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LCPYEJ 
for Coils and Tools
We take care of the environment 
With our machines we ensure you significant 
energy and lubricant savings 
Thanks to the controlled dosing system 
SIGNIFICANT ADVANTAGE ON ENVIRONMENTAL IMPACT
Save Costs effect 
Sistemi a 
Contatto 
Lubrication system also affect post 
processing procedures 
① welding 
② compatibility with various materials 
③ antirust protection 
④ die condition 
⑤ parts cleaning 
⑥ paint quality 
⑦housekeeping 
⑧ environmental compliance 
⑨ health and safety 
⑩ waste treatment
Customers’ feedback 
Before installing the new lubrication system on the the line in 2 months we had 
1012’ of downtimes for technical reasons and 7776 pieces of scrap. 
After installing the new lubrication system we had tecnical downtimes for 308’ and 
3038 pieces of scrap. 
In short: 
Tecnical downtimes less 30% 
Scrap less 40%
Index 
 Composition of the machine 
 Different sizes 
 Main advantages 
 Spray box structure 
 Nozzles: conventional vs. Dietronic manifolds 
 Modularity 
 Aspiration system 
 Tools lubrication 
 Oil tanks and Recovery system 
 Emergency circuit breaker 
 Electric board 
 Software’ adjustable parameters
Application
SAGOMA HFV Technology 
DT TEMP® CONTROL 
DT FLUID® CONTROL 
DT HFV® CONTROL
LCPYEJ configurations 
STRIPS 
FOR COILS 
Minimum strips 
width 50 mm
Different widths 
100  200  300 400500600
Composition: 
Spay Box Control Unit
Spay box structure 
Each single manifold has a nozzle: 
100 mm  2 nozzles 
200 mm  4 nozzles 
300 mm  6 nozzles 
400 mm  8 nozzles 
500 mm  10 nozzles 
600 mm  12 nozzles
Conventional vs Dietronic ® Modular 
Minimum distance between 
nozzles 100 mm 
100mm 
Imprecision spray application 
with more overspray to 
control 
Conventional spray system 
200mm
Conventional vs Dietronic ® Modular 
Due to the design of DieTronic solution 
(just 50 mm distance), instead of a 
conventional spray machine, there is a 
substantial reduction in spray-oil mist . 
Very good quality of spray 
application with minimum 
overspray to control 
DieTronic ® Modular 
Manifold Technology 
200mm 
50mm
Modularity 
Cabling solution by DieTronic use “bus” system and 
communications between cards are with just one cable. 
MODULARITY 
OLD WAY
Aspiration system 
Due to the minimal 
distance of the nozzles 
from the blank and a 
special design of the 
vacuum system there is a 
total absence of spray-oil 
mist drops depositing on 
the inside walls dropping 
onto the passing blank.
Aspiration system 
Aspirator ECO TWO F 
Equipped with a high efficient filter (FAE) special for the leaving 
of microdusts, micromists and smokes. 
The equipment contains drainage for the recovery of 
recondensed liquid. 
1ST STAGE SELF-CLEANING 
CENTRIFUGALRECONDENSER 
2ND STAGE FILTRATION THROUGH A COALESCENCE 
EFFECT 
3RD STAGE ABSOLUTE FILTRATION 
EQUIPPED WITH: 
- Absolute Filtration - Tested in compliance with Euro Norms EN 
1822 
HEPA FILTER up to H13 – Efficient for particles > 0,15 μ 
FILTRATION EFFICIENCY 99,95% 
Burn behaviour classified in accordance with norms DIN 53438
The flexible solution
Spray box 
Modular boxes positioned on 
the upper part of the mould 
From 1 to 4 manifolds
Spray box
Flexible lubrication 
Iniejction of oil 
into the tool 
OR 
Spray nozzles
Application sectors
Oil Tank 
SINGLE TANK 
with Control 
Panel 
MULTIPLE TANK
Oil Tank – automatic oil refill 
The refill can happen through: 
The own customer's tanks DieTronic’s 
tanks
Oil Tank 
Oil filter 
Pressure control 
Heating
Oil Tank – Heating Oil 
Visible oil level helps operator in 
keeping the oil volume controlled 
inside of the tank 
The temperature is controlled 
through a touch panel on the main 
board. 
