The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to construct an insitu concrete bridge.
This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used for Induction Training and as a way to capture and share knowledge.
Project Execution Plan (PEP) details how a project will be executed, monitored and controlled. High in Educational Value and easily understood. Recommended for Continuing Professional Development (CPD)
This Presentation is innovative and has many beneficial uses.
High Voltage Engineering- OVER VOLTAGES IN ELECTRICAL POWER SYSTEMS
Project Execution Plan for Bridge Construction
1. Bridge Construction, Project Execution Plan
Details of how a Bridge is constructed, and how the progress, safety and quality will be monitored
and controlled. Also the measures to ensure that the site is environmentally friendly.
David H Moloney
8th August 2016
Brief Description
The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to
construct an insitu concrete bridge.
This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the
programme. Also can be used for Induction Training and as a way to capture and share knowledge.
Project Execution Plan (PEP) details how a project will be executed, monitored and controlled. High in
Educational Value and easily understood. Recommended for Continuing Professional Development (CPD)
This Presentation is innovative and has many beneficial uses.
6. Description & Scope
Brief Description & Scope
Four span insitu post-tensioned deck, Piled foundations.
Construction of the Bridge and Handover.
Introduction
15. Contractor’s Temporary Site Facilities
ⓒ David H Moloney
GeneralItems
Brief Description
Contractors Site facilities comprise:
Offices, Canteens, Toilets, Drying Rooms,
Stores, Plant Yard, generators and
Workshops.
16. Dewatering
ⓒ David H Moloney
GeneralItems
Brief Description
Construction dewatering is the removal or drainage of
groundwater and or surface / rain water usually by
pumping to keep the works dry.
17. Dewatering
ⓒ David H Moloney
GeneralItems
Brief Description
Construction dewatering is the removal or
drainage of groundwater and or surface /
rain water usually by pumping to keep the
works dry.
21. Sheet Pile Temporary Shaft
ⓒ David H Moloney
GeneralItems
Brief Description
Sheet Pile Temporary shaft is used to enable an
excavation for a deep structure.
The construction sequence is:
Install sheet-piles.
Excavate and install bracing.
Excavate to final level.
Construct concrete structure.
Backfill, remove bracing and sheet-piles
22. Sheet pile Temporary Shaft
ⓒ David H Moloney
GeneralItems
3D Animation to show Sequence
28. Excavate & Load, Cart, Tip & Return
Brief Description
Cycle Time for 7km haulage distance
using an Excavator 45 tonne weight
and Dumper with a 40 tonne capacity,
the cycle time is 34 minutes
Earthworks
7 minutes
14 minutes
3 minutes
14 minutes 7 km
7 km
36. Rock - Excavability
Brief Description
The excavability of rock depends
mainly on the rock strength and the
layer thickness. This diagram shows
excavation methods for rock of
various strengths and thicknesses,
with a free face.
ⓒ David H Moloney
Earthworks
41. Concrete Full Scale Trial Castings of Pier
ⓒ David H Moloney
Brief Description
The full-scale trial casting(s) shall
demonstrate/document that all
requirements to the concrete and the
execution of the work are fulfilled
simultaneously using the actual
methods and performed by personnel as
for the future production.
Concrete
BIM 3D Model Shutter Fibreglass
42. Concrete Full Scale Trial Castings of Bridge Deck
Brief Description
The full-scale trial casting(s) shall
demonstrate/document that all
requirements to the concrete and the
execution of the work are fulfilled
simultaneously using the actual
methods and performed by personnel as
for the future production.
Concrete
Fresh Concrete Properties Tests
Air Content, Consistence, Density, Initial and Final Setting Time, Temperature
and Bleeding
Chloride Ion Content
Hardening and Hardened Concrete Properties Tests:
Density and Compressive Strength for 1, 3, 7, 14 and 28 Days
Concrete Core Compressive Strength
Tensile Splitting Strength
Modulus of Elasticity
Heat Development
Chloride Migration Coefficient (28 Days)
Reinforcement Cover Measurement Survey
44. Trial Grouting of Post-tensioning Duct
ⓒ David H Moloney
Brief Description
The full-scale trial of grouting operation shall
demonstrate/document that all requirements to the grout and the
execution of the work are fulfilled simultaneously using the actual
methods and performed by personnel as for the future production.
Pre-trials were carried out in the site laboratory and by way of a
mock-up to check the following in accordance with BS EN 447:
i Fluidity
ii Bleeding and re-absorption
iii Compressive strength (3 cubes at 28 days, all > 30 N/mm2)
iv Mixing ratio (w/c < 0.40)
v Expansion (-1 % - +5 %). For grouts with expanding admixtures
there shall be no decrease in volume
Concrete
45. Trial for Waterproofing to Bridge Deck
ⓒ David H Moloney
Brief Description
. The trial for the deck waterproofing
shall demonstrate/document that all
requirements to the waterproofing and
the execution of the work are fulfilled
simultaneously using the actual
methods and performed by personnel as
for the future production.
