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PREPARED BY:             GUIDED BY:

Lalji V. Vastarpara      Dr. Rajesh Patel

Roll No.: 100            Directors of NRVIBMS

MBA Sem. III             Junagadh

                           .
INDEX



SR.                PARTICULAR              PAGE
NO .                                        NO.

1.     Introduction                         04
2.     Project at a glance                  05
3.     Implementation Schedule              06
4.     Management Setup                     07
5.     Organization Structure               08
6.     Justification of Location            09
7.     Product Detail                       11
8.     Market potential                     12
9.     Raw Materials                        13
10.    Machines                             14
11.    Manufacturing Process                15
12.    Production Capacity Schedule         17
13.    Staff & Labour                       18
14.    Financial Details                    19
15.    Cost of Production                   22
16.    Total Working Capital Requirement    23
17.    Total Project Fund                   24
18.    Sources of Finance                   24
19.    Interest on Capital                  24
20.    Depreciation                         25
21.    Annual Cost of Production            25
22.    Sales Forecast (5 years)             26
23.    Fixed & Variable Cost Schedule       26
24.    Break-Even Analysis                  28
25.    Term Loan Repayment                  30
26.    Cost of Capital                      31
                           2
27.   Return on Investment                    31
28.   Profitability                           32
29.   Projected Operating Statement           33
30    Projected Trading A/c                   35
31.   Projected Profit & Loss A/c             38
32    Projected Balance Sheet                 44
33    Projected Cost Sheet                    47
34    Schedule of Raw Material Consumed       49
35.   Schedule of Finished Goods              50
36.   Schedule for Fixed assets               50
37.   Schedule for Factory Overheads          51
38.   Schedule for Selling & Administration   51
      Overheads
39.   Risk Factors                            52
40.   Name & Add. Of Machinery &              53
      Equipment Supplier
41.   Name & Add. Of Raw Material             54
      Supplier
42.   Disclosure of Significant Accounting    55
      Policies
43.   Conclusion                              56
44.   Future Plans                            57




                          3
INTRODUCTION

        Unemployment is increasing in our country. The large-scale
industries, which do not provide wide employment, because they are
capital intensive. So, the small-scale industries must be developing in
our country because they are labour intensive. So, they can provide more
employment.


     The SSI ensures more equitable distribution of the national income
and they facilitate an effective mobilization of resources of capital &
skill. Small industries are desirable because it is responsible for
dispersal of production units to small towns & villages.




                                    4
PROJECT AT A GLANCE

Name of the Unit                Sav-“E” Paper Bags
Registered Office               Plot No. 228, GIDC,
                                Lodhika,
                                Kalawad Road,
                                Metoda,
                                Rajkot-360 005.
Location of the Unit            Plot No. 228, GIDC,
                                Lodhika,
                                Kalawad Road,
                                Metoda,
                                Rajkot-360 005.
Form of Organization            Partner’s firms
Name of Owner                   Lalji Vastarpara
                                Milan Dudani
                                Dhanraj Gediya
Name of Product                 Sav-E Paper Bags
Size of the Unit                Small Scale
SSI Registration Number         Applied for
Subsidy Registration No         Applied for
Cost of Project                 Rs. 75,00,000
Means of Finance                HDFC Bank
                                Shrinathji Investments
                                Own Capital
Cost of Capital                 9.8%
Return on Investment            16.13%




                    IMPLEMENTATION SCHEDULE
                                5
The major activities in the implementation of the project have been
listed and the average time for implementation is estimated at 8 months.


    No.                    Particulars                     Months
     1.   Scheme Preparation & Approval                       1
     2.   SSI Provisional Registration                       1-2
     3.   Sanction of loan by financial institution           2
     4.   Installation of Machinery                          2-3
     5.   Procurement of Raw material                         1
     6.   Recruitment of technical personnel                  1
          Provision of other facilities like water,
     7.                                                       1
          electricity etc.




                        MANAGEMENT SETUP

                                    6
(Partner’s Background)


Name                                Lalji Vastarpara
Age                                 22 Years
Address                             To: Veraval Ta: jasdan
                                    Dist: Rajkot Pin No.364490
Academic Qualification              MBA (Finance)
Role in the Unit                    Marketing
Financial Contribution              40% of Owned Capital




Name                                Milan Dudani
Age                                 22 Years
Address                             To: Gondal Ta: Gondal
                                    Dist: Rajkot
Academic Qualification              MBA (Marketing)
Role in the Unit                    Marketing
Financial Contribution              30% of Owned Capital




Name                                Dhanraj Gediya
Age                                 22 Years
Address                             To: Chalala Ta: Amareli
                                    Dist: Amareli
Academic Qualification              MBA (Finance)
Role in the Unit                    Marketing
Financial Contribution              30% of Owned Capital




                    ORGANISATION STRUCTURE



                                   7
Owner



Production    Personnel    Marketing    Finance


 Manager      Manager     Salesman     Accountant


Workers      Workers      Workers      Workers




                JUSTIFICATION OF LOCATION
                            8
Location plays an important role in starting industry. Before
starting any industry entrepreneurs have to take a decision about the
location of industry. They have to select that location where all the
facilities must be available. They have to take right decision about the
selection of location because once a location selected it cannot be
changed in the near future. The following should be taken into
consideration.


1. Availability of market: -
     Market plays an important role in the selection of location. Market
     should be near to the industry so; the immediate sale of product is
     possible. It also help in reduction of cost by reducing storing of
     finished good, avoid the cost of transportation etc.
2. Availability of Labour: -
     Without manpower no one can start his or her industry. If you have
     a machine but not manpower you cannot start your industry. So,
     Labour should be available at cheap rate.
3. Availability of transport: -
     It is required for assembling of raw material & distribution of
     finished product. So, all type of transportation facility should be
     available.
4. Availability of power & water: -
     Power & water is pre-requirement of an industry. So, the facility of
     power & water must be sufficiently available.




                                    9
Thus, all the above factors justify the selection of the
 location. So, the selection would definitely contribute to the
 profitability.




                                     Metoda
       METODA                        Highway
       G.I.D.C                                        Mani
                                                      Dwip
                                                      Temple


“SAV – E
Paper bags”


Atul
Marbles
Pvt Ltd.




                                10
PRODUCT DETAILS

P PRODUCT :-
 The people regularly use paper bag now a days. If we go to the
 shopping center & purchase some goods the shopkeeper gives the
 good in the paper bag. The option is also to use a polythine or
 plastic bag but they are harmful to use because we can produce the
 plastic bag but we can not destroyed it.


p PRODUCT’S FEATURS:-
 There are many features of paper bag are as follows.
 .   It is very economical. :-
       Paper bags are very economic in nature. It is cheaply
       available in the market.
 a It is eco-friendly in nature. : -
       It is very easy to produce a paper bags and we can also easily
       destroyed it. So, it is less harmful to nature as compare to
       plastic bags.



 PRODUCT’S USES : -

 Paper bags are common packing material being used by bakers and
 confectioners, grocers, textile and cloth merchant, dry cleaner,
 sweet shopkeeper etc. Due to lower price, paper bags be used even
 by hawkers and vendors on the footpath for packing fruits and
 vegetables etc.


v BRAND NAME:-

                                  11
Brand also plays an important role in marketing. Good brand has
     to face less competition in the increasing market.


                         MARKET POTENTIAL

     The introduction of shopping complexes & consumer stores in the
semi-urban & rural areas are creating additional demand for paper bags,
paper bags manufacturer, therefore, may be taken up as a profitable
manufacturing activity in selected areas.


      Before some time people are using plastic bags. But now a days
people are realize that plastic bags are harmful to the nature. Because
we can produce plastic bags but we cannot destroy it. So, now a day
people are moving toward to use a paper bags rather than plastic bags.
So it is highly demanded and profitable product.




                                    12
RAW MATERIALS

     The raw material is the base for the production. The required raw
material is paper in roll, gum, printing ink, string and misc. chemicals.