In-operation refill will avoid any 
machine stopping while the line is 
running.
Oil Tank - re-using oil 
The oil mist is aspirated 
through the suction 
system 
 Passes through 3 
filtering stages
Oil Tank - re-using oil 
1ST stage filter 2nd stage filter 3rd stage filter
Emergency circuit 
Two couple of electrical contacts for two separate emergency 
circuit. 
1 Emergency circuit (shut down all functions of the machine) 
Reset by a RESET push button 
1 2 3 4 5 6 7 8 9 10 11 12 13 14 
A1 
A2 
KL 
23.4 
Y1 Y2 13 23 33 
14 24 34 
SIEMENS 
3TK2821 
EM 
504 
507 
+L 
-L 
23.14 
22.14 
25.1 
25.1 
502 
2.5 2.6 
Dis. N°: 
Data: 
Impianto: 
Disegnato da: 
X1/11A X1/10A 
X1/6C X1/5C 
X1/8C X1/7C 
525 524 
Note: Denominazione: Pag: 
01-02-14 Lissandrello Centralina sicurezza 
Via Cav: Angelo Manzoni 28 Z.I. Maiano 
26866 Sant’Angelo Lodigiano LODI ITALY 
X1/1A 
Converting Technology 
SAG-M-024 CUSKNOZ 
24/33 
KL 
503 
508 
0.08 
9.8 
509 
SF1+ 
SF2+ 
A1 
A2 
Y1 Y2 13 23 33 
14 24 34 
SIEMENS 
3TK2821 
EM1 
X1/2A 
X1/4A 
510 
511 
0.09 
9.9 
516 
41 
42 
41 
42 
517 
R8 
11.11 
518 
R9 
11.11 
519 
R10 
11.12 
1.6 24.3 
1.6 
1.6 
505 
R11 
10.13 
3.4 3.7 3.9 
X1/7A 
X1/8A 
X1/9A 
X1/3A 
506 
3.10 
3.10 
3.12 
EDM+ 
EDM- 
2.5 2.5 
512 
KL 
24.4 
521 520 
24.11 
X1/2C X1/1C 
X1/4C X1/3C 
PB4 
EM1A EM1 
EM2A EM2 
R12 
10.12 
523 522 
Emergency 
button 
Main 
contactor 
OK 
Out reset 
emergency 
R13 
IN reset 
emergency 
9.8 
2 Emergency external protection (shut down all functions of the driven 
conveyor) 
Reset closing a doors of the external protection
Electric board: 
Electrical cabinet 
with all necessary 
component follow 
the 
EN 60204 norm. 
• The voltage of the input-cards 
shall serve as power supply 
for the output-cards. 
• Supplies of PLCs and I/O-Racks 
shall separately feed 
via circuit breakers with 
auxiliary contacts. 
• Power supply 380 Vca three 
phase 6 KW 
• The energy connections for 
electric and pneumatics run 
along the machine side in a 
cable pack.
