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Wood_Applying Engineered Safety Approach in Project Planning
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Corporation, for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000. SAND NO. 2014-15977PE
Applying Engineered Safety Approach in
Project Planning
Proposed Project: Ground Subsidence Repair
Darren Wood
2. Outline
Project Introduction and Objectives
Condition Assessment
Site Survey
Engineering Evaluation of Causes and Impacts
Develop Engineering Solution
Risk Assessment and Mitigation
Analyze Hazards Associated With Work
Identify Methods to Control Hazards to Reduce Risk
Develop Project Proposal
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3. Project Introduction
Asphalt is subsiding at the south corner of the chemical
storage yard located near Building C943
The area is adjacent to 3125 gallon capacity above-ground
liquid nitrogen tank and along MANTL perimeter wall
Asphalt pavement has been repaired before but subsidence
continues to occur
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4. Project Objectives
Investigate underlying
causes for the ground
subsidence
Develop practical
engineering solution to
correct the problem
Apply engineered-safety
principles
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Schematic Site Plan
5. Condition Assessment
Area of approximately 11
feet by 28 feet contains a
single ground squirrel
tunnel entrance and six
subsidence holes.
Ground squirrel tunnel
entrance next to tank pad
Subsidence holes 1-3 feet in
length, 6-15 inches wide, and
2-8 inches deep
Numerous ground squirrel
tunnels in surrounding field
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LN
Tank
6. Engineering Evaluation of Causes
Likely Causes of Ground
Subsidence
Collapsing ground squirrel
holes
Rampant squirrel activities in
surrounding dirt field
Decaying tree roots leaving
openings that are collapsing
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Tunnels going
Under MANTL
Perimeter wall
7. Engineering Evaluation of Impacts
Potential Impacts of Further Deteriorating Condition
Programmatic Impacts
Temporary loss of mission capability dependent on liquid nitrogen
Safety risks due to settlement of LN tank foundation
Tripping injuries
Tank or pipeline failure
Struck-by/fall-upon injuries
BLEVE (boiling-liquid expanding vapor explosion). Liquid nitrogen density
0.8g/mL, nitrogen gas density 1.25g/L (that’s an expansion ratio of 694)
Cryogenic exposure (liquid nitrogen boils at −196°C)
Frostbite
Cryogenic burns
Pulmonary edema
Eye damage
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8. Develop Engineering Solutions
Research bio-friendly ground squirrel control alternatives
Interview subject matter experts in environmental and zoology fields
Talked to Robert Holland, SNL/CA Environmental Technical Professional
Emailed Eric Krussman, San Francisco Zoo Assistant Curator
Internet research from pest control places, gardening groups, and
government sites
Study engineering methods to repair subsiding area
Talked to Anne Yang, SNL/CA Strategic Planner
Research engineering and construction techniques for excavation and
backfill
Recommended engineering solution
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9. Proposed Engineering Solution
Phase 1: Set barrier fence to block migration of ground squirrels
into storage yard
Capture the existing ground squirrels
Dig a trench around the MANTL wall and install galvanized
mesh screening to prevent ground squirrel access
Ground squirrel burrows can go as deep as five feet in places, but a
four foot trench to install a four foot wide mesh should suffice as a
deterrent
Entire wall not needed, only 50 foot length around problem area
Galvanized mesh available at most hardware stores as a 4 foot wide
roll and is strong enough to keep squirrels out but won’t rust or
otherwise degrade for several years
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10. Proposed Engineering Solution
Phase 2: Repair asphalt pavement
Remove asphalt pavement and excavate 4 feet down
Install controlled low-strength concrete fill (flowable concrete
slurry) to fill the excavated area.
Advantages of controlled low-strength concrete
Adequate strength to resist settling
Self-compacting, starts as a liquid, thoroughly filling voids and cracks
More efficient installation than compacted gravel fill
Cost competitive with gravel fill
Improves worker safety by reducing possible cave-ins
Lay down a new asphalt surface over fill
Advantages of asphalt
Less expensive than concrete
Matches surrounding chemical storage yard 10
11. Analyze Hazards Associated With
Work
Interview subject matter experts in safety
Mike Roth SNL/CA Industrial Hygienist
John Hostak SNL/CA Safety Engineer
Hazard Analysis
LN release
Construction work could damage piping or tank, causing leakage or failure
Ground movement
Excavating and trenching next to LN tank and MANTL perimeter wall
could cause soil to shift into excavated area
Could cause collapse or shifting of LN tank and/or MANTL perimeter wall
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12. Identify Methods to Control Hazards
to Reduce Risk
Risk Risk Mitigation Measures
Liquid nitrogen release Empty LN tank during asphalt
pavement repair
Tank shift or fall Provide temporary brace to LN tank
and shore up excavated area
MANTL Wall shift or collapse in work
area
Provide temporary support of MANTL
perimeter wall during trench
excavation
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13. Develop Project Plan
Develop Project Charter
Scope of work- proposed engineering solution
Justification- engineering evaluation of impacts
Risk mitigation plan- methods to control hazards
Budget needs and optimal project schedule:
Estimated project cost= $100,000
Optimal schedule FY 15
Next step: Incorporate into FY 15 Funding Request
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