     The raw material of this unit is easily obtained from the market
and from the paper mills. The raw materials required in this unit are:


  a Paper in roll
  P Gum
  G Printing ink
  P Misc. chemical
  M String




                                    13
MACHINES


M   Automatic paper bag machine - 3 Nos.

A   Stereo Press - 2 Nos.

S   Stereo Grinder - 2 Nos.

S   Roll Slitter motorized with 2 HP packing machine - 2 Nos.

R   Testing equipment - 1 No.

T   Punching Machine - 1 No.




                                 14
MANUFACTURING PROCESS

          Raw Material (Paper Roll)


      Cutting through Automatic Machine


Stereo pressing with the help of gum & chemical
                   Grinding


             Printing through ink


                       Punching


                   Packing


                   Testing




                      15
MANUFACTURING PROCESS IN DETAIL

     The required raw material is in the form of roll, the cutting of roll
is done through the automatic paper bag machine according to the size,
and then pressing of required size is done through stereo pressing
machine with the help of gum & chemical. Then side grinding of paper
bag is done.    Then the process of printing is done and after that
punching is done and after this string is tied in these holes and at last
they are tested for bursting pressure and packing is done.




                                    16
PRODUCTION CAPACITY SCHEDULE


      Production Capacity              1,06,20,000 Units
No. of Working Days in a month                 25
No. of Working Days in a Year                 300
      No. of Shifts per day                     1
 No. of Working hours per shift                 8
Production Capacity per month           8,85,000 Units




                                  17
STAFF & LABOUR

No.   Staff & Labour                    No.
 1.   Factory Staff
          Skilled                            4
          Unskilled                          6
 2.   Technical Supervisor                    1
 3.   Clerk cum typist                        1
 4.   Accountant                              1
 5.   Peon cum Watchman                       1
 6.   Salesman                                2
 7.   Manager                                 1
 8.   Peon cum watchman                       1




                             18
19
FIXED ASSETS
                                  Land


Particulars      Sq.mts.          Rate(Rs.)          Total Cost
Land               400              1100              4,40,000



                                  Building


Particulars      Sq.mts.       Rate(Rs.)             Total Cost
Building            275            1800               4,95,000



                           Plant & Machinery


Name                         Qty.           Rate     Total Cost
Automatic      Paper   bag    3           5,00,000   15,00,000
machine
Stereo Press                  2           2,50,000    5,00,000
Stereo Grinder                2           3,50,000    7,00,000
Roll Slitter                  1           2,50,000    2,50,000
Testing Equipment             1           80,000       80,000
Punching Machine              1           50,000       50,000




                                     20
Other Assets

       Particulars          Qty.        Rate     Total Cost

Furniture & Fixtures          -     1,50,000      1,50,000
Electrification
Installation Charges          -         75,000    75,000
Computer                      1         40,000    40,000
Telephone                     2         15,000    30,000
Fax machine                   2         15,000    30,000
Boundary wall & Gate          1         35,000    35,000




                           Total Fixed Assets

NO.                 PARTICULAR                    AMOUNT
 1.    Land (400 Sqm @ Rs.1100)                     4,40,000
 2.    Building (275 Sqm @ Rs.1800)                 4,95,000
 3.    Boundary Wall & Gate                           35,000
 4.    Plant & Machinery
            Automatic Paper Bag                     15,00,000
            Stereo Press                             5,00,000
            Stereo Grinder                           7,00,000
            Roll Slitter                             2,50,000
            Testing Equipment                          80,000
            Punching Machine                           50,000
  5.   Furniture & Fixtures                           1,50,000
  6.   Electrification & Installation Charges
                                                        75,000
  7.   Computer, Telephones & Fax Machine             1,00,000
                   Total                             43,65,000
                                   21
COST OF PRODUCTION

                                 Raw Material


                        Rate        Req. per        Req. per
   Particulars                                                      Req. per year
                       Per kg.        day            month
   Paper in roll         10             2,950           73,750            8,85,000
Total (Rs.)                          29,500         7,37,500          88,50,000
        Gum              8                 35              875              10,500
Total (Rs.)                               280            7,000              84,000
   Printing Ink         65                 20              500               6,000
Total (Rs.)                             1,300           32,500            3,90,000
 Misc. Chemical          4                 40            1,000              12,000
Total (Rs.)                               160            4,000              48,000
       String           7                  50            1,250              15,000
Total (Rs.)                               350            8,750            1,05,000
                 Net Total                            7,89,750           94,77,000



                                 Staff & Labour


Particulars                No.      Rate            P.M.            P.A.
Factory Staff
 Skilled                    4              2,000           8,000            96,000
 Unskilled                  6              1,800          10,800          1,29,600
Technical Supervisor
                             1              5,000           5,000           60,000
Salesman                     2              3,000           6,000           72,000
Manager                      1              7,000           7,000           84,000
Clerk cum typist             1              2,500           2,500           30,000
Accountant                   1              3,500           3,500           42,000
Peon cum Watchman
                             1              2,000           2,000            24,000
                   Total                                   44,800          5,37,600


                                       22
Other Expenses & Utilities

Sr.            Particulars                 P.M.             P.A.
1.    Electricity                             17,000          2,04,000
2.    Water Charges                             1,500           18,000
3.    Postage & Telegram                        2,000           24,000
4.    Stationery                                1,200           14,400
5.    Repairs                                   2,000           24,000
6.    Telephone Expense                         1,800           21,600
7.    Transport
       inward                                      2,000       24,000
       outward                                     2,000       24,000
 8.   Packing                                       3,000       36,000
 9.   Miscellaneous Exp.                            2,000       24,000
10.   Audit Fees                                                21,500
11.   Professional Tax                                           1,000
12.   Legal Fees                                                15,500
13.   Insurance                                               1,02,000
14.   Selling Exp.                             16,750         2,01,000
              Total                            51,250         7,55,000



                     COST OF PRODUCTION


Sr.           Particulars                  P.M.              P.A.
1.    Raw Material                           7,89,750         94,77,000
2.    Staff & Labour                           44,800          5,37,600
3.    Other Expenses                           51,250          7,55,000
              Total                          8,85,800       1,07,69,600

          TOTAL WORKING CAPITAL REQUIREMENT


Sr.           Particulars                  P.M.              P.A.
1.    Raw Material                           7,89,750         94,77,000
2.    Staff & Labour                           44,800          5,37,600
3.    Other Expenses                           51,250          7,55,000
              Total                          8,85,800       1,07,69,600

                                   23
TOTAL PROJECT FUND


Sr.                    Particulars              Amount
1.    Fixed Cost                                  43,65,000
2.    Working Capital (2 months)                  16,75,550
                      Total                       60,40,550



                     SOURCES OF FINANCE


Sr.          Particulars                 Rate   Amount
1.    Own Capital (40%)                   8%      30,00,050
2.    Borrowed Capital (60%)
          HDFC
          Shrinathji Investments        12%      22,50,000

                                         10%      22,50,000
                      Total                       75,00,000



                     INTEREST ON CAPITAL


Sr.          Particulars                 Rate   Amount
1.    Own Capital (40%)                   8%      2,40,000
2.    Borrowed Capital (50%)
          HDFC
          Shrinathji Investments        12%       2,70,000

                                         10%       2,25,000
                      Total                        7,35,000




                         DEPRECIATION
                                    24
Sr.               Particulars                Value         Amount
1.    Building (10%)                          4,50,000        49,500
2.    Plant & Machinery (25%)                30,80,000      7,70,000
3.    Other Fixed Assets (15%)                3,10,000        46,500
4.    Computer (40%)                            40,000        16,000
                          Total                             8,82,000




                 ANNUAL COST OF PRODUCTION


Sr.                    Particulars                       Amount
1.    Raw Material                                          94,77,000
2.    Recurring Expenses                                    12,92,600
3.    Depreciation                                           8,82,000
4.    Interest on Investment                                 7,35,000
                        Total                             1,23,86,600




