2. We take care of the environment
With our machines we ensure you significant
energy and lubricant savings
Thanks to the controlled dosing system
SIGNIFICANT ADVANTAGE ON ENVIRONMENTAL IMPACT
3. Save Costs effect
Sistemi a
Contatto
Lubrication system also affect post
processing procedures
① welding
② compatibility with various materials
③ antirust protection
④ die condition
⑤ parts cleaning
⑥ paint quality
⑦housekeeping
⑧ environmental compliance
⑨ health and safety
⑩ waste treatment
4. Customers’ feedback
Before installing the new lubrication system on the the line in 2 months we had
1012’ of downtimes for technical reasons and 7776 pieces of scrap.
After installing the new lubrication system we had tecnical downtimes for 308’ and
3038 pieces of scrap.
In short:
Tecnical downtimes less 30%
Scrap less 40%
5. Index
Composition of the machine
Different sizes
Main advantages
Spray box structure
Nozzles: conventional vs. Dietronic manifolds
Modularity
Aspiration system
Tools lubrication
Oil tanks and Recovery system
Emergency circuit breaker
Electric board
Software’ adjustable parameters
11. Spay box structure
Each single manifold has a nozzle:
100 mm 2 nozzles
200 mm 4 nozzles
300 mm 6 nozzles
400 mm 8 nozzles
500 mm 10 nozzles
600 mm 12 nozzles
12. Conventional vs Dietronic ® Modular
Minimum distance between
nozzles 100 mm
100mm
Imprecision spray application
with more overspray to
control
Conventional spray system
200mm
13. Conventional vs Dietronic ® Modular
Due to the design of DieTronic solution
(just 50 mm distance), instead of a
conventional spray machine, there is a
substantial reduction in spray-oil mist .
Very good quality of spray
application with minimum
overspray to control
DieTronic ® Modular
Manifold Technology
200mm
50mm
14. Modularity
Cabling solution by DieTronic use “bus” system and
communications between cards are with just one cable.
MODULARITY
OLD WAY
15. Aspiration system
Due to the minimal
distance of the nozzles
from the blank and a
special design of the
vacuum system there is a
total absence of spray-oil
mist drops depositing on
the inside walls dropping
onto the passing blank.
16. Aspiration system
Aspirator ECO TWO F
Equipped with a high efficient filter (FAE) special for the leaving
of microdusts, micromists and smokes.
The equipment contains drainage for the recovery of
recondensed liquid.
1ST STAGE SELF-CLEANING
CENTRIFUGALRECONDENSER
2ND STAGE FILTRATION THROUGH A COALESCENCE
EFFECT
3RD STAGE ABSOLUTE FILTRATION
EQUIPPED WITH:
- Absolute Filtration - Tested in compliance with Euro Norms EN
1822
HEPA FILTER up to H13 – Efficient for particles > 0,15 μ
FILTRATION EFFICIENCY 99,95%
Burn behaviour classified in accordance with norms DIN 53438
25. Oil Tank – Heating Oil
Visible oil level helps operator in
keeping the oil volume controlled
inside of the tank
The temperature is controlled
through a touch panel on the main
board.
In-operation refill will avoid any
machine stopping while the line is
running.
26. Oil Tank - re-using oil
The oil mist is aspirated
through the suction
system
Passes through 3
filtering stages
28. Emergency circuit
Two couple of electrical contacts for two separate emergency
circuit.
