electronic resolution 0.9’
Tilting Head
 Allows the cutting head to cut at different
angles eliminating the tapered cutting on
higher quality cutting.
 Allows for beveling and angled cuts- faster
and with more accuracy.
 mechanical sensor makes reference point in
the sheet to get the exact distance.
 Another capacitor sensor will function and the
machine will move the sensor on high speed
along the cutting path.
 Full sheet shape will be pre defined on the
CNC memory.
 When cutting process starts, both sensors will
not function and the path of the head will be
in a very precise fixed distance away from the
sheet.
Dual Cutting Heads
 An essential option for operations
looking to cut a large quantity of
relatively small items at a faster
rate.
Two cuttings are mounted on one
Z-axis and the distance between
the cutting heads can be manually
adjusted.
Dual Z-Axis
Dual Z-axis is similar to the dual cutting heads in allowing to cut larger
quantity of relatively small items at a fast rate,
Dual Z-axis provides room for flexibility.
Two cutting heads are mounted on separately independent Z-axis
This allows for the use of one cutting head while parking the other and for
widening the distance between the two heads.
Auto Height and Anti Collision
The auto-height & anti-collision
system automatically adjusts the
cutting head at the proper height to
cut at a fixed distance.
Also prevents damage to the tip of
the cutting head by preventing
collision.
This option helps reduce wear and
tear and results in less monitoring
time.
Drill Attachment
Perfect for pre-drilling materials prone to
delamination.
 Quickly and accurately pierces small
holes in thick materials prior to abrasive
waterjet cutting.
Easily mounted and adjustable, requiring
no external power source
 No need for customized registration
templates or painfully tedious hand
drilling.
For reliability and speed, the Semyx
pneumatic drill head is a must.
Laser Edge Finder
Semyx laser edge finder, which slides over the focusing tube, allows the
machine operators to rapidly establish exact location points, edges,
centers of material, and centers of holes of pieces being cut on their
Semyx table.
GRS Abrasive Removal System
Designed to continuously remove exhausted abrasive that
collects in the waterjet catch tank.
Eliminates downtime for cleanout and
maximizes production.
Can be adapted* to any abrasive
waterjet cutting machine.
Custom fit sweeper package to
move large quantities of abrasive
laden along the bottom of the tank
toward the suction.
Maximizing your productivity and
eliminating down time for tank cleaning
Closed Loop Filtration
Designed forWaterjet tables to filter and
treat the overflow water for reuse.
 Can service single or multiple heads on any
waterjet table.
Semyx Closed Loop System can do the
following:
• Will eliminate the need to go to drain by
recycling the water
• Reduce your water consumption
• Reduce your costs for treated water such as
RO units or water softeners
• Reduce the machines maintenance and
maximize the performance
• Most importantly, protects your high pressure
pump by always supplying the manufactures
specified water quality.
Reverse Osmosis System
Used to lower the operating costs of the Closed
Loop System in applications where make-up
water quality is poor.
Reverse Osmosis Systems are typically
recommended when make up water is greater
than 250 ppm total dissolved solid.
Chiller
Our chillers are designed to cool the high
pressure pumps as well as the Closed Loop
Filtration system,
Provides cooled DI treated water for cutting
purposes to maximize high pressure pump seal
life.
We offer various models such as Closed Loop
Chillers, In-LineChillers and Flow-ThruChillers,
to work with all waterjet manufactures high
pressure pumps.
Water Level Tank
Accelerated water level control for reduced
noise and splash caused by the jet allowing for
a quieter and cleaner work area.
 On the abrasive waterjet cut, the submerged
cutting allows for a cleaner cut that maintains a
slightly better cutting quality.
Use of an analog measuring device maintains
the level of cutting without the need to adjust
the overflow each time the water level
changes.
Advanced
Software
• Semyx has chosen the #1 software for waterjet nesting software to
be embedded with our machines which includes amazing features
dedicated to waterjet cutting.