                            Sales Forecast

                                  25
Year    Units/annum      Rate/unit     Amt.(Rs.)
 1     1,04,50,000        1.25       1,30,62,500
 2     1,18,40,000         1.25      1,48,00,000
 3     1,39,50,000         1.25      1,74,37,500
 4     1,42,00,000         1.50      2,13,00,000
 5     1,45,50,000         1.50      2,18,25,000




            Schedule of fixed & variable cost


                                Variable         Fixed
         Particulars              cost            cost
                                Amount          Amount
Depreciation                        -              8,82,000
Int. on capital                     -              7,35,000
Salary                             3,22,560        2,15,000
Other expenses                     4,53,000        3,02,000
Raw Materials                     94,77,000         -
             TOTAL              1,02,52,560      21,34,000




                           26
FIXED COST


                     Particulars            Amount
 Depreciation                               8,82,000
 Interest on capital                        7,35,000
 Salary (40%)                               2,15,040
 Other Expenses (40%)                        3,02,000
                   Total                    21,34,040

                        Fixed cost/unit
=   Total Fixed Cost/Total no. of units
=   21,34,040/1,06,20,000
=   0.20 ps. /unit




                       VARIABLE COST
                     Particulars               Amount
 Raw Materials                                94,77,000
 Salary (60%)                                 3,22,560
 Other Expenses (60%)                          4,53,000
                    Total                    I,02,52,560



                       Variable cost/unit
= Total Variable Cost/ Total no. of units
                               27
= 1,02,52,560/1,06,20,000
      = 0.96ps. /unit


                              Contribution/unit


      = S.P./unit-V.C./unit
      = 1.25-0.96
      = 0.29 ps. /unit




                         BREAK EVEN ANALYSIS

     Break-even point is that point of achieving, where total revenue
and total expenses are equal. It is the point of zero profit. If the sales
exceed BEP the business will earn profit and if it decreases from BEP
the business will incur loss. Thus, BEP may take, as the minimum level
of production and sales and company must attain in order to be
economically viable.


                                 B.E.P. (%)


= {Fixed Cost / (Fixed Cost + Profit)} X 75
= 21,34,040/ (21,34,040 + 12,09,900) X 75
= 47.86%


                                B.E.P. (units)


= Fixed Cost/ (Contribution/unit)
= 21,34,040/0.29
                                      28
= 73,58,759 bags




                                B.E.P. (Rs.)


= B.E.P. x S.P./unit
= 73,58,759 x 1.25
= Rs.91,98,449
                                P. V. Ratio


= Contribution per unit / Sales X 100
= 0.29 / 1.25 X 100
= 23.2%


                           Gross Profit Ratio


= Profit (EBIT) / Sales X 100
= 31,10,100/ 1,28,61,500 X 100
= 4.18%


                            Net Profit Ratio


= Profit after Tax / Sales X 100
= 4,44,770 /1,28,61,500 X 100
= 3.46 %


                           Fixed Assets Ratio


                                     29
= Fixed Assets/ Sales X 100
= 43,65,000/1,28,61,500 X100
= 33.94%




                 LOAN REPAYMENT SCHEDULE
                               HDFC

                              Installmen
 Period   Opening Balance          t      Closing Balance Interest
 1st Year        22,50,000       2,25,000        20,25,000 2,70,000
2nd Year         20,25,000       2,25,000        18,00,000 2,43,000
 3rd Year        18,00,000       2,25,000        15,75,000 2,16,000
 4th Year        15,75,000       2,25,000        13,50,000 1,89,000
 5th Year        13,50,000       2,25,000        11,25,000 1,62,000
 6th Year        11,25,000       2,25,000         9,00,000 1,35,000
 7th Year         9,00,000       2,25,000         6,75,000 1,08,000
 8th Year         6,75,000       2,25,000         4,50,000   81,000
 9th Year         4,50,000       2,25,000         2,25,000   54,000
10thYear          2,25,000       2,25,000                0   27,000



                 SHRINATHJI INVESTMENTS

                              Installmen
 Period   Opening Balance          t      Closing Balance    Interest
 1st Year        22,50,000       1,50,000        21,00,000   2,25,000
2nd Year         21,00,000       1,50,000        19,50,000   2,10,000
 3rd Year        19,50,000       1,50,000        18,00,000   1,95,000
 4th Year        18,00,000       1,50,000        16,50,000   1,80,000
 5th Year        16,50,000       1,50,000        15,00,000   1,65,000
 6th Year        15,00,000       1,50,000        13,50,000   1,50,000
 7th Year        13,50,000       1,50,000        12,00,000   1,35,000
 8th Year        12,00,000       1,50,000        10,50,000   1,20,000
 9th Year        10,50,000       1,50,000         9,00,000   1,05,000
10thYear          9,00,000       1,50,000         7,50,000     90,000
11thYear          7,50,000       1,50,000         6,00,000     75,000
                                     30
12thYear           6,00,000     1,50,000        4,50,000    60,000
13thYear           4,50,000     1,50,000        3,00,000   45,000
14thYear           3,00,000     1,50,000        1,50,000   30,000
15thYear           1,50,000     1,50,000               0   15,000



                              Cost of Capital

Cost of owner’s capital (A) = Int. rate x ownership capital/100
                         = 8 x 30,02,000/100
                         = Rs. 2,40,000


Cost of borrowed capital (B) = Int. rate x borrowed capital (S.I.)/100
                        = 10 x 22,50,000/100
                        = Rs. 2,25,000


Cost of borrowed capital (C) = Int. rate x borrowed capital (bank)/100
                        = 12 x 22, 50,000/100
                        = Rs. 2, 70,000


Total Weighted Cost of Capital
= A+B+C x 100/ Total capital
=2,40,000+2,25,000+2,70,000 x100/
 75,00,000
C.O.C. = 9.8%


                         Return on Investment
= Profit (EBIT)/Total Capital Investment X100
= 12,09,900 / 75,00,000 X 100
= 16.13%
                                    31
PROFITABILITY ANALYSIS


                     Particulars               Amount
Sales                                           1,28,61,500
Less: Cost of Production                        1,61,51,600
E.B.I.T.                                          12,09,900
Less: Interest on Capital                          7,35,000
E.B.T.                                             4,74,900
Less: Tax                                            88,970
Net Profit after tax                               3,85,930




                                   32
PROJECTED OPERATING STATEMENT

                                 1st Year      2nd Year       3rd Year
                                 Amount
       Particulars                 (Rs.)      Amount (Rs.)   Amount (Rs.)

                                 1,28,61,50
      SALES:     [A]                      0   1,45,99,000    1,72,36,500

Cost Of Operation:
Raw Materials                    94,77,000     1,07,40,600    1,26,36,000
Direct Wages to Workers:
       Skilled                      96,000          96,000         96,000

         Unskilled                1,29,600        1,29,600       1,29,600
Direct expenses &
utilities:
         Electricity              2,04,000       2,31,200       2,72,000
         Freight inward             18,000         20,400         24,000
         Water charges              24,000         27,200         32,000
                                 99,48,600    1,12,45,000    1,31,89,600
     Opening stock of
Add: R/M                             -             -              -
     Opening stock of
     F/G                             -            1,97,200       4,24,560
Less Closing stock of
:    R/M                             -             -              -
     Closing stock of
     F/G                          1,97,200        4,24,560      6,68,1608

     Total Cost Of                             1,10,17,64     1,29,46,00
    Operation:   [B]             97,51,400              0              0

GROSS PROFIT:          [A - B]   31,10,100      35,81,360      42,90,500

                                         33
Indirect Expenses:
       Total factory cost    9,03,500     9,06,700     9,11,500
       Total office &
       admn. cost            7,06,500     7,21,200     7,15,000
       Total selling &
       dist. cost            3,33,000     3,67,800     4,20,000

       Total Indirect
         Expenses:          19,43,000   19,95,700    20,46,500

Earning Before Interest &
           Tax
(Gross profit - Total
                            11,67,100
indirect expenses)                       15,85,660    22,44,000

Less
:       Interest
        on
        Borrowed Capital     4,95,000    4,53,000     4,11,000

  Earning Before Tax
   (E.B.I.T - Interest)      6,72,100   11,32,660    18,33,000

Less
:       Tax                  1,58,930     2,86,298     4,96,400

  NET PROFIT AFTER
         TAX:
 (Earning Before Tax -       5,49,170
         Tax)                            8,46,362    13,36,600




                                34
Projected Trading A/c (1st Year)

                                     Amount
            Particulars               (Rs.)        Particulars    Amount (Rs.)