1 Emergency circuit (shut down all functions of the machine)
Reset by a RESET push button
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A1
A2
KL
23.4
Y1 Y2 13 23 33
14 24 34
SIEMENS
3TK2821
EM
504
507
+L
-L
23.14
22.14
25.1
25.1
502
2.5 2.6
Dis. N°:
Data:
Impianto:
Disegnato da:
X1/11A X1/10A
X1/6C X1/5C
X1/8C X1/7C
525 524
Note: Denominazione: Pag:
01-02-14 Lissandrello Centralina sicurezza
Via Cav: Angelo Manzoni 28 Z.I. Maiano
26866 Sant’Angelo Lodigiano LODI ITALY
X1/1A
Converting Technology
SAG-M-024 CUSKNOZ
24/33
KL
503
508
0.08
9.8
509
SF1+
SF2+
A1
A2
Y1 Y2 13 23 33
14 24 34
SIEMENS
3TK2821
EM1
X1/2A
X1/4A
510
511
0.09
9.9
516
41
42
41
42
517
R8
11.11
518
R9
11.11
519
R10
11.12
1.6 24.3
1.6
1.6
505
R11
10.13
3.4 3.7 3.9
X1/7A
X1/8A
X1/9A
X1/3A
506
3.10
3.10
3.12
EDM+
EDM-
2.5 2.5
512
KL
24.4
521 520
24.11
X1/2C X1/1C
X1/4C X1/3C
PB4
EM1A EM1
EM2A EM2
R12
10.12
523 522
Emergency
button
Main
contactor
OK
Out reset
emergency
R13
IN reset
emergency
9.8
2 Emergency external protection (shut down all functions of the driven
conveyor)
Reset closing a doors of the external protection
29. Electric board:
Electrical cabinet
with all necessary
component follow
the
EN 60204 norm.
• The voltage of the input-cards
shall serve as power supply
for the output-cards.
• Supplies of PLCs and I/O-Racks
shall separately feed
via circuit breakers with
auxiliary contacts.
• Power supply 380 Vca three
phase 6 KW
• The energy connections for
electric and pneumatics run
along the machine side in a
cable pack.
30. Software’s adjustable parameters
Oil Temperature
control
Nozzle activation
Oil quantity
Air regulation
Project memorization
Remote control
31. Info page
Manage several oil tanks
Hydraulic circuit pressure
Oildynamic circuit
35. Some references (2013)
Company Place of delivery Delivered plant Year of delivery
Asservimenti presse Beslag Metall -Sweden 2013
IMV Presse Italy EPC 2013
IMV Presse Italy EPC 400 2013
IMV Presse Italy EPC 800 2013
IMV Presse Italy EPC 1000 2013
Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013
Arcelik Turkey 2013
Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013
BSH Spain SAGOMA EJ 2013
QS group- Electrolux Poland SAGOMA EJ 2013
Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013
Bokwang Fatec Korea LCPXEJ 4000 2013
Vestel Turkey LCPY 2013
Norda rif. Catra Italy LCP EJ 2013
Welser Profile Austria LCP EJ N 2013
PCM Italy LCPEJX 1200 2013
Norda Italy 2013
Vestel Turkey LCPY EJ 500 2013
Schuler Press Germany LCPXEJ NT 2000 2013
Schuler Press Germany LCPXEJ NT 2000 2013
Arcelik Turkey LCPXEJ NT 1000 2013
Arcelik Turkey LCPXEJ NT 1000 2013
Norda Rif. Catra Italy LCPXEJ 1400 2013
Bora Poland Poland LCPXEJ 1000 2013
36. Some references (2014)
Company Place of delivery Delivered plant Year of delivery
QS group Italy EPC 400 2014
QS group Italy EPC 600 2014
BSH Spain SAGOMA 800 2014
Cusknoz Russia SAGOMA 4000+Brush cleaner 2014
PCM Italy LCPXEJ 1600 2014
Indesit Poland SAGOMA EJ 800 2014
Schuler Germany LCPXEJ 1600 2014
QS group Poland EPC 400 2014
Smeg Italy EPC 1000 2014
Norda - Benteler Brasil LCPXEJ 1400 2014
Catra Italy LCP EJ N 2014
DiGiEmme Italy LCPY EJ 250 2014
Amika Wronki Poland EPC 800 2014
Ptechnologies Italy EPC points 2014
Eurotranciatura- Wandres Italy LCPY EJ 250 2014
Coiltech Turkey Sagoma light EJ 1400 2014
Fsegura Hungary Epc 1600 2014
Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014
MA Magnetto France SAGOMA 4000 2014
37. Thank you for your attention
DieTronic-lubrication system
Italy
www.dietronic.eu
Follow us:
38. Thank you for your attention
Visit our web site
DieTronic S.r.l
Via Cav. Angelo. Manzoni 28,
26866 Sant' Angelo Lodigiano(Lodi) Italy
Tel: +39 0371 210 129
Email: info@dietronic.eu
www.dietronic.eu