Leadec conveyor integration 2019

Daniel Webb
Daniel WebbProject Controls Engineer at FeedForward Inc à FeedForward Inc
Conveyor Integration
1
Turnkey Services
Engineering + Installation
2Leadec
Engineering Installation
• Project Management
• Conveyor Supply &
Installation
• Electrical & Mechanical
Installation
• Controls Integration
• Robot Installation
(Mechanical & Electrical)
• Plant Equipment
Installation + Relocation
• Conveyor System
Integration
• Mezzanine design &
fabrication
• System Engineering &
Design
• Overhaul and expansion of
production lines
• Commissioning
• Cycle Time Optimization
• PLC & Robot Programming
(online/offline)
• Control cabinet design &
build
Conveyor Integration
3Leadec
• Skid Style Conveyor
• Body Transfer & Lift
Tables/Elevators
• Turn Tables
• Cross Transfer Chains,
Transfer Cars, Stackers & De-
Stackers
• Retrofit and upgrading of
existing conveyor systems
• Expansion of conveyor lines to
accommodate increased
capacity
• Allen Bradley, Siemens, & GE
PLC Capabilities
• Various Chain Conveyors
• Seat Pallet Conveyor
• Wheel & Tire Conveyor
• Door Line Conveyor
• Light EMS Conveyor
• Skillet Conveyor Modifications
• Plastic Chain Slat Conveyor
Brownfield Modifications Paint Shop Conveyors Assembly Conveyors
Leadec is a versatile conveyor engineering company specializing in major
brownfield modifications and light greenfield projects
4Leadec
MBUSI Paint Shop
• Added skid style conveyor to buffer system to
accommodate new body style (2016-pres.)
• Expanded conveyor and added mezzanine
(2018-2019)
• Mezzanine & conveyor modifications to
accommodate increased capacity – elevators,
cross transfer chains, roller beds, lift tables,
transfer cars (2017)
• Body Transfer Modifications (2017)
• Dip Skid to Skid Wash conveyor modification
(2016)
• Integrated body transfer system for body shop
skid to dip skid, relocated stackers to new PLC
area (2015)
• Added skid style buffer conveyor system (2014-
2015)
MBUSI Body Shop
• Added buffer conveyor and mezzanine at 5m
level above existing weld cells (2012)
MBUSI Assembly Shop
• Electrified monorail conveyor reinforcement
(2018)
• Expanded electrified monorail conveyor system
with added carriers (2014-2015)
Nissan Canton Assembly Shop
• Plastic Chain slat conveyor integration for
Shower Test system (2018)
Volvo Truck Body Shop
• Repair Deck conveyor modifications (2018)
Reference Projects
Conveyor Integration
Our People and Services at Work
Project Case Studies
Roller Conveyor System
Customer Automotive OEM
Location: Vance, AL
Date: 2016 - Present
Project Size: $15M
Disciplines: Design, Build, Installation &
Commissioning
Scope of Services:
Deliver a turn-key conveyor system with mezzanine to carry
car bodies through paint shop:
Work performed at the plant included:
• Designed & Built : (3) Mezzanines representing 20,000 ft2 of
Platform, over (50) roller conveyors, (3) Shuttles, (2) new
Elevators & modified (4) existing elevators
• Optimized (5) Buffer Systems
• Supplied 1800 new skids & refurbished 1,000 existing skids
• Updated 52 PLCs & camera systems
Challenges of project:
Limited space
Building trusses inadequate
All work completed during shutdowns and off hours.
6
Roller Conveyor System (cont’d)
Reinforce Roof
Trusses to Support
Mezzanine
Hanging the
mezzanine
supports designed
by Leadec.
Note: Roller beds
lifted to sections as
they are installed.
Installing
mezzanine sections
designed by
Leadec.
Note: Installed and
welded.
Meanwhile, back at the
shop,
Note: All conveyor design
completed with Inventor.
Conveyor assembled and
kitted at shop. Note:
Kitting, prewired and
tested in shop to reduce
installation time.
PLC design and fabrication
completed. Note: Kitting, prewired
and tested in shop to reduce
installation time.
Installed and
commissioned on site.
STEP 1 STEP 2 STEP 3 STEP 4
STEP 5 STEP 6 STEP 7
7
Plastic Chain Slat Conveyor System
Customer Automotive OEM
Location: Canton, MS
Date: 2018
Project Size: $1.7M
Disciplines: Design, Build, Installation &
Commissioning
Scope of Services:
Deliver (2) turn-key plastic chain slat conveyor systems to
carry full vehicles through shower test system.
Challenges of project:
Full off-site mechanical design utilizing 3D scanning.
Large system runoff conducted at Leadec facility.
Compressed schedule for tear-out of existing systems and
installation of new.
Required all new support steel, conveyor system, and
grating.
All work completed during shutdowns and off hours.
Work performed at the plant included:
• Designed & Built : (2) slat conveyor systems at 314‘ length each,
including structural, motors, gearboxes, and chain.
• Fabrication of control panels including all drives and controls.
• Programming of all PLCs and VFDs.
• Full startup and commissioning support.
8
Contact
9
Daniel Webb
Business Development Manager, Leadec ES
Tel. 423.529.9046
Daniel.Webb@leadec-services.com
Business Overview | Leadec Engineering Services Group | March, 2019
Leadec conveyor integration 2019
1 sur 10