To Purchase
A/c                                  94,77,000 By Sales A/c          1,28,61,500
To
Electricity III                                By Closing stock
Phase A/c                             2,04,000 A/c                      1,97,200
To Freight
Inward A/c                              24,000
To Water
charges A/c                             18,000
To Salary A/
c:
               Skilled    96,0
               Labour   00
               Unskille 1,29,6
               d Labour     00        2,25,600
To Gross Profit                      31,10,100


                                   1,30,58,700                       1,30,58,700




                                         35
Projected Trading A/c (2nd Year)

                                 Amount
          Particulars             (Rs.)        Particulars     Amount (Rs.)


To
opening
stock
                                   1,97,200
To
Purchase
A/c                             1,07,40,600 By Sales A/c        1,45,99,000
To
Electricity
III Phase                                   By Closing stock
A/c                                2,31,200 A/c                    4,24,560
To Freight
Inward A/
c                                   27,200
To Water
charges A/
c                                   20,400
To Salary
A/c:
           Skilled    1,29,6
           Labour         00
           Unskilled
           Labour    96,000       2,25,600
To Gross Profit                  35,81,360


                                1,50,23,560
                                       36                       1,50,23,560
Projected Trading A/c (3rd Year)

                                  Amount                            Amount
          Particulars              (Rs.)          Particulars        (Rs.)

To
opening
stock
                                   4,24,560
To
Purchase                          1,26,36,00
A/c                                        0 By Sales A/c          1,72,36,550
To
Electricity
III Phase
A/c                                2,72,000 By Closing stock A/c     6,68,160
To Freight
Inward A/c                           32,000
To Water
charges A/
c                                    24,000
To Salary
A/c:
           Skilled      1,29,60
           Labour             0
           Unskille
           d Labour      96,000    2,25,600
To Gross Profit                   42,90,550


                                  1,79,04,71                       1,79,04,71
                                           0                                0




                                       37
Projected Profit & Loss A/c (1st Year)
                                 Amount                               Amount
        Particulars              (Rs.)                  Particulars   (Rs.)
                                               To
T                                              gross
o   Salary A/c:                                profit                 31,25,400
    General Mgr        84,000
    Tech.
    Supervisor         60,000
    Accountants        42,000
    Salesman           72,000
    Peon               24,000
    Clerk              30,000     3,12,000
T   Depreciation
o   :
    Building           49,500
    Plant &
    Mach.             7,70,000
    Other fixed
    asset              46,500
    Computers          16,000     8,82,000
T
o   Indirect Exp.:
    Audit Fees          21,500
    Selling Exp.      2,01,000
    Misc. Exp.          24,000
    Freight
    Outward            24,000
    Insurance
    Exp.              1,02,000
    Legal Fees
    Exp.               15,500
    Packing Exp        36,000
    Post &             24,000
                                          38
Courier
    Professional
    Tax                1,000
    Rep. & Other
    exp               24,000
    Statio &
    Print.            14,400
    Telephone
    Bill              21,600    5,09,000
T   Interest on borrowed
o   capital                     4,95,000
T
o   Loan Installment A/c        3,75,000
T
o   Income Tax                  1,07,630

T   NET
O   PROFIT                      4,44,770

                               31,25,400   31,25,400




                                      39
Projected Profit & Loss A/c (2nd Year)
                              Amount                              Amount
         Particulars          (Rs.)                 Particulars   (Rs.)
                                           To
                                           Gros
                                           s
To   Salary A/c:                           profit                 35,81,360
     General Mgr       84,000
     Tech.
     Supervisor        60,000
     Accountants       42,000
     Salesman          72,000
     Peon              24,000
     Clerk             30,000 3,12,000
     Depreciation
To   :
     Building          49,500
     Plant &          7,70,00
     Mach.                  0
     Other fixed
     asset             46,500
     Computers         16,000 8,82,000
To   Indirect Exp.:
     Audit Fees        22,500
                      2,27,80
     Selling Exp.           0
     Misc. Exp.        27,200
     Freight
     Outward           27,200
     Insurance        1,02,00
     Exp.                   0
                                       40
Legal Fees
     Exp.             18,000
     Packing Exp      40,800
     Post &
     Courier          27,200
     Professional
     Tax               1,000
     Rep. & Other
     exp              27,200
     Statio &
     Print.           16,320
     Telephone
     Bill             24,480   5,61,700
     Interest on borrowed
To   capital                   4,53,000
To   Loan Installment A/c      3,75,000
To   Income Tax                2,49,848

T    NET
O    PROFIT                    7,47,812

                               35,81,36
                                      0    35,81,360




                                      41
Projected Profit & Loss A/c (3rd Year)
                              Amount                              Amount
         Particulars          (Rs.)                 Particulars   (Rs.)
                                           To
                                           Gros
                                           s
To   Salary A/c:                           profit                 35,81,360
     General Mgr      84,000
     Tech.
     Supervisor       60,000
     Accountants      42,000
     Salesman         72,000
     Peon             24,000
     Clerk            30,000 3,12,000
     Depreciation
To   :
     Building         49,500
     Plant &         7,70,00
     Mach.                 0
     Other fixed
     asset            46,500
     Computers        12,000 8,74,000
To   Indirect Exp.:
     Audit Fees       23,500
                     2,68,00
     Selling Exp.          0
     Misc. Exp.       32,000
                                       42
Freight
     Outward           32,000
     Insurance        1,02,00
     Exp.                   0
     Legal Fees
     Exp.              20,000
     Packing Exp       48,000
     Post &
     Courier           32,000
     Professional
     Tax                1,000
     Rep. & Other
     exp               32,000
     Statio &
     Print.            19,200
     Telephone
     Bill              28,800   6,38,500
     Interest on borrowed
To   capital                    4,11,000
To   Loan Installment A/c       3,75,000
To   Income Tax                 4,50,515

T    NET                        12,29,53
O    PROFIT                            5

                                42,90,55
                                       0    42,90,550




                                       43
44
Projected BALANCE SHEET (1st Year)
                                 Amount                                   Amount
           Liabilities           (Rs.)            Assets                  (Rs.)

Capital                                       FIXED
Accounts:                                     ASSETS:
                              30,00,00
Ekta Ghodasara                       0        Land            4,40,000     4,40,000


                                              Building        4,95,000     4,45,500
                                                                 - dep.
                                                                49,500

Secured Loans:                                Plant & Machinery:
H.D.F.C Bank                  20,25,00                       30,80,00
Loan                                 0        Total                 0
                                              - dep.         7,70,000     23,10,000

                                              Furniture & Fixture:         1,27,500
Unsecured
Loans:                                        Computers:                     24,000
 Shrinathji                  21,00,00
invest.                      0                Other Fixed Assets:

                                              Total           2,10,000
Accounts
Payable                       1,75,000        -dep.            31,500      1,78,500


Net Profit                    4,44,770        Accounts Receivables:       20,76,730
                                              Bank
                                              Balance:
                                              H.D.F.C
                                              Bank A/c                    13,59,450
                                              Cash - in -
                                              hand:
                                              Cash Balance                 6,09,890

                                              Stock - in -
                                              hand:
                                              Closing
                                              Stock                        1,97,200
                                         45

                              77,44,77
                                     0                                    77,44,770
Projected BALANCE SHEET (2nd Year)
      Liabilities     Amount (Rs.)               Assets                Amount (Rs.)