Concrete
47. Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Brief Description
Concrete batching plant comprises -
concrete mixer, control cabin, silos for
cement and fly ash, aggregate bins and
conveyor belt system to feed the mixer.
Also aggregate storage bays and water
storage tanks.
Concrete
52. Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Brief Description
.
The mixing is computer controlled
and has a dynamic screen display,
showing the process. The material
storage capacity is, to match two
days concrete production.
Concrete
53. Concrete Mix Proportions per Cu M
Brief Description
.
Details of Mix for C40
1. Concrete Grade C40
2. Cement Type = OPC
3. Slump =125mm
4. Max size aggregate = 20mm
5. Max water / Cementitious ration =0.42
Concrete
Materials Qty Units
Cement 310 Kgs
Fly ash 100 Kgs
Micro-silica 12 Kgs
Washed Sand 670 Kgs
Fine Sand 106 Kgs
10mm Crushed aggregate 400 Kgs
20mm Crushed aggregates 725 Kgs
Water 145 Ltr.
Additive Rheobuild 7.5 Ltr.
54. Concrete MixGeneralItems
A concrete mix contains 5 major
elements: cement, water, coarse
aggregates, fine aggregates (sand) and
air in different proportion. Additional
elements such as pozzolanic materials (fly
ash, silica fumes or slag) and chemical
admixtures can also be incorporated to
the mix to increase its properties.
55. Quarry & Aggregate Production
ⓒ David H Moloney
Concrete
Brief Description
Quarry and Aggregate Production. Rock is
blasted free from a quarry face and fragmented.
The blasted rock is crushed and screened to
produce different size ranges of aggregates
60. Reinforcement Cutting & Bending Yard David H Moloney
ⓒ David H Moloney
Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine
Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
Concrete
61. Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concrete
Brief Description
The sequence to construct a reinforced concrete wall is as
follows:
Tie the reinforcement.
Erect stop-ends and the wall shutters.
Pour and vibrate the concrete mix.
Remove the shutters after the concrete has hardened.
.
Cycle Time
Pour per Day
64. Bridge & Post-tensioning
Concrete
Brief Description
The sequence to post-tension a bridge
deck is as follows;
Fix the ducts and anchorages.
Install the stressing strand.
Concrete the deck.
Stress the strands and lock at
anchorages.
Grout the ducts.
103. HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of
current HSE Issues and historical trends
Health,Safety&Environment
109. Safety Documents
Health,Safety&Environment
Safe System of Work.
To provide a safe system of work is a legal requirement. What this means is that before you ask an employee to do a
job. You ensure that he has received training, has the appropriate personal protective equipment, the work area is safe
and he is unlikely to be injured or cause damage by carrying out the assigned task.
Project Management Plan for Health, Safety, Security and Environment. also Known as (HSSE Plan)
The Project HSSE Management Plan details how safety on site will be managed.
Project Procedures for Health, Safety, Security & Environment
Details the safe way to undertake a task
Methods Statements
Are prepared in advance of starting work, to plan a Safe System of Work on site for all activities that carries a risk. The
contents of a Method Statement, typically include:- Scope & Location of the Works, Programme, Roles & Responsibilities
of Staff. Resources, Work Methodologies and Risk Assessment.
Slide 1 of 2
110. Safety Documents
Health,Safety&Environment
Safety Risk Assessments
Are prepared to identify and evaluate risks, to adopt control measures to reduce or eliminate risks.
COSHH Sheet
The purpose of the Control Of Substances Hazardous to Health sheet is to identify how to prevent or adequately control
workers exposure to hazardous substances.
Permit to Work.
Is a management system used to control high risk activities by ensuring safety measures are in place prior to starting
work.
Types of work for which permits will be required include:
Excavation and the digging of trenches.
Working at height, including on roofs.
Working in confined spaces, for example entering a manhole.
Hot work, which is welding, soldering or cutting steel with angle grinders or by gas torch.
Slide 2 of 2
118. Existing Underground Utilities
ⓒ David H Moloney
Brief Description
Before digging establish the
location and route of
underground utilities.
Locator to find Utilities
Spray Paint to mark pavement
Health,Safety&Environment
131. Daily Work Record
Brief Description
Daily Work Records showing the
allocation of resources, materials and
work activities carried out daily.
132. Organogram
Brief Description
Shown are the line and
lateral relationships
between the various team
members and their relative
position in the site
organisation.
137. Progress Monthly, Monitoring & Reporting - Dashboard
Dashboard is a single page, graphical representation of current
progress and historical trends
150. Time Chainage Diagram
Brief Description
The chart has two axis: one for time and the other for location
A legend explains meaning of the colours, symbols and line types
Legend
151. Histogram Charts for Resources & Outputs
Manpower per Discipline
Concrete per Location
Man-hours for each month of the Project
Quantity for each month of the Project
ⓒ David H Moloney
Brief Description
Histograms shows resources etc. for each month of a project.
157. Other Projects - Dubai Metro Viaduct
Brief Description
Precast Yard for Viaduct Segments Transport Viaduct Segments
Overhead Launching Gantry to
place Viaduct Segments
Construction Sequence
Completed Project