CAD features include: drawing, measuring, and snapping, layers,
layers, blocks, plotting, dimensioning, etc. Also, clean up and
optimization tools for repairing bad geometry.
NEST features include: advanced automatic true shape nesting of
of irregular shapes and support for irregular shaped sheets even
with interior cut outs.
CAM features include: different piercing methods to suit various
various material and cutting technologies and advanced part
generation with lead ins/outs fully collision controlled.
THE SEMYX OVERVIEW

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THE SEMYX OVERVIEW

  • 1. The Semyx overview Semyx, LLC 706-529-0123 •www.semyx.com• info@semyx.com
  • 3. Standard Features Control Software: Semyx's global partnership with Eaton provides innovative solutions which are utilized to build high quality systems that are tailored to each customer's needs. Linear Motors: Semyx high end water jet cutting systems are driven byYaskawa linear servomotors which are used to improve the reliability, speed, and accuracy of the performance. They can reach speeds as high as 5 m (196 inches per second) and reach an astonishing 206 s of maximum acceleration. Semyx, LLC 706-529-0123 •www.semyx.com• info@semyx.com
  • 4. Standard Features Enclosed CableTrack: High pressure tubing enclosed in cable track Highest Quality Components: Phoenix brings expertise in maintaining contacts regarding Semyx water jet cutting systems around the world. Semyx partnered with Phoenix to offer the best possible solution for all of our automation tasks. Semyx, LLC 706-529-0123 •www.semyx.com• info@semyx.com
  • 7. Special Features Linear Motors: • Semyx high end water jet cutting systems are driven by Yaskawa linear servomotors. • Servomotors are used to improve the reliability, speed, and accuracy of the performance. • Can reach speeds as high as 5 m (196 inches per second) reach an astonishing 206 s of maximum acceleration. • Extremely energy efficient, and the effects of the motor's being transferred to the other areas of your machine are minimized. • The main advantage of using this technology in the Waterjet Industry is to have zero backlash with no mechanical engagement and zero friction from the energy transaction.
  • 8. Special Features Special Stainless Steel Stationary Covers: • The X- and XX-axis special, stainless steel, covers provide maximum amount of over the lifetime of the component. • Also, the stainless steel provides easy access maintenance purposes.
  • 9. Special Features Separate Stainless Steel Waterjet Tank: • The improved heavy-duty tank design distributes weight evenly across the tank. • The newly designed slats have a 3x longer lifetime, allow better gripping of material, give much better support, and reduce the risk of parts falling to the bottom. • The durable, abrasive-resistant front rollers enable bearings to last longer and assist with loading and unloading of material onto the machine.
  • 10. Phantom Specifications X-Axis CuttingStroke mm (in) 3000 (120”) 4050 (158”) Y-Axis CuttingStroke mm (in) 2400 (95”) 2400 (95”) Z-Axis Stroke mm (in) 180 (7”) 180 (7”) FootprintWidth mm (in) 4060 (160”) 4060 (160”) Footprint Length mm (in) 4800 (189”) 6000 (236”) Accuracy mm (in 0.025 (0.001”) 0.025 (0.001”) Repeatability mm (in) ±0.005 (±0.0002”) ±0.005 (±0.0002”) Drivers Linear Motors Linear Motors Motion for X-Axis Linear Motors Linear Motors Motion forY-Axis Linear Motors Linear Motors
  • 12. Special Features Multiple Gantries: • The INFINITY waterjet cutting series allows you to multiple gantries to multiply production. • The X-axis, which uses the rack and pinion mechanism, allows for extended and customized lengths.
  • 13. Special Features Customized Solution: • Showing dual Z-axis, one standard head and the other a Semyx tilting head. • The INFINITY series allows the customer to a waterjet cutting system 10 ft. by 13 ft. wide by long as the customer needs for their application. • The INFINITY series allows for mass production and the cutting of large material. Rack and Pinion X-Axis: Allows for large and customized cutting area.