Software’s adjustable parameters 
 Oil Temperature 
control 
 Nozzle activation 
 Oil quantity 
 Air regulation 
 Project memorization 
 Remote control
Info page 
Manage several oil tanks 
 Hydraulic circuit pressure 
 Oildynamic circuit
Project memorization 
Save up to 120 projects
Software’s adjustable parameters 
Select and setup every single upper 
and lower nozzle 
Pressure setting + 
control 
Temperature setting + 
control
Control different spray boxes 
Height 
adjustment 
Aspiration 
system
Some references (2013) 
Company Place of delivery Delivered plant Year of delivery 
Asservimenti presse Beslag Metall -Sweden 2013 
IMV Presse Italy EPC 2013 
IMV Presse Italy EPC 400 2013 
IMV Presse Italy EPC 800 2013 
IMV Presse Italy EPC 1000 2013 
Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013 
Arcelik Turkey 2013 
Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013 
BSH Spain SAGOMA EJ 2013 
QS group- Electrolux Poland SAGOMA EJ 2013 
Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013 
Bokwang Fatec Korea LCPXEJ 4000 2013 
Vestel Turkey LCPY 2013 
Norda rif. Catra Italy LCP EJ 2013 
Welser Profile Austria LCP EJ N 2013 
PCM Italy LCPEJX 1200 2013 
Norda Italy 2013 
Vestel Turkey LCPY EJ 500 2013 
Schuler Press Germany LCPXEJ NT 2000 2013 
Schuler Press Germany LCPXEJ NT 2000 2013 
Arcelik Turkey LCPXEJ NT 1000 2013 
Arcelik Turkey LCPXEJ NT 1000 2013 
Norda Rif. Catra Italy LCPXEJ 1400 2013 
Bora Poland Poland LCPXEJ 1000 2013
Some references (2014) 
Company Place of delivery Delivered plant Year of delivery 
QS group Italy EPC 400 2014 
QS group Italy EPC 600 2014 
BSH Spain SAGOMA 800 2014 
Cusknoz Russia SAGOMA 4000+Brush cleaner 2014 
PCM Italy LCPXEJ 1600 2014 
Indesit Poland SAGOMA EJ 800 2014 
Schuler Germany LCPXEJ 1600 2014 
QS group Poland EPC 400 2014 
Smeg Italy EPC 1000 2014 
Norda - Benteler Brasil LCPXEJ 1400 2014 
Catra Italy LCP EJ N 2014 
DiGiEmme Italy LCPY EJ 250 2014 
Amika Wronki Poland EPC 800 2014 
Ptechnologies Italy EPC points 2014 
Eurotranciatura- Wandres Italy LCPY EJ 250 2014 
Coiltech Turkey Sagoma light EJ 1400 2014 
Fsegura Hungary Epc 1600 2014 
Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014 
MA Magnetto France SAGOMA 4000 2014
Thank you for your attention 
DieTronic-lubrication system 
Italy 
www.dietronic.eu 
Follow us:
Thank you for your attention 
Visit our web site 
DieTronic S.r.l 
Via Cav. Angelo. Manzoni 28, 
26866 Sant' Angelo Lodigiano(Lodi) Italy 
Tel: +39 0371 210 129 
Email: info@dietronic.eu 
www.dietronic.eu

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Lcpyej coils tool

  • 1. LCPYEJ for Coils and Tools
  • 2. We take care of the environment With our machines we ensure you significant energy and lubricant savings Thanks to the controlled dosing system SIGNIFICANT ADVANTAGE ON ENVIRONMENTAL IMPACT
  • 3. Save Costs effect Sistemi a Contatto Lubrication system also affect post processing procedures ① welding ② compatibility with various materials ③ antirust protection ④ die condition ⑤ parts cleaning ⑥ paint quality ⑦housekeeping ⑧ environmental compliance ⑨ health and safety ⑩ waste treatment
  • 4. Customers’ feedback Before installing the new lubrication system on the the line in 2 months we had 1012’ of downtimes for technical reasons and 7776 pieces of scrap. After installing the new lubrication system we had tecnical downtimes for 308’ and 3038 pieces of scrap. In short: Tecnical downtimes less 30% Scrap less 40%
  • 5. Index  Composition of the machine  Different sizes  Main advantages  Spray box structure  Nozzles: conventional vs. Dietronic manifolds  Modularity  Aspiration system  Tools lubrication  Oil tanks and Recovery system  Emergency circuit breaker  Electric board  Software’ adjustable parameters
  • 7. SAGOMA HFV Technology DT TEMP® CONTROL DT FLUID® CONTROL DT HFV® CONTROL
  • 8. LCPYEJ configurations STRIPS FOR COILS Minimum strips width 50 mm
  • 9. Different widths 100  200  300 400500600
  • 10. Composition: Spay Box Control Unit
  • 11. Spay box structure Each single manifold has a nozzle: 100 mm  2 nozzles 200 mm  4 nozzles 300 mm  6 nozzles 400 mm  8 nozzles 500 mm  10 nozzles 600 mm  12 nozzles
  • 12. Conventional vs Dietronic ® Modular Minimum distance between nozzles 100 mm 100mm Imprecision spray application with more overspray to control Conventional spray system 200mm
  • 13. Conventional vs Dietronic ® Modular Due to the design of DieTronic solution (just 50 mm distance), instead of a conventional spray machine, there is a substantial reduction in spray-oil mist . Very good quality of spray application with minimum overspray to control DieTronic ® Modular Manifold Technology 200mm 50mm
  • 14. Modularity Cabling solution by DieTronic use “bus” system and communications between cards are with just one cable. MODULARITY OLD WAY
  • 15. Aspiration system Due to the minimal distance of the nozzles from the blank and a special design of the vacuum system there is a total absence of spray-oil mist drops depositing on the inside walls dropping onto the passing blank.
