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24 reasons to choose Breton Shapemill 5 axis machining centre

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24 reasons to choose Breton Shapemill 5 axis machining centre

  1. 1. SHAPEMILL Our strength
  2. 2. 1 Extensive working travels: X= 4.000 mm Y=2.800 - 5.500 mm Z=1.600 mm
  3. 3. 2 Very high axis speed: X=40 m/min Y=40 m/min Z=30 m/min
  4. 4. 3 C axis rotation The C axis rotation is ± 200°
  5. 5. 4 A axis rotation 0-115°
  6. 6. 5 Axis movements All axis movements are protected by bellows.
  7. 7. 6 X axis carriage The X axis carriage is made of cast iron.
  8. 8. 7 X-Y and Z axes movement X-Y and Z axes move on recirculating roller guides for maximum precision.
  9. 9. ù 8 Z axis provided with pneumatic balancing system.
  10. 10. 9 The transmission of the beam movement (Y axis) and carriage (X axis) is performed by brushless motors coupled with precision, zero-play reduction gears. The rack and pinion system is arranged on a special flange for micrometer play adjustment.
  11. 11. 10 Beam and runways High-duty beam and runways to minimize vibrations and prevent any possible deformation in the long run.
  12. 12. 36 kW electrospindle with large bearings for maximum reliability over the time. The torque curve of the electrospindle has been specially dimensioned in order to supply the maximum torque even at low RPM: an essential feature to use large diameter saw blades to their full potential. 11
  13. 13. 12 Saw blade Saw blade diameter up to 1.000 mm.
  14. 14. 13 The head of the A and C axes is locked through a hydraulic braking system to ensure machining precision.
  15. 15. 14 Frontal shield with wide opening, mounted on stainless steel guides.
  16. 16. 15 Pneumatic and hydraulic components from top brands, grouped in a special cabinet.
  17. 17. 16 Static tool magazine with plastic collets, suitably protected by a guard with automatic opening: a simple solution for maximum reliability and long-term durability.
  18. 18. 17 Lathe (accessory) Possibility of installing a lathe to produce columns up to 1.600 mm in diameter; the lathe is a controlled axis, interpolated with the axes of the machine.
  19. 19. 18 Brushless motors with digital encoder.
  20. 20. 19 Siemens CNC Latest Siemens CNC (840D Solution Line) to control the movement and interpolation of the axes
  21. 21. 20 15-inch touch-screen mounted on adjustable arm.
  22. 22. 21 Auxiliary button panel with spiral cable for manual movements.
  23. 23. 22 Main button panel with joystick for user-friendly movement of the axes.
  24. 24. 23 BretonCam 3D Software for 3D assisted programming.
  25. 25. Software for the simulation of work cycles This software allows to simulate Shapemill during processing, by dividing the machining centre into different parts: machine structure, axes, spindle, tool magazine, tools. The program imports the file generated by the CAM program (ISO code) for the piece to be processed and simulates the entire machining cycle while monitoring any possible impact which may occur. 42

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