  • 14. Infinity Specifications X-AxisCuttingStroke mm (in) 3000 (120”) 3000 (120” 3000 (120”) 3000 (120") Y-AxisCuttingStroke mm (in) 4000 (160") 6000 (240") 8000 (315") 12000 (472") Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”) 180 (7”) FootprintWidth mm (in) 4500 (177”) 4500 (177”) 4500 (177”) 4500 (177”) Footprint Length mm (in) 6300 (248") 9300 (366") 10800 (425") 16800 (661") Accuracy mm (in 0.05 (0.002”) 0.05 (0.002”) 0.05 (0.002”) 0.05 (0.002”) Repeatability mm (in) ±0.025 (±0.001”) ±0.025 (±0.001” ±0.025 (±0.001”) ±0.025 (±0.001”) Drivers AC Servo Motors AC Servo Motors AC Servo Motors AC Servo Motors Motion for X-Axis Rack & Pinion Rack & Pinion Rack & Pinion Rack & Pinion Motion forY-Axis Ball Screw Ball Screw Ball Screw Ball Screw
  • 15. Infinity Specifications X-AxisCuttingStroke mm (in) 4000 (160") 4000 (160") 4000 (160") Y-AxisCuttingStroke mm (in) 6000 (240") 8000 (315") 12000 (472") Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”) FootprintWidth mm (in) 5500 (216") 5500 (216") 5500 (216") Footprint Length mm (in) 9300 (366") 10800 (425") 16800 (661") Accuracy mm (in 0.05 (0.002”) 0.05 (0.002”) 0.05 (0.002”) Repeatability mm (in) ±0.025 (±0.001”) ±0.025 (±0.001”) ±0.025 (±0.001”) Drivers AC Servo Motors AC Servo Motors AC Servo Motors Motion for X-Axis Rack & Pinion Rack & Pinion Rack & Pinion Motion forY-Axis Ball Screw Ball Screw Ball Screw
  • 17. Special Features Special Linear Drive Belt in All Axes: • ATL timing belt is designed for the highest accuracy • Predictably negative belt length tolerance to allow near • perfect length tolerance after proper pre-tensioning • Larger tension members for the highest tensile strength and spring rate for better repeatability and reduced settling time • Used with standard AT-Series pulleys (zero backlash pulleys available for highest accuracy)
  • 18. Special Features Cutting with Pure Water: • With pure water cutting, it is especially easy to cut soft materials with this procedure, including paper products, sealing materials, plastics, foams, textiles, carpets, turf, and food. • Pure water cutting is extremely precise: the water jet can finer than 0.2 millimeter and it allows the cutting of fine contours, sharp angles, and tight radii. Higher Speed and Acceleration: The COBRA waterjet cutting series has a high cutting speed 0-60m/min with high acceleration to increase production.
  • 19. Cobra Specifications X-AxisCuttingStroke mm (in) 4000 (160")* 9144 (360")* 10058 (396") 12192 (480") Y-AxisCuttingStroke mm (in) 2000 (78")* 4572 (180")* 4572 (180") 4572 (180") Z-Axis Stroke mm (in) 180 (7") 120 (4.5") 120 (4.5") 120 (4.5") FootprintWidth mm (in) 3360 (132.3") 10554 (415.5") 11468 (451.5") 13600 (535.5") Footprint Length mm (in) 4970 (195.7") 6300 (248.25") 6300 (248.25") 6300 (248.25") Accuracy mm (in) 0.2 (0.0078”) 0.2 (0.008”) 0.2 (0.008”) 0.2 (0.008”) Repeatability mm (in) ±0.05 (±0.002”) ±0.05 (±0.002”) ±0.05 (±0.002”) ±0.05 (±0.002”) Drivers AC Servo Motors AC Servo Motors AC Servo Motors AC Servo Motors Motion for X-Axis Belt Drive Belt Drive Belt Drive Belt Drive Motion forY-Axis Belt Drive Belt Drive Belt Drive Belt Drive
  • 21. Special Features Separate Waterjet Tank: • The separate waterjet tank feature allows for extra weight on the tank. • This feature also presents the option to have a unique design for the tank utilizing distinctive such as the accommodation of extra thick parts or delicate materials. Special Stationary Covers: Since there are no movable bellows, the X- and XX- axis special static covers provide a maximum amount of protection over the life time of the component.