Recommandé

Achieve Hydraulics & Pneumatics, Pune, Hydraulic & Pneumatic Cylinders par
 Achieve Hydraulics & Pneumatics, Pune, Hydraulic & Pneumatic Cylinders Achieve Hydraulics & Pneumatics, Pune, Hydraulic & Pneumatic Cylinders
Achieve Hydraulics & Pneumatics, Pune, Hydraulic & Pneumatic CylindersIndiaMART InterMESH Limited
1.6K vues12 diapositives
Achieve Hydraulics & Pneumatics par
Achieve Hydraulics & PneumaticsAchieve Hydraulics & Pneumatics
Achieve Hydraulics & Pneumaticssharmaashok
990 vues9 diapositives
COMP Cams Development Capabilities Overview par
COMP Cams Development Capabilities OverviewCOMP Cams Development Capabilities Overview
COMP Cams Development Capabilities OverviewCOMP Performance Group
883 vues64 diapositives
Electric Cranes & Hoist By HERC Material Handling LLP par
Electric Cranes & Hoist By HERC Material Handling LLPElectric Cranes & Hoist By HERC Material Handling LLP
Electric Cranes & Hoist By HERC Material Handling LLPIndiaMART InterMESH Limited
101 vues17 diapositives
IKKU PRP Appreciation par
IKKU PRP AppreciationIKKU PRP Appreciation
IKKU PRP AppreciationLeighton
50 vues1 diapositive
VW Project Presentation par
VW Project PresentationVW Project Presentation
VW Project PresentationShreyas Gupta
530 vues16 diapositives

Contenu connexe

Tendances

Oee mining par
Oee miningOee mining
Oee miningpiyawut
702 vues14 diapositives
Trillium Flow Technologies: Alloa Service Centre Capabilities par
Trillium Flow Technologies: Alloa Service Centre CapabilitiesTrillium Flow Technologies: Alloa Service Centre Capabilities
Trillium Flow Technologies: Alloa Service Centre CapabilitiesMatthew Hewett
181 vues16 diapositives
Electric motors par
Electric motorsElectric motors
Electric motorsTomAtwood
1K vues21 diapositives
kabitaa tech neww PPT par
kabitaa tech neww PPTkabitaa tech neww PPT
kabitaa tech neww PPTm_krishnaswamy
1.3K vues31 diapositives
Mark McCroy resume par
Mark McCroy resumeMark McCroy resume
Mark McCroy resumeMark McCroy mccroy
109 vues3 diapositives
Steam Turbine Department Brochure par
Steam Turbine Department BrochureSteam Turbine Department Brochure
Steam Turbine Department BrochureKIMI SA
197 vues5 diapositives

Tendances(20)

