More Related Content Similar to Toray’s strategy for_carbon_fiber_composite_materials (20) Toray’s strategy for_carbon_fiber_composite_materials3. IT-2010
NT21 NT- Ⅱ
「
」
Around 2010
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4. ①
②
③
④
①
②
①
②
Copyright 2008 Toray Industries, Inc. All Rights Reserved 3
5. 2,400 180
2,100 160 150.0
1,800.0
1,800 140
160.0 32.0
1,546.5
120
1,500 68.6 102.4
100
1,200 18.1
80
900
1,640.0 60 118.0
1,477.9
600 40 84.3
300 20
0 0
FY2006 Around FY2010 FY2006 Around FY2010
4% 9% 18% 21%
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8. (1971-1983) (1984-1993) (1994-2003) (2004-2011) (2012- )
140
120
100
80
60
40
20
0
1970 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020
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10. 69,000 (’04 - ’10 average)
70,000
70,000
60,000 10%15%
60,000
60,000
52,000
50,000
50,000 46,000
40,000 40,000
40,000
40,000 35,000 37,500 10%15%
28,000 34,000
24,000 30,500
30,000
30,000 27,500
25,000
22,000
20,000
20,000
15%24%
10,000
10,000
3%8%
00
2004 2005 2006 2007 2008 2009 2010 2011 2012
2004 2005 2006 2007 2008 2009 2010 2011 2012
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11. 7.0 7.0
(Gpa)
(Gpa)
6.0 6.0
5.0 5.0
4.0 4.0
3.0 3.0
2.0 2.0
1.0 1.0
100 200 300 400 500 600 700 100 200 300 400 500 600 700
(Gpa) (Gpa)
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12. T1000 T1000
7.0 7.0
T1000 T1000
(Gpa)
(Gpa)
6.0 G 6.0 G
T800S/T800H T800S/T800H
T700S T700S
5.0 M35J 5.0 M35J
T400H M40J T400H M40J
T300J T300J
M46J M55J M46J M55J
4.0 M30
M50J 4.0 M30
M50J
M60J M65J M60J M65J
T300 T300
3.0 3.0
M40 M46 M40 M46
M50 M50
2.0 2.0
1.0 1.0
100 200 300 400 500 600 700 100 200 300 400 500 600 700
(Gpa) (Gpa)
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14. 34% 40%
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27. Ishikawa Plant Shiga Plant
( )
Ichimura / Sowa Nagoya
Sakai Composite
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28. 3,400 5,200 7,300 8,300 3,600 5,400
10,800 16,600 11,400 17,200
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30. TORAY
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32. 2010:
2015: ~ 20%
2020:
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34. -
-
-
-
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36. Boeing 777
CFRP: Approx. 10t
Boeing 787
CFRP: Approx. 35t
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37. ◇
1. :
2.
3.
5.5m
©Mitsubishi Heavy Industries, Ltd.
A-VaRTM method
V
V
1.5m Dry fabric
A-VaRTM method
Advanced-Vacuum assisted Resin
Transfer Molding
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38. 25,000 70%
65%
up 65%
20,000
60%
up 60%
15,000
55%
55%
10,000
50% 50%
5,000
45%
0 40%
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
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39. -
-
-
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40. g-CO2/km g-NOx/km
200 CO2 1.0 Euro1
190 0.9
180 0.8
Euro2
0.7
170 Tier 0 Tier 1
0.6
160
Euro3
0.5 (ST)
150 (LT)
0.4
JAMA / KAMA
140
ACEA 0.3 Euro4
130 0.2 Tier2 Bin9
Euro5
120 0.1 Post New LT
Euro6
110 0 Tier2 Bin5
2007 2009 2011 2013 2015 2017 2019 1994 1999 2004 2009 2014
•US standard is based on the draft passed by Senate recently , in which CO2 limit is set to
35mpg(156g-CO2/km) by 2020, reduced by 4% annually after 2020. Due to uncertainness
of CO2 limit on each year, we estimate decrease in linear manner from current limit (2008). Copyright 2008 Toray Industries, Inc. All Rights Reserved
39
41. - - -
- - -
- - -
-
・
・ ・
・
・
・
・
・
CLW30 ・
(
)
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42. 30 30
25 25
19.5
20 20
1.6
15.0
15 15
12.0 12.0
1.6
10 7.8 10 11.0 7.8
17.9
1.6 10.4
5 10.4 5 6.2
6.2
4.0
1.6 1.6
0 0
Copyright 2008 Toray Industries, Inc. All Rights Reserved 41
43. 1996 1998 2000 2002 2004 ~2007
5,000
Total Nissan GTR 2007
900,000 10,000
units!
Aston MartinV8-Vantage 2005
10,000
Aston Martin DB9 2004
130,000 Unites
MAZDA RX-8 2003
250,000 Unites
Nissan FairladyZ 2002
500,000 Unites
MMC Pajero 1999 New Pajero 2006
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44. 【 】 【 】 【 】
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45. Image 【Open in Jun, 2008】
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46. (ACC)
【 】
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48.
970kg(- 30%)
1,380kg CFRP化
■ ■ Solving issues, even as aiming for
proposing new concepts by integration of
- CF characteristics (electromagnetic
shielding, etc.) and those of other
materials such as resin or IT-related
materials.
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50. 70
60
B.
50
40
A.
30
20
10
0
2006 2008 2010 2012 2014
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51.
)
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54. 10
(Gpa)
8
6
4
2
0
1970 1980 1990 2000 2010
Micron-size defect Sub-micron size defect Nano-size defect
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55. 800
700
(Gpa)
600
500
400
300
200
100
0 6nm
1970 1980 1990 2000 2010
80% (TEM)
10nm
2nm
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56. RTM
1 min 1 min
3 min
5 min
(
0 3 5 35 90
*Based on isothermal condition
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57. TCA
SOFiCAR
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59. 35000
CFA
30000 SOFICAR
TORAY
25000
20000
CFA
15000
SOFiCAR
10000
5000 TORAY
0
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
9,100 10,900 17,900 25,000 more 30,000 more
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60. 60
TCA
50
TORAY
40
30
TCA
20
10 TORAY
0
2004 2005 2006 2007 2008 2009 2010 2011 2012
10.2 16.4 28.0
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62. ◆
◆
◆
◆
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63. :84%
:4%
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64.
,
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66. 100,000
88,000
90,000
80,000
69,000
70,000
60,000 52,000
50,000
35,000 37%
40,000
35%
30,000 22,000 34%
20,000
当社シェア 34%
10,000 34%
0
2004 2007 2010 2012 2015
Copyright 2008 Toray Industries, Inc. All Rights Reserved 65
67. 350 350
300 300
250 250
200 200
150 150
100 100
50 50
0 0
FY2007
FY2010
FY2012
FY2015
Around
Around
FY2007
FY2010
FY2012
FY2015
Around
Around
Around
Around
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