  • 22. Special Features Ball Screws: • Precision ball screws feature high reliability and repeatability. • They are highly efficient and increase precision and accuracy while reducing motor wear. • Other benefits include low friction and noise, backlash elimination is an option, robust design, and customized safety devices with lubricating options. Precise Rigid Design: Rotary nut for parallel access enclosed in a strong aluminum gantry guided by precision flat guide ways.
  • 23. Optima Specifications X-Axis Cutting Stroke mm (in) 2000 (80") 3000 (120”) 4000 (160") Y-Axis Cutting Stroke mm (in) 6000 (240") 2000 (78") 2000 (78") Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”) Footprint Width mm (in) 3350 (132") 4530 (178") 5650 (222.5") Footprint Length mm (in) 6800 (268") 2800 (111") 4800 (111") Accuracy mm (in) 0.1 (0.004”) 0.1 (0.004”) 0.1 (0.004”) Repeatability mm (in) ±0.025 (±0.001”) ±0.025 (±0.001”) ±0.025 (±0.001”) Drivers AC Servo Motors AC Servo Motors AC Servo Motors Motion for X-Axis Ball Screw Ball Screw Ball Screw Motion forY-Axis Ball Screw Ball Screw Ball Screw
  • 25. Special Features Rigid bridge gantry: • The SCORPION, with its single X-axis, a rigid bridge gantry system that high accuracy in cutting. • Along with this rigidity comes extreme accuracy provided by the ball screw. Ball Screws: • Precision ball screws feature high reliability and repeatability. • They are highly efficient and increase precision and accuracy while reducing motor wear. • Other benefits include low friction and noise, backlash elimination is an option, robust design, and customized safety devices with lubricating options.
  • 26. Special Features Small footprint: • The control system and the Ultra High Pressure Pump are enclosed in the body of the SCORPION which allows this footprint to be much smaller among all waterjet cutting systems. • The single X-axis contributes to the small footprint without affecting the quality of the cut. Easy Loading: • Due to the fact that there is a single X-axis, material can be loaded and unloaded from all three sides of the table. • Also, the idea of the small footprint helps one make use of the work space efficiently. It also can come with a space efficient abrasive tank.
  • 27. Scorpion Specifications X-Axis Cutting Stroke mm (in) 3000 (120”) Y-Axis Cutting Stroke mm (in) 1600 (63”) Z-Axis Stroke mm (in) 180 (7”) Footprint Width mm (in) 3570 (141”) Footprint Length mm (in) 4020 (159”) Accuracy mm (in) 0.08 (0.003”) Repeatability mm (in) ±0.025 (±0.001”) Drivers AC Servo Motors Motion for X-Axis Ball Screw Motion forY-Axis Ball Screw
  • 29. Special Features Monoblock Design: The unique monoblock design allows for simple installation and the flexibility for the system to be relocated to a multitude of locations. Ball Screw with Rotary Nut: Precision ball screws feature high reliability and repeatability that increase performance and accuracy.
  • 30. Special Features Sturdy Aluminum Profile: The rigid construction of the aluminum profile the GENESIS a sturdy yet light structure. IP67 Cable System: The GENESIS model features high quality components and precision.