Oee mining par piyawut
Oee miningOee mining
Oee mining
piyawut702 vues
Trillium Flow Technologies: Alloa Service Centre Capabilities par Matthew Hewett
Trillium Flow Technologies: Alloa Service Centre CapabilitiesTrillium Flow Technologies: Alloa Service Centre Capabilities
Trillium Flow Technologies: Alloa Service Centre Capabilities
Matthew Hewett181 vues
Steam Turbine Department Brochure par KIMI SA
Steam Turbine Department BrochureSteam Turbine Department Brochure
Steam Turbine Department Brochure
KIMI SA197 vues
Sales Presentation: MJB India Gas Turbine Services par Sunil Kumar
Sales Presentation: MJB India Gas Turbine ServicesSales Presentation: MJB India Gas Turbine Services
Sales Presentation: MJB India Gas Turbine Services
Sunil Kumar1.9K vues
Multiphase Desanding for Upstream Oil & Gas Industry par Hank Rawlins
Multiphase Desanding for Upstream Oil & Gas IndustryMultiphase Desanding for Upstream Oil & Gas Industry
Multiphase Desanding for Upstream Oil & Gas Industry
Hank Rawlins197 vues
Steel Fabrication -Equipment Fabricators par SHRAVAN KUMAR
Steel Fabrication -Equipment Fabricators Steel Fabrication -Equipment Fabricators
Steel Fabrication -Equipment Fabricators
SHRAVAN KUMAR172 vues
Lefebvre engineering presentation-all par SHRAVAN KUMAR
Lefebvre engineering   presentation-allLefebvre engineering   presentation-all
Lefebvre engineering presentation-all
SHRAVAN KUMAR211 vues
WPI Company Brochure 2015 par Bryan Price
WPI Company Brochure 2015WPI Company Brochure 2015
WPI Company Brochure 2015
Bryan Price372 vues
Powell Canada Valve Division parts replacements for Access pipeline's 42" gat... par Stacy Dukart
Powell Canada Valve Division parts replacements for Access pipeline's 42" gat...Powell Canada Valve Division parts replacements for Access pipeline's 42" gat...
Powell Canada Valve Division parts replacements for Access pipeline's 42" gat...
Stacy Dukart172 vues
China transformer industry report, 2009 2010 par ResearchInChina
China transformer industry report, 2009 2010China transformer industry report, 2009 2010
China transformer industry report, 2009 2010
ResearchInChina1.2K vues
Stannah - DFG Roadshows par Paul Smith
Stannah - DFG RoadshowsStannah - DFG Roadshows
Stannah - DFG Roadshows
Paul Smith543 vues

Similaire à Leadec conveyor integration 2019

Customer presentation par
Customer presentationCustomer presentation
Customer presentationDaniel Webb
77 vues20 diapositives
Dewatering Equipment By Satyam Dewatering Systems, Chennai par
Dewatering Equipment By Satyam Dewatering Systems, ChennaiDewatering Equipment By Satyam Dewatering Systems, Chennai
Dewatering Equipment By Satyam Dewatering Systems, ChennaiIndiaMART InterMESH Limited
1.7K vues26 diapositives
SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing. par
SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing. SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing.
SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing. SIMUL8 Corporation
1.7K vues31 diapositives
B.Agasthian July16 par
B.Agasthian July16B.Agasthian July16
B.Agasthian July16Agasthian Boopathi
130 vues7 diapositives
Anitha Vanga par
Anitha VangaAnitha Vanga
Anitha VangaAnitha vanga
77 vues3 diapositives
Conveyor Specialist Inc. par
Conveyor Specialist Inc.Conveyor Specialist Inc.
Conveyor Specialist Inc.Conveyor Specialist Inc.
307 vues28 diapositives

Similaire à Leadec conveyor integration 2019(20)

SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing. par SIMUL8 Corporation
SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing. SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing.
SIMUL8 User Group - Visual8 Case Study - Plywood Manufacturing.
SIMUL8 Corporation1.7K vues
Czero Engineering - Feb 2017 par Czero
Czero Engineering  - Feb 2017Czero Engineering  - Feb 2017
Czero Engineering - Feb 2017
Czero181 vues
King Abdullah Road 4 12 07 Presentation par guest2d44ee
King Abdullah Road 4 12 07 PresentationKing Abdullah Road 4 12 07 Presentation
King Abdullah Road 4 12 07 Presentation
guest2d44ee1.4K vues
Dave_Adams_Projects_2015-06_t par Dave Adams
Dave_Adams_Projects_2015-06_tDave_Adams_Projects_2015-06_t
Dave_Adams_Projects_2015-06_t
Dave Adams232 vues
General_Presentation_Altran_Engineering par Fred Strijbos
General_Presentation_Altran_EngineeringGeneral_Presentation_Altran_Engineering
General_Presentation_Altran_Engineering
Fred Strijbos432 vues
Sparrows Corporate Presentation par Benji George
Sparrows Corporate PresentationSparrows Corporate Presentation
Sparrows Corporate Presentation
Benji George2K vues
AIRPES Company Profile par MarcAirpes
AIRPES Company ProfileAIRPES Company Profile
AIRPES Company Profile
MarcAirpes3.4K vues
What Is Your PLM Challenge - Decrease downtime and minimize production problems par Dawn Collins
What Is Your PLM Challenge - Decrease downtime and minimize production problemsWhat Is Your PLM Challenge - Decrease downtime and minimize production problems
What Is Your PLM Challenge - Decrease downtime and minimize production problems
Dawn Collins724 vues

Dernier

294196410-investigatoy-project-on-application-of-biotechnology.docx par
294196410-investigatoy-project-on-application-of-biotechnology.docx294196410-investigatoy-project-on-application-of-biotechnology.docx
294196410-investigatoy-project-on-application-of-biotechnology.docxmaiyadeengupta94
7 vues20 diapositives
Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair... par
Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair...Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair...
Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair...zan2736ban
5 vues34 diapositives
Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2... par
Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2...Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2...
Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2...rong74gou
18 vues23 diapositives
Volvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdf par
Volvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdfVolvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdf
Volvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdfzu0582kui
5 vues21 diapositives
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep... par
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...zan2736ban
7 vues27 diapositives
2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdf par
2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdf2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdf
2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdfrte638359
5 vues18 diapositives

Dernier(20)

