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Tailored Industrial Metrology
Solutions for Fuel Injectors
Inspired by You.

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Industrial Metrology: Modern Measuring Systems
for Monitoring Quality in Production Processes
Jenoptik is a global specialist in the
optimization of manufacturing processes.
Our many years of experience and know-how in the
field of industrial measurement technology and optical
inspection, modern laser-based material processing
and highly flexible robot-based automation enable us
to develop tailor-made manufacturing solutions for our
customers in automotive, aerospace, healthcare and
other manufacturing industries.
We are an established key supplier in the global
automotive market. Every day we face the modern
challenges regarding flexibility, productivity and
increasing variety and thus cover the growing demand
for complex industrial solutions with a focus on
machine integration and process automation.
As a development and optimization partner, we
support our customers in their strategic challenges by
combining our key technologies, thus taking market-
and customer-specific systems to a new level.
Our industrial measuring technology enables
you to efficiently monitor the quality of your
workpieces throughout the entire production
process.
Jenoptik develops and manufactures industrial
measuring technology that you can use to monitor
and optimize your production processes. Our tactile,
pneumatic and optical measuring systems are
manufactured using state-of-the-art technology and
can be used for a wide range of measurement tasks,
depending on requirements. The systems analyze the
surface, shape and dimensions of your workpieces - at
every stage of the production process, during the final
inspection or in the measuring room, providing you
with precise measured data within the shortest time
frames.
As a leading manufacturer and system supplier,
we offer a broad spectrum of services. Choose the
system that best meets your needs from a wide
range of standard products. If required, we can also
develop systems that are precisely tailored to your
requirements. Thanks to our extensive expertise and
decades of experience, we know exactly what our
customers want and need.
The following pages provide brief overviews
of some of our standard offerings. Visit
www.jenoptik.us for information about all of our
Industrial Metrology products and to connect with the
Jenoptik Service Team. We will work together with you
to find the right system.

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Automotive
Have more stringent requirements to provide
increased fuel mileage? Tighter tolerances for fuel
injection components such as nozzles and plungers
becoming more prevalent? Traditional manual
methods of inspection like optical comparators,
which only yield qualitative data resulting in “go” or
“no-go” conditions no longer adequate? We have
your solutions!
Heavy Equipment
Need your diesel fuel injectors to deliver fuel into
the engine cylinders, while precisely controlling
the injection timing, fuel atomization, and other
parameters? Our technology can help! Jenoptik
products are intended to improve your shop floor
productivity. Our process improves quality, cuts
manufacturing time and reduces costs.
Aerospace
Jenoptik provides solutions that meet or exceed the
ever changing emissions and combustion efficiency
standards in the aerospace industry. Our metrology
solutions provide reduced particulate emissions,
quieter operation, longer intervals between overhauls
and reduced fuel consumption.
Primary industries benefitting from Jenoptik
technology

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Injector Overview

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20181221|02/2019
Our air gauging advantages:
–– Simplified design
–– Wheatstone bridge principle
–– High pressure pneumatic technology
–– Wear resistant materials for longer tool life
–– Perfect linearity allowing mean mastering only
–– Resolutions down to 0.00001mm
–– Accuracy to ±0.0001mm
–– Automatic cleaning of part surfaces
–– Round, elongated, or annular jets available
Pneumatic metrology delivers consistent,
standard-compliant production results
Jenoptik, an industry leader in precision air-to-electronic metrology, offers a wide variety of part scanning and match
gauging technologies. Our solutions consist of both in-process and post-process systems, capable of measuring your
fuel injector components along with many other parts at any time during your production processes. Using state of the
art CMZ32 software, machine compensation is possible allowing complete control of the parts you manufacture.
Scan & Match Gauge Technology
Our Scan Match Gauge is easily re-tooled to
accommodate various types and sizes of outer races.
Up to an additional 30 part type programs can be
added.
Using a high-pressure air-to-electronic converter in
association with a CMZ microprocessor amplifier
to measure the part, compensate the machine,
and control the accept/reject station of the unload
conveyor. The CMZ32 software uses statistical analysis
to perform the multi-step machine compensation.
Manual multi-level gauges
An air/electronic measurement station to measure I.D
or O.D. features. This system consists of an off-line
manual measurement system that accepts parts via
manual operator load. Once a part has been loaded
the operator activates the pneumatic circuit allowing
the system to detect the part’s presence and complete
the measuring sequence. The operator then advances
the fixture to the next level and repeats the sequence.
Once all features have been measured, the CMZ32
software assembles the data and displays the final
results onscreen.
System Features:
–– Fast and precise
–– Traceable quality control
–– Supports flexible production processes
–– Flexible measuring instruments
–– Reliable measuring processes and results
–– Static and dynamic measurements of dimensional
and geometric part features
Diameters & Tolerances:
–– I.D. and O.D. sizes from .95 to 150mm
(contact us for larger sizes)
–– I.D and O.D. measuring ranges from ±.005mm
–– I.D. and O.D. accuracy as low as < .00025mm

