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ACCELERATING DIGITAL TRANSFORMATION
MacLean-Fogg Uses IIoT to Gain
Industry Advantage: Year Two
Chris	Misztur
Business	 Sy...
ACCELERATING DIGITAL TRANSFORMATION
• Company	Overview
• Why	we	IIoT
• How	we	IIoT
• IIoT Tooling
• The	First	Year	- Hits
...
ACCELERATING DIGITAL TRANSFORMATION
Company Overview
• Fastener components
• Engineered components
• Engineered plastics
•...
ACCELERATING DIGITAL TRANSFORMATION
information
technology
Why we IIoT
business
units
2015
2016
value add
impl. team
2017 ...
ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Company Level
q eliminate noise
q symptoms are not problems
q capture da...
ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Factory Level
q plug-and-play factory templates
q concern for security a...
ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Process Level
q employee partnerships
q standardization
ACCELERATING DIGITAL TRANSFORMATION
IIoT Tooling
Kepware™
Proxy
SERIAL
ETHERNET/IP
TWINCAT
TELNET
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Scale	Integration	into	Enterprise	System
Read	
Scale	
Informat
ion Calc
Pi...
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Scale	Integration	into	Enterprise	System
• Part	Weight	 Tolerances	Checked...
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Sorting	and	Packaging
Set	
Job
JDE
RF	Smart	
Work	Flow
Kepware
PLC
Pack	
S...
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Sorting	and	Packaging
• Centralized	Data	Collection
• Autonomous	 Operatio...
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Torque	Testing
Torque
Tester
Read	Results
PLC
Nice	Label	
Automation
Print...
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Torque	Testing
• Rapid	Application	 Development	 Using	Ignition
• Prototyp...
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Splunk
q fact	finding
q monitoring	 of	IIoT performance
q manufacturing	 v...
ACCELERATING DIGITAL TRANSFORMATION
Year 1 Misses
Machine	Counting	– Replacing	need	for	scaling
• Proof	of	concept	was	eng...
ACCELERATING DIGITAL TRANSFORMATION
Trade Secrets
Espressif
ESP32
ACCELERATING DIGITAL TRANSFORMATION
Chris	Misztur
cmisztur@macleanfogg.com
cmisztur@mriiot.com
Kepware™ Proxy	Source
http:...
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[Smart industry 2016] MacLean-Fogg Uses IIoT to Gain Industry Advantage: Year Two

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[Smart industry 2016] MacLean-Fogg Uses IIoT to Gain Industry Advantage: Year Two

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[Smart industry 2016] MacLean-Fogg Uses IIoT to Gain Industry Advantage: Year Two

  1. 1. ACCELERATING DIGITAL TRANSFORMATION MacLean-Fogg Uses IIoT to Gain Industry Advantage: Year Two Chris Misztur Business Systems Engineer MacLean-Fogg Scott Masker Business Systems Engineer MacLean-Fogg
  2. 2. ACCELERATING DIGITAL TRANSFORMATION • Company Overview • Why we IIoT • How we IIoT • IIoT Tooling • The First Year - Hits • The First Year - Misses • Year Two Agenda
  3. 3. ACCELERATING DIGITAL TRANSFORMATION Company Overview • Fastener components • Engineered components • Engineered plastics • Linkage and suspension components • Electric utility • Telecommunications • Civil markets • Investments • Private equity holdings
  4. 4. ACCELERATING DIGITAL TRANSFORMATION information technology Why we IIoT business units 2015 2016 value add impl. team 2017 … operational transformation controls engineering … 2014
  5. 5. ACCELERATING DIGITAL TRANSFORMATION How we IIoT – Company Level q eliminate noise q symptoms are not problems q capture data closest to the process q remove human intervention from data collection q capture only data you need, no more, no less q find answers in the order of ‘what’, ‘how’, ‘why’ q any change must be measurable
  6. 6. ACCELERATING DIGITAL TRANSFORMATION How we IIoT – Factory Level q plug-and-play factory templates q concern for security and latency q strong vendor relationships q support existing data collection initiatives
  7. 7. ACCELERATING DIGITAL TRANSFORMATION How we IIoT – Process Level q employee partnerships q standardization
  8. 8. ACCELERATING DIGITAL TRANSFORMATION IIoT Tooling Kepware™ Proxy SERIAL ETHERNET/IP TWINCAT TELNET
  9. 9. ACCELERATING DIGITAL TRANSFORMATION Year 1 Hits Scale Integration into Enterprise System Read Scale Informat ion Calc Piece count Kepware Kepware™ Proxy Backflush JD Edwards Scan WO OP WC Scale RF Smart Work Flow Nice Label Automation Print Label Data Sent To Splunk
  10. 10. ACCELERATING DIGITAL TRANSFORMATION Year 1 Hits Scale Integration into Enterprise System • Part Weight Tolerances Checked • Notification Of Out Of Sample Weights • Validation of Tare Weights • Availability of analytical tools for Engineering to maintain part weights • Allows For Bin Management • Decentralized
  11. 11. ACCELERATING DIGITAL TRANSFORMATION Year 1 Hits Sorting and Packaging Set Job JDE RF Smart Work Flow Kepware PLC Pack SensorKepware Proxy JDE Kepware™ Proxy Finish Job Backflush JD Edwards Nice Label Automation Print Label
  12. 12. ACCELERATING DIGITAL TRANSFORMATION Year 1 Hits Sorting and Packaging • Centralized Data Collection • Autonomous Operation • Box Triggers Label Printing • User Has Ability to Intervene If Needed • SCADA • Remote Machine Status • Performance Indicators • Monitoring Tool For Entire Department (Dashboard) • Ability to monitor IIoT System
  13. 13. ACCELERATING DIGITAL TRANSFORMATION Year 1 Hits Torque Testing Torque Tester Read Results PLC Nice Label Automation Print Label Kepware Start Test Part Parameters JDE Ignition Web Form
  14. 14. ACCELERATING DIGITAL TRANSFORMATION Year 1 Hits Torque Testing • Rapid Application Development Using Ignition • Prototype to Deployment in Under 1 Week • Tags easily brought in from plc via Kepware • Replaced dedicated equipment and drivers for controlling plc • Integration with Windows AD
  15. 15. ACCELERATING DIGITAL TRANSFORMATION Year 1 Hits Splunk q fact finding q monitoring of IIoT performance q manufacturing visibility
  16. 16. ACCELERATING DIGITAL TRANSFORMATION Year 1 Misses Machine Counting – Replacing need for scaling • Proof of concept was engineered and tested • Successful in using several technologies to count machine pieces straight to enterprise system • Kepware • Biztalk • JD Edwards
  17. 17. ACCELERATING DIGITAL TRANSFORMATION Trade Secrets Espressif ESP32
  18. 18. ACCELERATING DIGITAL TRANSFORMATION Chris Misztur cmisztur@macleanfogg.com cmisztur@mriiot.com Kepware™ Proxy Source http://MRIIOT.COM/kepware-proxy Scott Masker smasker@macleanfogg.com smasker@mriiot.com Kepware is a registered trademark of Kepware Technologies.

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