  • 16. Aspiration system Aspirator ECO TWO F Equipped with a high efficient filter (FAE) special for the leaving of microdusts, micromists and smokes. The equipment contains drainage for the recovery of recondensed liquid. 1ST STAGE SELF-CLEANING CENTRIFUGALRECONDENSER 2ND STAGE FILTRATION THROUGH A COALESCENCE EFFECT 3RD STAGE ABSOLUTE FILTRATION EQUIPPED WITH: - Absolute Filtration - Tested in compliance with Euro Norms EN 1822 HEPA FILTER up to H13 – Efficient for particles > 0,15 μ FILTRATION EFFICIENCY 99,95% Burn behaviour classified in accordance with norms DIN 53438
  • 18. Spray box Modular boxes positioned on the upper part of the mould From 1 to 4 manifolds
  • 20. Flexible lubrication Iniejction of oil into the tool OR Spray nozzles
  • 22. Oil Tank SINGLE TANK with Control Panel MULTIPLE TANK
  • 23. Oil Tank – automatic oil refill The refill can happen through: The own customer's tanks DieTronic’s tanks
  • 24. Oil Tank Oil filter Pressure control Heating
  • 25. Oil Tank – Heating Oil Visible oil level helps operator in keeping the oil volume controlled inside of the tank The temperature is controlled through a touch panel on the main board. In-operation refill will avoid any machine stopping while the line is running.
  • 26. Oil Tank - re-using oil The oil mist is aspirated through the suction system  Passes through 3 filtering stages
  • 27. Oil Tank - re-using oil 1ST stage filter 2nd stage filter 3rd stage filter
  • 28. Emergency circuit Two couple of electrical contacts for two separate emergency circuit. 1 Emergency circuit (shut down all functions of the machine) Reset by a RESET push button 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A1 A2 KL 23.4 Y1 Y2 13 23 33 14 24 34 SIEMENS 3TK2821 EM 504 507 +L -L 23.14 22.14 25.1 25.1 502 2.5 2.6 Dis. N°: Data: Impianto: Disegnato da: X1/11A X1/10A X1/6C X1/5C X1/8C X1/7C 525 524 Note: Denominazione: Pag: 01-02-14 Lissandrello Centralina sicurezza Via Cav: Angelo Manzoni 28 Z.I. Maiano 26866 Sant’Angelo Lodigiano LODI ITALY X1/1A Converting Technology SAG-M-024 CUSKNOZ 24/33 KL 503 508 0.08 9.8 509 SF1+ SF2+ A1 A2 Y1 Y2 13 23 33 14 24 34 SIEMENS 3TK2821 EM1 X1/2A X1/4A 510 511 0.09 9.9 516 41 42 41 42 517 R8 11.11 518 R9 11.11 519 R10 11.12 1.6 24.3 1.6 1.6 505 R11 10.13 3.4 3.7 3.9 X1/7A X1/8A X1/9A X1/3A 506 3.10 3.10 3.12 EDM+ EDM- 2.5 2.5 512 KL 24.4 521 520 24.11 X1/2C X1/1C X1/4C X1/3C PB4 EM1A EM1 EM2A EM2 R12 10.12 523 522 Emergency button Main contactor OK Out reset emergency R13 IN reset emergency 9.8 2 Emergency external protection (shut down all functions of the driven conveyor) Reset closing a doors of the external protection
  • 29. Electric board: Electrical cabinet with all necessary component follow the EN 60204 norm. • The voltage of the input-cards shall serve as power supply for the output-cards. • Supplies of PLCs and I/O-Racks shall separately feed via circuit breakers with auxiliary contacts. • Power supply 380 Vca three phase 6 KW • The energy connections for electric and pneumatics run along the machine side in a cable pack.