  • 31. Genesis Specifications X-Axis Cutting Stroke mm (in) 3000 (120”) 1200 (47") 1600 (63") Y-Axis Cutting Stroke mm (in) 1600 (63”) 1200 (47") 1600 (63") Z-Axis Stroke mm (in) 180 (7”) 180 (7”) 180 (7”) FootprintWidth mm (in) 2400 (95") 2000 (79") 2400 (95") Footprint Length mm (in) 4530 (178") 2700 (106") 3130 (123") Accuracy mm (in) 0.1 (0.004") 0.1 (0.004") 0.1 (0.004") Repeatability mm (in) ±0.025 (±0.001”) ±0.025 (±0.001”) ±0.025 (±0.001”) Drivers AC Servo Motors AC Servo Motors AC Servo Motors Motion for X-Axis Ball Screw Ball Screw Ball Screw Motion forY-Axis Ball Screw Ball Screw Ball Screw
  • 33. Cutting Heads: Abrasive  Semyx offers various cutting head models for pure and abrasive cutting that can be easily integrated into any waterjet cutting machine.  The IDE head is a single, easy to use piece.  The single cutting head piece consists of a body, diamond orifice, and a mixing chamber.  It has a 90 degree inlet that keeps abrasive from building up at the head.  It has a flat seal even to the nozzle tube which eliminates risk of breaking the orifice.  It is very useful for companies with multiple waterjet operators.
  • 34. Cutting Heads: Pure Water Pure water jet cutting is used for applications that take in consideration the speed of the waterjet cutting, reliability, and minimal moisture residue. The moisture residue is very low because of the very small stream (very small orifice streams) and very high speeds. For that reason alone, pure waterjet cutting is very popular in the paper industry. Pure water jet cutting is very commonly used for the following industries, slitting, paper, foam, fabric, insulation, diapers, plastics, leather, and also used in food cutting such as cake and produce.
  • 35. Abrasive Feeder The digitally controlled abrasive feeder, which is controlled by the CNC-controller, ensures the exact supply of abrasive for the cutting process. This allows for efficient use of the abrasive material and lowers the cost of consumption of abrasive.
  • 36. Abrasive Tank The Semyx abrasive-conveying system with filling-level monitoring ensures that sufficient abrasive is available at all times throughout the cutting operation. The uninterrupted supply of abrasive is an essential condition for the successful cutting sequence, particularly in the case of brittle materials such as natural stone, marble, and glass.
  • 37. Cutting Edge Controller: Standard Features Industrial-grade touch screen, that provides an extremely user friendly machine interface. Exhibits high resolution graphics that generates a bright display allowing operators easy and effective movement through menus. Eliminate dry runs and confirm the part program before cutting them. Can view cut path in real-time and monitor cut progress. Can interrupt the current cutting routine to cut a new part, move ahead multiple pierce points, recover from cut loss, recover from power loss, interrupt a long nest, jump to the end of a part or nest or reverse the cutting path- all with the touch of a button without scrapping valuable material. Accepts direct downloads of CAD files. Up to 18 programmable home positions can be used for multiple cutting tables, part start locations, consumable change areas, or remote park positions.
  • 38. Cutting Edge Controller: Advanced Features 1. Networking viaWireless or Fiber 2. Remote Diagnostics 3. Automatic DWG/DXFCAF file conversion 4. 10 minute Quick System Recovery 5. Job Interrupt and Power Loss Cut Recovery 6. Standard Shapes Library 7. Programmable Laser Offset for Fast Part Alignment 8. Load other 3rd party program/application software 9. Easy to configure with mappable I/O
  • 40. 5 Axis Head  The SEMYX 5-AXIS head took the tilting head a step beyond and cuts beveled and 3D parts with a 60 degree angle.  The SEMYX 5-AXIS head gives you the ability to cut parts even faster with more accuracy than ever. Beveling angel (b axis) 0° to 60° C-Axis rotation Angle Unlimited (infinite) Angular accuracy 15’ Weight 30 kg Axis Maximum RPM 17 RPM Accuracy at the tool center pt ± 0.25mm Abrasive swivel joint Unlimited (infinite) Actuator type Harmonic drive Electronic resolution 0.9’
  • 41. Tilting Head  Allows the cutting head to cut at different angles eliminating the tapered cutting on higher quality cutting.  Allows for beveling and angled cuts- faster and with more accuracy.  mechanical sensor makes reference point in the sheet to get the exact distance.  Another capacitor sensor will function and the machine will move the sensor on high speed along the cutting path.  Full sheet shape will be pre defined on the CNC memory.  When cutting process starts, both sensors will not function and the path of the head will be in a very precise fixed distance away from the sheet.