Capital Accounts:                    FIXED ASSETS:
Ekta Ghodasara           30,00,000   Land                   4,40,000       4,40,000


                                     Building               4,45,500       3,96,000
                                        - dep.                49,500

Secured Loans:                       Plant & Machinery:
                                                            23,10,00
H.D.F.C Bank Loan        17,75,000   Total                         0
                                     - dep.                 7,70,000      15,40,000

                                     Furniture & Fixture:                  1,05,000
Unsecured Loans:
Shrinathji invest.    19,50,000      Other Fixed Assets:

                                     Total                  1,44,500
Accounts Payable          2,50,000   -dep.                    31,500       1,13,000



                                     Computer:                               12,000


Net Profit             7,47,812      Accounts Receivables:             20,50,000
                                     Bank Balance:
                                     H.D.F.C Bank A/c                     14,42,250
                                     Cash - in - hand:
                                     Cash Balance                         12,00,002

                                     Stock - in - hand:
                                     Closing Stock                         4,24,560

                        77,22,812                                        77,22,812




                                     46
Projected BALANCE SHEET (3rd Year)

                                   Amount                                              Amount
             Liabilities           (Rs.)                          Assets               (Rs.)

                                                     FIXED
Capital Accounts:                                    ASSETS:
Ekta Ghodasara                       30,00,000       Land                   4,40,000     4,40,000


                                                     Building               3,96,000     3,46,500
                                                         - dep.               49,500

Secured Loans:                                       Plant & Machinery:
H.D.F.C Bank Loan                    15,50,000       Total              15,40,000
                                                     - dep.              7,70,000        7,70,000

                                                     Furniture & Fixture:                  82,500

Unsecured Loans:                                     Computers:                            -

Shrinathji invest.                 18,00,000         Other Fixed Assets:

                                                     Total                  1,13,000
Accounts Payable                      3,10,000       -dep.                    31,500       81,500


Net Profit                          12,29,535        Accounts Receivables:             21,50,250
                                                     Bank Balance:
                                                     H.D.F.C Bank
                                                     A/c                                18,10,125
                                                     Cash - in - hand:
                                                     Cash Balance                       15,40,500

                                                     Stock - in -
                                                     hand:
                                                     Closing Stock                       6,68,160


                                    78,89,535                                           78,89,535




                                                47
PROJECTED COST SHEET

                                   1st Year      2nd Year        3rd Year
         Particulars             Amount (Rs.)   Amount (Rs.)    Amount (Rs.)

Raw Materials Consumed:
      Purchases                     94,77,000     1,07,40,000     1,26,36,000
Add:  Opening Stock                   -
      Direct Wages to
Add:  Workers:
      Skilled                        1,29,600        1,29,600        1,29,600
      Unskilled                        96,000          96,000          96,000
Add:  Direct expenses:
      Electricity (III Phase)        2,04,000        2,31,200        2,72,000
      Freight inward                   24,000          27,200          32,000
      Water charges                    18,000          20,400          24,000

    PRIME COST:        [A]          99,48,600    1,12,45,000      1,31,89,600

Salary to tech. supervisor             60,000         60,000           60,000
Repairs                                24,000         27,200           32,000
Depreciation:
        Building                       49,500          49,500          49,500
        Plant & Machinery            7,70,000        7,70,000        7,70,000

  FACTORY COST:         [B]          9,03,500 9,06,700          9,11,500

Salary to Office Staff:
        General Manager                84,000          84,000          84,000
        Accountants                    42,000          42,000          42,000
        Peon                           24,000          24,000          24,000
        Clerk                          30,000          30,000          30,000
Audit fees expenses                    21,500          22,500          23,500
Insurance expenses                   1,02,000        1,02,000        1,02,000


Legal fees expenses                    15,500         18,000           20,000
Postage & Courier expenses             24,000         27,200           32,000
Professional tax                        1,000          1,000            1,000
Misc. Expenses                         24,000         27,200           32,000

Stationary & printing
expenses                               14,400         16,320           19,200
Telephone bill expenses                21,600         24,480           28,800
Depreciation:
         Computer                      16,000          16,000          12,000
         Other fixed assets            46,500          46,500          46,500
Interest on own capital              2,40,000        2,40,000        2,40,000
                                       48
OFFICE & ADMN. COST:
           [C]                       7,06,500            7,21,200          7,33,000




  COST OF PRODUCTION:
      [A] + [B] + [C]                1,15,58,600      1,28,72,900      1,48,34,100

Add:      Opening Stock of F/G         -                    1,97,200         4,24,560
Less:     Closing Stock of F/G          1,97,200            4,24,560         6,68,160
   COST OF GOODS SOLD:               1,13,61,400         1,26,45,540      1,45,90,500
Add:
Salary to salesman                           72,000          72,000           72,000
Selling expenses                           2,01,000        2,27,800          2,68,000
Packing expenses                             36,000          40,800           48,000
Freight outward                              24,000          27,200            32,000

SELLING & DISTRIBUTUON
         COST:                             3,33,000        3,67,800          4,20,000
     COST OF SALES:
   (COGS + S&D COST)                 1,16,94,400      1,32,40,700      1,50,10,500


             SALES
                                     1,28,61,500 1,45,99,000           1,72,36,500


            PROFIT
                                   11,67,100          13,58,300        22,26,000




                        Schedule of Raw material consumed
                                           49
Year 1                           Year 2
     Particulars        Quantit
                          y       Amount            Quantity            Amount         Amount
PAPER IN ROLL
      Opening Balance      -           -               -                  -                -
Add: Purchase during
the year                8,85,000   88,50,000        10,03,000       1,00,30,000         1,18,00,000
Less: Closing Stock         -          -               -                 -                 -
GUM
      Opening Balance      -           -               -                  -                -
Add: Purchase during
the year                 10,500      84,000            11,900             95,200           1,12,000
Less: Closing Stock        -          -                -                  -                -
PRINTING INK
      Opening Balance      -           -               -                  -                -
Add: Purchase during
the year                  6,000     3,90,000               6,800         4,42,000          5,20,000
Less: Closing Stock        -           -               -                   -               -
MISC. CHEMICAL
      Opening Balance      -           -               -                  -                -
Add: Purchase during
the year                 12,000      48,000            13,600             54,400               64,000
Less: Closing Stock        -          -                -                  -                -
STRING
      Opening Balance      -           -               -                  -                -
Add: Purchase during
the year                 15,000     1,05,000           17,000            1,19,000          1,40,000
Less: Closing Stock        -           -               -                   -               -
TOTAL R.M.
CONSUMED                           94,77,000                       1,07,40,600      1,26,36,000




                               Schedule of finished goods
                                               50
Year 1                        Year 2
    Particulars
                      Quantity    Amount          Quantity      Amount

      Opening
Balance                   -              -          1,70,000          1,97,200
Add: Goods            1,06,20,00     1,32,75,00   1,20,36,00
manufactured                   0              0            0     1,50,45,000
Less: Sales during    1,04,50,00     1,30,62,50   1,18,40,00
the year                       0              0            0     1,48,00,000

  Closing Stock
     (Units):               1,70,000                       3,66,000



                            Schedule of fixed assets
                                                                          Net
                            Gross Block                Depreciation       Block
                        Opening
     Particulars                                   Total
                       =+++++++                                During      Written
                                     Total        Accumul
                          +++                                    the       Down
                                                    ated
                        Addition                                Year       Value

Building                 4,95,000      4,95,000      49,500      49,500 4,45,000
Boundry wall & gate        35,000        35,000       5,250       5,250    29,750
Plant & Machinery       30,80,000     30,80,000    7,70,000    7,70,000 23,10,000
Electricity inst. &
fittings                    75,000       75,000      11,250      11,250      63,750
Furniture                 1,50,000     1,50,000      22,500      22,500    1,27,500
Computers                   40,000       40,000      16,000      16,000      24,000
Telephone & Fax
Machines                  1,00,000     1,00,000      15,000      15,000      51,000

        Total:          39,75,000     39,75,000    8,82,000    8,82,000 30,51,500




                        Schedule of factory Overheads

                                         51
YEAR 1 YEAR 2 YEAR 3
         Particulars
                            Amount Amount Amount

   Salary to technical
   supervisor                 60,000      60,000   60,000
   Repairs                    24,000      27,200   32,000
   Dep:
   Building                    49,500  49,500   49,500
                              7,70,00 7,70,00
   Plant & Machinery                0       0 7,70,000
           Total             9,03,50 9,06,70 9,11,50
                                0       0        0
                                                            Schedule
                     of selling overheads

                                   YEAR 1      YEAR 2    YEAR 3
        Particulars
                                   Amount      Amount    Amount

Salary to salesman                    72,000      72,000   72,000
Freight outward                       24,000      27,200   32,000
Selling expenses                    2,01,000    2,27,800 2,68,000
Packing expenses                      36,000      40,800   48,000
                                                         4,20,00
           Total                   3,33,000    3,67,800     0




                              52
RISK FACTORS

R As the product is new the main risk is that whether market will
  readily accept the product or not. It will prove success if it
  properly marketed.


p Another risk is that if any new material comes into market other
  than paper, then it will be hard to maintain the market.