294196410-investigatoy-project-on-application-of-biotechnology.docx par maiyadeengupta94
294196410-investigatoy-project-on-application-of-biotechnology.docx294196410-investigatoy-project-on-application-of-biotechnology.docx
294196410-investigatoy-project-on-application-of-biotechnology.docx
Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair... par zan2736ban
Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair...Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair...
Caterpillar Cat 315 and 315L TRACK-TYPE EXCAVATOR (Prefix 4YM) Service Repair...
zan2736ban5 vues
Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2... par rong74gou
Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2...Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2...
Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2...
rong74gou18 vues
Volvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdf par zu0582kui
Volvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdfVolvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdf
Volvo A30D Articulated Dump Truck Service Repair Manual Instant Download.pdf
zu0582kui5 vues
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep... par zan2736ban
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...
zan2736ban7 vues
2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdf par rte638359
2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdf2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdf
2005 Kawasaki KVF700D1 Prairie Factory Service Manual.pdf
rte6383595 vues
2001 TOYOTA AVENSIS Service Repair Manual.pdf par xwm10319888
2001 TOYOTA AVENSIS Service Repair Manual.pdf2001 TOYOTA AVENSIS Service Repair Manual.pdf
2001 TOYOTA AVENSIS Service Repair Manual.pdf
xwm103198885 vues
2006 TOYOTA COROLLA Service Repair Manual.pdf par xqpa81165737
2006 TOYOTA COROLLA Service Repair Manual.pdf2006 TOYOTA COROLLA Service Repair Manual.pdf
2006 TOYOTA COROLLA Service Repair Manual.pdf
xqpa811657375 vues
Volvo A25E Articulated Dump Truck Service Repair Manual Instant Download.pdf par zu0582kui
Volvo A25E Articulated Dump Truck Service Repair Manual Instant Download.pdfVolvo A25E Articulated Dump Truck Service Repair Manual Instant Download.pdf
Volvo A25E Articulated Dump Truck Service Repair Manual Instant Download.pdf
zu0582kui9 vues
Caterpillar Cat 420F2 BACKHOE LOADER (Prefix NSB) Service Repair Manual (NSB0... par cu393dumen
Caterpillar Cat 420F2 BACKHOE LOADER (Prefix NSB) Service Repair Manual (NSB0...Caterpillar Cat 420F2 BACKHOE LOADER (Prefix NSB) Service Repair Manual (NSB0...
Caterpillar Cat 420F2 BACKHOE LOADER (Prefix NSB) Service Repair Manual (NSB0...
cu393dumen14 vues
Caterpillar Cat 938G WHEEL LOADER (Prefix 8RS) Service Repair Manual (8RS0061... par rong74gou
Caterpillar Cat 938G WHEEL LOADER (Prefix 8RS) Service Repair Manual (8RS0061...Caterpillar Cat 938G WHEEL LOADER (Prefix 8RS) Service Repair Manual (8RS0061...
Caterpillar Cat 938G WHEEL LOADER (Prefix 8RS) Service Repair Manual (8RS0061...
rong74gou14 vues
YAMAHA OUTBOARD 50HET, C50TR Service Repair Manual L 900101 -.pdf par pwck778415
YAMAHA OUTBOARD 50HET, C50TR Service Repair Manual L 900101 -.pdfYAMAHA OUTBOARD 50HET, C50TR Service Repair Manual L 900101 -.pdf
YAMAHA OUTBOARD 50HET, C50TR Service Repair Manual L 900101 -.pdf
pwck7784155 vues
Caterpillar Cat 313D2 Excavator (Prefix PLD) Service Repair Manual Instant Do... par zan2736ban
Caterpillar Cat 313D2 Excavator (Prefix PLD) Service Repair Manual Instant Do...Caterpillar Cat 313D2 Excavator (Prefix PLD) Service Repair Manual Instant Do...
Caterpillar Cat 313D2 Excavator (Prefix PLD) Service Repair Manual Instant Do...
zan2736ban14 vues
Volvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdf par zu0582kui
Volvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdfVolvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdf
Volvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdf
zu0582kui5 vues
2003 TOYOTA AVENSIS Service Repair Manual.pdf par qlz922356
2003 TOYOTA AVENSIS Service Repair Manual.pdf2003 TOYOTA AVENSIS Service Repair Manual.pdf
2003 TOYOTA AVENSIS Service Repair Manual.pdf
qlz9223567 vues
JCB 55Z-1 COMPACT EXCAVATOR Service Repair Manual (Kohler Engine).pdf par rong74gou
JCB 55Z-1 COMPACT EXCAVATOR Service Repair Manual (Kohler Engine).pdfJCB 55Z-1 COMPACT EXCAVATOR Service Repair Manual (Kohler Engine).pdf
JCB 55Z-1 COMPACT EXCAVATOR Service Repair Manual (Kohler Engine).pdf
rong74gou5 vues
Caterpillar Cat D9R TRACK-TYPE TRACTOR (Prefix 7TL) Service Repair Manual Ins... par ze3xiandiao
Caterpillar Cat D9R TRACK-TYPE TRACTOR (Prefix 7TL) Service Repair Manual Ins...Caterpillar Cat D9R TRACK-TYPE TRACTOR (Prefix 7TL) Service Repair Manual Ins...
Caterpillar Cat D9R TRACK-TYPE TRACTOR (Prefix 7TL) Service Repair Manual Ins...
ze3xiandiao5 vues
CASE 1850K Tier 3 Crawler Dozer Service Repair Manual Instant Download.pdf par gongyi2122252
CASE 1850K Tier 3 Crawler Dozer Service Repair Manual Instant Download.pdfCASE 1850K Tier 3 Crawler Dozer Service Repair Manual Instant Download.pdf
CASE 1850K Tier 3 Crawler Dozer Service Repair Manual Instant Download.pdf
gongyi21222526 vues