  • 42. Dual Cutting Heads  An essential option for operations looking to cut a large quantity of relatively small items at a faster rate. Two cuttings are mounted on one Z-axis and the distance between the cutting heads can be manually adjusted.
  • 43. Dual Z-Axis Dual Z-axis is similar to the dual cutting heads in allowing to cut larger quantity of relatively small items at a fast rate, Dual Z-axis provides room for flexibility. Two cutting heads are mounted on separately independent Z-axis This allows for the use of one cutting head while parking the other and for widening the distance between the two heads.
  • 44. Auto Height and Anti Collision The auto-height & anti-collision system automatically adjusts the cutting head at the proper height to cut at a fixed distance. Also prevents damage to the tip of the cutting head by preventing collision. This option helps reduce wear and tear and results in less monitoring time.
  • 45. Drill Attachment Perfect for pre-drilling materials prone to delamination.  Quickly and accurately pierces small holes in thick materials prior to abrasive waterjet cutting. Easily mounted and adjustable, requiring no external power source  No need for customized registration templates or painfully tedious hand drilling. For reliability and speed, the Semyx pneumatic drill head is a must.
  • 46. Laser Edge Finder Semyx laser edge finder, which slides over the focusing tube, allows the machine operators to rapidly establish exact location points, edges, centers of material, and centers of holes of pieces being cut on their Semyx table.
  • 47. GRS Abrasive Removal System Designed to continuously remove exhausted abrasive that collects in the waterjet catch tank. Eliminates downtime for cleanout and maximizes production. Can be adapted* to any abrasive waterjet cutting machine. Custom fit sweeper package to move large quantities of abrasive laden along the bottom of the tank toward the suction. Maximizing your productivity and eliminating down time for tank cleaning
  • 48. Closed Loop Filtration Designed forWaterjet tables to filter and treat the overflow water for reuse.  Can service single or multiple heads on any waterjet table. Semyx Closed Loop System can do the following: • Will eliminate the need to go to drain by recycling the water • Reduce your water consumption • Reduce your costs for treated water such as RO units or water softeners • Reduce the machines maintenance and maximize the performance • Most importantly, protects your high pressure pump by always supplying the manufactures specified water quality.
  • 49. Reverse Osmosis System Used to lower the operating costs of the Closed Loop System in applications where make-up water quality is poor. Reverse Osmosis Systems are typically recommended when make up water is greater than 250 ppm total dissolved solid.
  • 50. Chiller Our chillers are designed to cool the high pressure pumps as well as the Closed Loop Filtration system, Provides cooled DI treated water for cutting purposes to maximize high pressure pump seal life. We offer various models such as Closed Loop Chillers, In-LineChillers and Flow-ThruChillers, to work with all waterjet manufactures high pressure pumps.
  • 51. Water Level Tank Accelerated water level control for reduced noise and splash caused by the jet allowing for a quieter and cleaner work area.  On the abrasive waterjet cut, the submerged cutting allows for a cleaner cut that maintains a slightly better cutting quality. Use of an analog measuring device maintains the level of cutting without the need to adjust the overflow each time the water level changes.
  • 52. Advanced Software • Semyx has chosen the #1 software for waterjet nesting software to be embedded with our machines which includes amazing features dedicated to waterjet cutting. CAD features include: drawing, measuring, and snapping, layers, layers, blocks, plotting, dimensioning, etc. Also, clean up and optimization tools for repairing bad geometry. NEST features include: advanced automatic true shape nesting of of irregular shapes and support for irregular shaped sheets even with interior cut outs. CAM features include: different piercing methods to suit various various material and cutting technologies and advanced part generation with lead ins/outs fully collision controlled.