                               53
NAME & ADDRESS OF MACHINERY & EQUIPMENT SUPPLIERS

1. M/S Industrial paper M/C (P) Ltd.
  A-32, phase-1, Naraina Indl. Area,
  New Delhi.


2. M/S Sandhu Mechanical Engg. Work,
  Industrial Area-A, Plot No. – 32,
  Ludhiana.


3. M/S Indo Europe Trading Co.,
  1980, Chandni Chowk, Delhi-6.


4. M/S Irupal Industrial (Regd.),
  728, Industrial Area-B, Ludhiana.


5. M/S. Kohli Industries, 29,
  Sona Udyog Indl. Estate,
  Parsi panchyat Road,
  Anderi(E), Mumbai-68.



                                      54
NAME & ADDRESS OF RAW MATERIAL SUPPIERS

1. M/S Punalur Paper Mills,
  Punalur, Kerala.


2. M/S Star Paper Mills Ltd.
  Saharanpur (UP).


3. M/S Rohtas Industries Ltd.
  Dalminagar (Bihar).


4. M/S paper & pulp conversion Ltd.
  376, Shukrawar peth, Bihar.


5. M/S Ballarpur paper Mills Ltd.,
  Ballupur. Dist. Chanda,
  Maharastra.


6. M/S. Sirpur paper mills Ltd.,
  Sirpur, Kaghaznagar (AP).

                                     55
DISCLODURE OF A/cing POLICIES

D   Depreciation is calculated on straight line methods.

    Salary is given within 1 s t week of every month.

    Raw material is purchased once in two months.
    Stock is calculated at cost or market price whichever is
    low.
    Interest on ownership capital is used for costing
    purpose and is reinvested in business again every year.




                                   56
CONCLUSION




     In the product project report on Sav-“E” paper bags I have
discussed all financial data and other relevant information


      The market of Sav-“E” paper bags is expanding; demand for the
product is increasing day by day. The return on this business is also
satisfactory.


    At last it can be said that future of this product is very bright.


     With the expectation of high profitability it is assumed that it
would be the perfect product to be manufactured in today’s environment.
AFTER ALL IT’S AN ENVIRONMENTAL FRIENDLY PRODUCT!!!
Its Sav-“E” paper bags.




                                     57
Future Plans


F To use totally eco-friendly papers, which are made out of baggage and
    not tree.

n To    make the product popular in every place of Gujarat and gradually

    cover all near by states.

c   To make the firm a medium scale industry and then a large scale.


T If possible I would export my product, as they are highly in demand in
    foreign countries.


     Lets hope for the best and work hard to make all future plans come
                                  true!!!




                                     58
59
60

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Paper bag business proposal eco friendly