  • 30. Software’s adjustable parameters  Oil Temperature control  Nozzle activation  Oil quantity  Air regulation  Project memorization  Remote control
  • 31. Info page Manage several oil tanks  Hydraulic circuit pressure  Oildynamic circuit
  • 32. Project memorization Save up to 120 projects
  • 33. Software’s adjustable parameters Select and setup every single upper and lower nozzle Pressure setting + control Temperature setting + control
  • 34. Control different spray boxes Height adjustment Aspiration system
  • 35. Some references (2013) Company Place of delivery Delivered plant Year of delivery Asservimenti presse Beslag Metall -Sweden 2013 IMV Presse Italy EPC 2013 IMV Presse Italy EPC 400 2013 IMV Presse Italy EPC 800 2013 IMV Presse Italy EPC 1000 2013 Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013 Arcelik Turkey 2013 Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013 BSH Spain SAGOMA EJ 2013 QS group- Electrolux Poland SAGOMA EJ 2013 Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013 Bokwang Fatec Korea LCPXEJ 4000 2013 Vestel Turkey LCPY 2013 Norda rif. Catra Italy LCP EJ 2013 Welser Profile Austria LCP EJ N 2013 PCM Italy LCPEJX 1200 2013 Norda Italy 2013 Vestel Turkey LCPY EJ 500 2013 Schuler Press Germany LCPXEJ NT 2000 2013 Schuler Press Germany LCPXEJ NT 2000 2013 Arcelik Turkey LCPXEJ NT 1000 2013 Arcelik Turkey LCPXEJ NT 1000 2013 Norda Rif. Catra Italy LCPXEJ 1400 2013 Bora Poland Poland LCPXEJ 1000 2013
  • 36. Some references (2014) Company Place of delivery Delivered plant Year of delivery QS group Italy EPC 400 2014 QS group Italy EPC 600 2014 BSH Spain SAGOMA 800 2014 Cusknoz Russia SAGOMA 4000+Brush cleaner 2014 PCM Italy LCPXEJ 1600 2014 Indesit Poland SAGOMA EJ 800 2014 Schuler Germany LCPXEJ 1600 2014 QS group Poland EPC 400 2014 Smeg Italy EPC 1000 2014 Norda - Benteler Brasil LCPXEJ 1400 2014 Catra Italy LCP EJ N 2014 DiGiEmme Italy LCPY EJ 250 2014 Amika Wronki Poland EPC 800 2014 Ptechnologies Italy EPC points 2014 Eurotranciatura- Wandres Italy LCPY EJ 250 2014 Coiltech Turkey Sagoma light EJ 1400 2014 Fsegura Hungary Epc 1600 2014 Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014 MA Magnetto France SAGOMA 4000 2014
  • 37. Thank you for your attention DieTronic-lubrication system Italy www.dietronic.eu Follow us:
  • 38. Thank you for your attention Visit our web site DieTronic S.r.l Via Cav. Angelo. Manzoni 28, 26866 Sant' Angelo Lodigiano(Lodi) Italy Tel: +39 0371 210 129 Email: info@dietronic.eu www.dietronic.eu