Leadec conveyor integration 2019

  • 2. Turnkey Services Engineering + Installation 2Leadec Engineering Installation • Project Management • Conveyor Supply & Installation • Electrical & Mechanical Installation • Controls Integration • Robot Installation (Mechanical & Electrical) • Plant Equipment Installation + Relocation • Conveyor System Integration • Mezzanine design & fabrication • System Engineering & Design • Overhaul and expansion of production lines • Commissioning • Cycle Time Optimization • PLC & Robot Programming (online/offline) • Control cabinet design & build
  • 3. Conveyor Integration 3Leadec • Skid Style Conveyor • Body Transfer & Lift Tables/Elevators • Turn Tables • Cross Transfer Chains, Transfer Cars, Stackers & De- Stackers • Retrofit and upgrading of existing conveyor systems • Expansion of conveyor lines to accommodate increased capacity • Allen Bradley, Siemens, & GE PLC Capabilities • Various Chain Conveyors • Seat Pallet Conveyor • Wheel & Tire Conveyor • Door Line Conveyor • Light EMS Conveyor • Skillet Conveyor Modifications • Plastic Chain Slat Conveyor Brownfield Modifications Paint Shop Conveyors Assembly Conveyors Leadec is a versatile conveyor engineering company specializing in major brownfield modifications and light greenfield projects
  • 4. 4Leadec MBUSI Paint Shop • Added skid style conveyor to buffer system to accommodate new body style (2016-pres.) • Expanded conveyor and added mezzanine (2018-2019) • Mezzanine & conveyor modifications to accommodate increased capacity – elevators, cross transfer chains, roller beds, lift tables, transfer cars (2017) • Body Transfer Modifications (2017) • Dip Skid to Skid Wash conveyor modification (2016) • Integrated body transfer system for body shop skid to dip skid, relocated stackers to new PLC area (2015) • Added skid style buffer conveyor system (2014- 2015) MBUSI Body Shop • Added buffer conveyor and mezzanine at 5m level above existing weld cells (2012) MBUSI Assembly Shop • Electrified monorail conveyor reinforcement (2018) • Expanded electrified monorail conveyor system with added carriers (2014-2015) Nissan Canton Assembly Shop • Plastic Chain slat conveyor integration for Shower Test system (2018) Volvo Truck Body Shop • Repair Deck conveyor modifications (2018) Reference Projects Conveyor Integration
  • 5. Our People and Services at Work Project Case Studies
  • 6. Roller Conveyor System Customer Automotive OEM Location: Vance, AL Date: 2016 - Present Project Size: $15M Disciplines: Design, Build, Installation & Commissioning Scope of Services: Deliver a turn-key conveyor system with mezzanine to carry car bodies through paint shop: Work performed at the plant included: • Designed & Built : (3) Mezzanines representing 20,000 ft2 of Platform, over (50) roller conveyors, (3) Shuttles, (2) new Elevators & modified (4) existing elevators • Optimized (5) Buffer Systems • Supplied 1800 new skids & refurbished 1,000 existing skids • Updated 52 PLCs & camera systems Challenges of project: Limited space Building trusses inadequate All work completed during shutdowns and off hours. 6
  • 7. Roller Conveyor System (cont’d) Reinforce Roof Trusses to Support Mezzanine Hanging the mezzanine supports designed by Leadec. Note: Roller beds lifted to sections as they are installed. Installing mezzanine sections designed by Leadec. Note: Installed and welded. Meanwhile, back at the shop, Note: All conveyor design completed with Inventor. Conveyor assembled and kitted at shop. Note: Kitting, prewired and tested in shop to reduce installation time. PLC design and fabrication completed. Note: Kitting, prewired and tested in shop to reduce installation time. Installed and commissioned on site. STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 7
  • 8. Plastic Chain Slat Conveyor System Customer Automotive OEM Location: Canton, MS Date: 2018 Project Size: $1.7M Disciplines: Design, Build, Installation & Commissioning Scope of Services: Deliver (2) turn-key plastic chain slat conveyor systems to carry full vehicles through shower test system. Challenges of project: Full off-site mechanical design utilizing 3D scanning. Large system runoff conducted at Leadec facility. Compressed schedule for tear-out of existing systems and installation of new. Required all new support steel, conveyor system, and grating. All work completed during shutdowns and off hours. Work performed at the plant included: • Designed & Built : (2) slat conveyor systems at 314‘ length each, including structural, motors, gearboxes, and chain. • Fabrication of control panels including all drives and controls. • Programming of all PLCs and VFDs. • Full startup and commissioning support. 8
  • 9. Contact 9 Daniel Webb Business Development Manager, Leadec ES Tel. 423.529.9046 Daniel.Webb@leadec-services.com Business Overview | Leadec Engineering Services Group | March, 2019