  • 1. My business plan On PREPARED BY: GUIDED BY: Lalji V. Vastarpara Dr. Rajesh Patel Roll No.: 100 Directors of NRVIBMS MBA Sem. III Junagadh .
  • 2. INDEX SR. PARTICULAR PAGE NO . NO. 1. Introduction 04 2. Project at a glance 05 3. Implementation Schedule 06 4. Management Setup 07 5. Organization Structure 08 6. Justification of Location 09 7. Product Detail 11 8. Market potential 12 9. Raw Materials 13 10. Machines 14 11. Manufacturing Process 15 12. Production Capacity Schedule 17 13. Staff & Labour 18 14. Financial Details 19 15. Cost of Production 22 16. Total Working Capital Requirement 23 17. Total Project Fund 24 18. Sources of Finance 24 19. Interest on Capital 24 20. Depreciation 25 21. Annual Cost of Production 25 22. Sales Forecast (5 years) 26 23. Fixed & Variable Cost Schedule 26 24. Break-Even Analysis 28 25. Term Loan Repayment 30 26. Cost of Capital 31 2
  • 3. 27. Return on Investment 31 28. Profitability 32 29. Projected Operating Statement 33 30 Projected Trading A/c 35 31. Projected Profit & Loss A/c 38 32 Projected Balance Sheet 44 33 Projected Cost Sheet 47 34 Schedule of Raw Material Consumed 49 35. Schedule of Finished Goods 50 36. Schedule for Fixed assets 50 37. Schedule for Factory Overheads 51 38. Schedule for Selling & Administration 51 Overheads 39. Risk Factors 52 40. Name & Add. Of Machinery & 53 Equipment Supplier 41. Name & Add. Of Raw Material 54 Supplier 42. Disclosure of Significant Accounting 55 Policies 43. Conclusion 56 44. Future Plans 57 3
  • 4. INTRODUCTION Unemployment is increasing in our country. The large-scale industries, which do not provide wide employment, because they are capital intensive. So, the small-scale industries must be developing in our country because they are labour intensive. So, they can provide more employment. The SSI ensures more equitable distribution of the national income and they facilitate an effective mobilization of resources of capital & skill. Small industries are desirable because it is responsible for dispersal of production units to small towns & villages. 4
  • 5. PROJECT AT A GLANCE Name of the Unit Sav-“E” Paper Bags Registered Office Plot No. 228, GIDC, Lodhika, Kalawad Road, Metoda, Rajkot-360 005. Location of the Unit Plot No. 228, GIDC, Lodhika, Kalawad Road, Metoda, Rajkot-360 005. Form of Organization Partner’s firms Name of Owner Lalji Vastarpara Milan Dudani Dhanraj Gediya Name of Product Sav-E Paper Bags Size of the Unit Small Scale SSI Registration Number Applied for Subsidy Registration No Applied for Cost of Project Rs. 75,00,000 Means of Finance HDFC Bank Shrinathji Investments Own Capital Cost of Capital 9.8% Return on Investment 16.13% IMPLEMENTATION SCHEDULE 5
  • 6. The major activities in the implementation of the project have been listed and the average time for implementation is estimated at 8 months. No. Particulars Months 1. Scheme Preparation & Approval 1 2. SSI Provisional Registration 1-2 3. Sanction of loan by financial institution 2 4. Installation of Machinery 2-3 5. Procurement of Raw material 1 6. Recruitment of technical personnel 1 Provision of other facilities like water, 7. 1 electricity etc. MANAGEMENT SETUP 6
  • 7. (Partner’s Background) Name Lalji Vastarpara Age 22 Years Address To: Veraval Ta: jasdan Dist: Rajkot Pin No.364490 Academic Qualification MBA (Finance) Role in the Unit Marketing Financial Contribution 40% of Owned Capital Name Milan Dudani Age 22 Years Address To: Gondal Ta: Gondal Dist: Rajkot Academic Qualification MBA (Marketing) Role in the Unit Marketing Financial Contribution 30% of Owned Capital Name Dhanraj Gediya Age 22 Years Address To: Chalala Ta: Amareli Dist: Amareli Academic Qualification MBA (Finance) Role in the Unit Marketing Financial Contribution 30% of Owned Capital ORGANISATION STRUCTURE 7
  • 8. Owner Production Personnel Marketing Finance Manager Manager Salesman Accountant Workers Workers Workers Workers JUSTIFICATION OF LOCATION 8
  • 9. Location plays an important role in starting industry. Before starting any industry entrepreneurs have to take a decision about the location of industry. They have to select that location where all the facilities must be available. They have to take right decision about the selection of location because once a location selected it cannot be changed in the near future. The following should be taken into consideration. 1. Availability of market: - Market plays an important role in the selection of location. Market should be near to the industry so; the immediate sale of product is possible. It also help in reduction of cost by reducing storing of finished good, avoid the cost of transportation etc. 2. Availability of Labour: - Without manpower no one can start his or her industry. If you have a machine but not manpower you cannot start your industry. So, Labour should be available at cheap rate. 3. Availability of transport: - It is required for assembling of raw material & distribution of finished product. So, all type of transportation facility should be available. 4. Availability of power & water: - Power & water is pre-requirement of an industry. So, the facility of power & water must be sufficiently available. 9
  • 10. Thus, all the above factors justify the selection of the location. So, the selection would definitely contribute to the profitability. Metoda METODA Highway G.I.D.C Mani Dwip Temple “SAV – E Paper bags” Atul Marbles Pvt Ltd. 10
  • 11. PRODUCT DETAILS P PRODUCT :- The people regularly use paper bag now a days. If we go to the shopping center & purchase some goods the shopkeeper gives the good in the paper bag. The option is also to use a polythine or plastic bag but they are harmful to use because we can produce the plastic bag but we can not destroyed it. p PRODUCT’S FEATURS:- There are many features of paper bag are as follows. . It is very economical. :- Paper bags are very economic in nature. It is cheaply available in the market. a It is eco-friendly in nature. : - It is very easy to produce a paper bags and we can also easily destroyed it. So, it is less harmful to nature as compare to plastic bags. PRODUCT’S USES : - Paper bags are common packing material being used by bakers and confectioners, grocers, textile and cloth merchant, dry cleaner, sweet shopkeeper etc. Due to lower price, paper bags be used even by hawkers and vendors on the footpath for packing fruits and vegetables etc. v BRAND NAME:- 11
  • 12. Brand also plays an important role in marketing. Good brand has to face less competition in the increasing market. MARKET POTENTIAL The introduction of shopping complexes & consumer stores in the semi-urban & rural areas are creating additional demand for paper bags, paper bags manufacturer, therefore, may be taken up as a profitable manufacturing activity in selected areas. Before some time people are using plastic bags. But now a days people are realize that plastic bags are harmful to the nature. Because we can produce plastic bags but we cannot destroy it. So, now a day people are moving toward to use a paper bags rather than plastic bags. So it is highly demanded and profitable product. 12
  • 13. RAW MATERIALS The raw material is the base for the production. The required raw material is paper in roll, gum, printing ink, string and misc. chemicals. The raw material of this unit is easily obtained from the market and from the paper mills. The raw materials required in this unit are: a Paper in roll P Gum G Printing ink P Misc. chemical M String 13
  • 14. MACHINES M Automatic paper bag machine - 3 Nos. A Stereo Press - 2 Nos. S Stereo Grinder - 2 Nos. S Roll Slitter motorized with 2 HP packing machine - 2 Nos. R Testing equipment - 1 No. T Punching Machine - 1 No. 14
  • 15. MANUFACTURING PROCESS Raw Material (Paper Roll) Cutting through Automatic Machine Stereo pressing with the help of gum & chemical Grinding Printing through ink Punching Packing Testing 15
  • 16. MANUFACTURING PROCESS IN DETAIL The required raw material is in the form of roll, the cutting of roll is done through the automatic paper bag machine according to the size, and then pressing of required size is done through stereo pressing machine with the help of gum & chemical. Then side grinding of paper bag is done. Then the process of printing is done and after that punching is done and after this string is tied in these holes and at last they are tested for bursting pressure and packing is done. 16