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Operating and evaluation software
delivers process relevant data
–– Good/Bad
–– Step-by-step sequencing
–– Alphnumeric results
–– Manual sequence start
–– Automatic sequence start
–– Automatic tool cmp.
–– Temperature comp.
–– Trend based algorithms
–– Length
–– I.D.
–– O.D.
–– Hourglass
–– Straightness
–– Cylindricity
–– Taper
–– more.....
–– Device interfacing
–– Inputs/outputs
–– Machine compensation
–– 500 separate logic variables
–– Easy to program
–– Guided sequencing
–– GR&R capabilities
–– Intuitive help screens
–– Interactive push buttons
–– SPC and data output
CMZ32 advanced metrology software is
based on our long-term experience in the
field of dimensional metrology.
The ultimate in dimensional metrology software,
CMZ32 software is capable of employing up to 10
different screen backgrounds, utilizing more than 25
display objects, as well as being capable of multiple
interfaces, part programs, projects and much more.
With additional capabilities ranging from controlling
up to 50 separate logic variables, compensation for
workpiece temperature, or even size control using
Measurements:
Logic Variables:
User Friendly
Part Picture screens:
Tool Compensation:
machine compensation parameters, CMZ32 software
delivers the flexibility needed to exceed todays
metrology environment.
Ongoing R&D provides added updates
and features that guarantee the future
compatablity of CMZ32 software.
This makes CMZ32 software the right choice to meet
your metrology requirements accross your entire
manufacturing process, including: in-process, post-
process, assembly and lab quality areas.

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Standard metrology solutions for injectors
Mobile roughness measurement
Portable roughness systems from the all-in-one
Waveline W5, to the industry leading wireless Waveline
W10. These systems are capable of a wide range of
skidded measurement tasks, with an extensive array
of probes and accessories, delivering shop floor QC
lab capability. Simplified data collection using wireless
Bluetooth® interface.
Skidless mobile roughness
measurement
Compact and easy to operate, the Waveline W20
utilizes a skidless probe system for measuring all
common roughness, waviness and profile parameters.
An integrated roughness standard, onboard printer,
7 available measuring programs and easy to replace
probes help round out it‘s capabilities on the shop
floor.
Optical shaft measurement
Opticline series shaft measuring systems offer
maximum gauge repeatability and reproducibility
from 0.001mm. With different configurations, such
as a high-precision C-axis, or multi-sensor system, the
performance capability can be customized to suit your
requirements.
Optical small bore surface defect
inspection
Optical bore inspection sensor technology that scans
the entire surface of the part while delivering high-
resolution, distortion free images of the surface.
Common surface defects, such as cavities, porosities,
scratches, chips, contaminants, etc., can be reliably
detected. Systems are available in offline configurations
with manual part load, or inline configurations with
automated part load.

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Our qualified employees are available to assist you across the globe. We have subsidiaries and distribution partners in key
industrial nations, meaning that we are always close by to offer you optimum support as a reliable partner.
JENOPTIK Industrial Metrology Germany GmbH | Alte Tuttlinger Strasse 20 | 78056 Villingen-Schwenningen | Germany
P +49 7720 602-0 | F +49 7720 602-444 | metrology@jenoptik.com | www.jenoptik.com/metrology
100643652019-04Copyright©JENOPTIKIndustrialMetrologyGermanyGmbH.Allrightsreserved.Picturesmayshowoptionsandarenotlegallybinding.Subjecttochangewithoutnotice.
We support you worldwide.
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We support you worldwide.
Our qualified employees are available to assist you across the globe. We have subsidiaries and distribution partners in key
industrial nations, meaning we are always close by to offer optimum support as a reliable partner.
JENOPTIK Automotive North America | 1500 W. Hamlin Rd. | Rochester Hills, MI 48309 | USA
P +1 248 853 5888 | automotive.info@jenoptik.us | www.jenoptik.com/metrology