  • 17. PRODUCTION CAPACITY SCHEDULE Production Capacity 1,06,20,000 Units No. of Working Days in a month 25 No. of Working Days in a Year 300 No. of Shifts per day 1 No. of Working hours per shift 8 Production Capacity per month 8,85,000 Units 17
  • 18. STAFF & LABOUR No. Staff & Labour No. 1. Factory Staff  Skilled 4  Unskilled 6 2. Technical Supervisor 1 3. Clerk cum typist 1 4. Accountant 1 5. Peon cum Watchman 1 6. Salesman 2 7. Manager 1 8. Peon cum watchman 1 18
  • 19. 19
  • 20. FIXED ASSETS Land Particulars Sq.mts. Rate(Rs.) Total Cost Land 400 1100 4,40,000 Building Particulars Sq.mts. Rate(Rs.) Total Cost Building 275 1800 4,95,000 Plant & Machinery Name Qty. Rate Total Cost Automatic Paper bag 3 5,00,000 15,00,000 machine Stereo Press 2 2,50,000 5,00,000 Stereo Grinder 2 3,50,000 7,00,000 Roll Slitter 1 2,50,000 2,50,000 Testing Equipment 1 80,000 80,000 Punching Machine 1 50,000 50,000 20
  • 21. Other Assets Particulars Qty. Rate Total Cost Furniture & Fixtures - 1,50,000 1,50,000 Electrification Installation Charges - 75,000 75,000 Computer 1 40,000 40,000 Telephone 2 15,000 30,000 Fax machine 2 15,000 30,000 Boundary wall & Gate 1 35,000 35,000 Total Fixed Assets NO. PARTICULAR AMOUNT 1. Land (400 Sqm @ Rs.1100) 4,40,000 2. Building (275 Sqm @ Rs.1800) 4,95,000 3. Boundary Wall & Gate 35,000 4. Plant & Machinery  Automatic Paper Bag 15,00,000  Stereo Press 5,00,000  Stereo Grinder 7,00,000  Roll Slitter 2,50,000  Testing Equipment 80,000  Punching Machine 50,000 5. Furniture & Fixtures 1,50,000 6. Electrification & Installation Charges 75,000 7. Computer, Telephones & Fax Machine 1,00,000 Total 43,65,000 21
  • 22. COST OF PRODUCTION Raw Material Rate Req. per Req. per Particulars Req. per year Per kg. day month Paper in roll 10 2,950 73,750 8,85,000 Total (Rs.) 29,500 7,37,500 88,50,000 Gum 8 35 875 10,500 Total (Rs.) 280 7,000 84,000 Printing Ink 65 20 500 6,000 Total (Rs.) 1,300 32,500 3,90,000 Misc. Chemical 4 40 1,000 12,000 Total (Rs.) 160 4,000 48,000 String 7 50 1,250 15,000 Total (Rs.) 350 8,750 1,05,000 Net Total 7,89,750 94,77,000 Staff & Labour Particulars No. Rate P.M. P.A. Factory Staff  Skilled 4 2,000 8,000 96,000  Unskilled 6 1,800 10,800 1,29,600 Technical Supervisor 1 5,000 5,000 60,000 Salesman 2 3,000 6,000 72,000 Manager 1 7,000 7,000 84,000 Clerk cum typist 1 2,500 2,500 30,000 Accountant 1 3,500 3,500 42,000 Peon cum Watchman 1 2,000 2,000 24,000 Total 44,800 5,37,600 22
  • 23. Other Expenses & Utilities Sr. Particulars P.M. P.A. 1. Electricity 17,000 2,04,000 2. Water Charges 1,500 18,000 3. Postage & Telegram 2,000 24,000 4. Stationery 1,200 14,400 5. Repairs 2,000 24,000 6. Telephone Expense 1,800 21,600 7. Transport  inward 2,000 24,000  outward 2,000 24,000 8. Packing 3,000 36,000 9. Miscellaneous Exp. 2,000 24,000 10. Audit Fees 21,500 11. Professional Tax 1,000 12. Legal Fees 15,500 13. Insurance 1,02,000 14. Selling Exp. 16,750 2,01,000 Total 51,250 7,55,000 COST OF PRODUCTION Sr. Particulars P.M. P.A. 1. Raw Material 7,89,750 94,77,000 2. Staff & Labour 44,800 5,37,600 3. Other Expenses 51,250 7,55,000 Total 8,85,800 1,07,69,600 TOTAL WORKING CAPITAL REQUIREMENT Sr. Particulars P.M. P.A. 1. Raw Material 7,89,750 94,77,000 2. Staff & Labour 44,800 5,37,600 3. Other Expenses 51,250 7,55,000 Total 8,85,800 1,07,69,600 23
  • 24. TOTAL PROJECT FUND Sr. Particulars Amount 1. Fixed Cost 43,65,000 2. Working Capital (2 months) 16,75,550 Total 60,40,550 SOURCES OF FINANCE Sr. Particulars Rate Amount 1. Own Capital (40%) 8% 30,00,050 2. Borrowed Capital (60%)  HDFC  Shrinathji Investments 12% 22,50,000 10% 22,50,000 Total 75,00,000 INTEREST ON CAPITAL Sr. Particulars Rate Amount 1. Own Capital (40%) 8% 2,40,000 2. Borrowed Capital (50%)  HDFC  Shrinathji Investments 12% 2,70,000 10% 2,25,000 Total 7,35,000 DEPRECIATION 24
  • 25. Sr. Particulars Value Amount 1. Building (10%) 4,50,000 49,500 2. Plant & Machinery (25%) 30,80,000 7,70,000 3. Other Fixed Assets (15%) 3,10,000 46,500 4. Computer (40%) 40,000 16,000 Total 8,82,000 ANNUAL COST OF PRODUCTION Sr. Particulars Amount 1. Raw Material 94,77,000 2. Recurring Expenses 12,92,600 3. Depreciation 8,82,000 4. Interest on Investment 7,35,000 Total 1,23,86,600 Sales Forecast 25
  • 26. Year Units/annum Rate/unit Amt.(Rs.) 1 1,04,50,000 1.25 1,30,62,500 2 1,18,40,000 1.25 1,48,00,000 3 1,39,50,000 1.25 1,74,37,500 4 1,42,00,000 1.50 2,13,00,000 5 1,45,50,000 1.50 2,18,25,000 Schedule of fixed & variable cost Variable Fixed Particulars cost cost Amount Amount Depreciation - 8,82,000 Int. on capital - 7,35,000 Salary 3,22,560 2,15,000 Other expenses 4,53,000 3,02,000 Raw Materials 94,77,000 - TOTAL 1,02,52,560 21,34,000 26
  • 27. FIXED COST Particulars Amount Depreciation 8,82,000 Interest on capital 7,35,000 Salary (40%) 2,15,040 Other Expenses (40%) 3,02,000 Total 21,34,040 Fixed cost/unit = Total Fixed Cost/Total no. of units = 21,34,040/1,06,20,000 = 0.20 ps. /unit VARIABLE COST Particulars Amount Raw Materials 94,77,000 Salary (60%) 3,22,560 Other Expenses (60%) 4,53,000 Total I,02,52,560 Variable cost/unit = Total Variable Cost/ Total no. of units 27
  • 28. = 1,02,52,560/1,06,20,000 = 0.96ps. /unit Contribution/unit = S.P./unit-V.C./unit = 1.25-0.96 = 0.29 ps. /unit BREAK EVEN ANALYSIS Break-even point is that point of achieving, where total revenue and total expenses are equal. It is the point of zero profit. If the sales exceed BEP the business will earn profit and if it decreases from BEP the business will incur loss. Thus, BEP may take, as the minimum level of production and sales and company must attain in order to be economically viable. B.E.P. (%) = {Fixed Cost / (Fixed Cost + Profit)} X 75 = 21,34,040/ (21,34,040 + 12,09,900) X 75 = 47.86% B.E.P. (units) = Fixed Cost/ (Contribution/unit) = 21,34,040/0.29 28
  • 29. = 73,58,759 bags B.E.P. (Rs.) = B.E.P. x S.P./unit = 73,58,759 x 1.25 = Rs.91,98,449 P. V. Ratio = Contribution per unit / Sales X 100 = 0.29 / 1.25 X 100 = 23.2% Gross Profit Ratio = Profit (EBIT) / Sales X 100 = 31,10,100/ 1,28,61,500 X 100 = 4.18% Net Profit Ratio = Profit after Tax / Sales X 100 = 4,44,770 /1,28,61,500 X 100 = 3.46 % Fixed Assets Ratio 29
  • 30. = Fixed Assets/ Sales X 100 = 43,65,000/1,28,61,500 X100 = 33.94% LOAN REPAYMENT SCHEDULE HDFC Installmen Period Opening Balance t Closing Balance Interest 1st Year 22,50,000 2,25,000 20,25,000 2,70,000 2nd Year 20,25,000 2,25,000 18,00,000 2,43,000 3rd Year 18,00,000 2,25,000 15,75,000 2,16,000 4th Year 15,75,000 2,25,000 13,50,000 1,89,000 5th Year 13,50,000 2,25,000 11,25,000 1,62,000 6th Year 11,25,000 2,25,000 9,00,000 1,35,000 7th Year 9,00,000 2,25,000 6,75,000 1,08,000 8th Year 6,75,000 2,25,000 4,50,000 81,000 9th Year 4,50,000 2,25,000 2,25,000 54,000 10thYear 2,25,000 2,25,000 0 27,000 SHRINATHJI INVESTMENTS Installmen Period Opening Balance t Closing Balance Interest 1st Year 22,50,000 1,50,000 21,00,000 2,25,000 2nd Year 21,00,000 1,50,000 19,50,000 2,10,000 3rd Year 19,50,000 1,50,000 18,00,000 1,95,000 4th Year 18,00,000 1,50,000 16,50,000 1,80,000 5th Year 16,50,000 1,50,000 15,00,000 1,65,000 6th Year 15,00,000 1,50,000 13,50,000 1,50,000 7th Year 13,50,000 1,50,000 12,00,000 1,35,000 8th Year 12,00,000 1,50,000 10,50,000 1,20,000 9th Year 10,50,000 1,50,000 9,00,000 1,05,000 10thYear 9,00,000 1,50,000 7,50,000 90,000 11thYear 7,50,000 1,50,000 6,00,000 75,000 30
  • 31. 12thYear 6,00,000 1,50,000 4,50,000 60,000 13thYear 4,50,000 1,50,000 3,00,000 45,000 14thYear 3,00,000 1,50,000 1,50,000 30,000 15thYear 1,50,000 1,50,000 0 15,000 Cost of Capital Cost of owner’s capital (A) = Int. rate x ownership capital/100 = 8 x 30,02,000/100 = Rs. 2,40,000 Cost of borrowed capital (B) = Int. rate x borrowed capital (S.I.)/100 = 10 x 22,50,000/100 = Rs. 2,25,000 Cost of borrowed capital (C) = Int. rate x borrowed capital (bank)/100 = 12 x 22, 50,000/100 = Rs. 2, 70,000 Total Weighted Cost of Capital = A+B+C x 100/ Total capital =2,40,000+2,25,000+2,70,000 x100/ 75,00,000 C.O.C. = 9.8% Return on Investment = Profit (EBIT)/Total Capital Investment X100 = 12,09,900 / 75,00,000 X 100 = 16.13% 31
  • 32. PROFITABILITY ANALYSIS Particulars Amount Sales 1,28,61,500 Less: Cost of Production 1,61,51,600 E.B.I.T. 12,09,900 Less: Interest on Capital 7,35,000 E.B.T. 4,74,900 Less: Tax 88,970 Net Profit after tax 3,85,930 32
  • 33. PROJECTED OPERATING STATEMENT 1st Year 2nd Year 3rd Year Amount Particulars (Rs.) Amount (Rs.) Amount (Rs.) 1,28,61,50 SALES: [A] 0 1,45,99,000 1,72,36,500 Cost Of Operation: Raw Materials 94,77,000 1,07,40,600 1,26,36,000 Direct Wages to Workers: Skilled 96,000 96,000 96,000 Unskilled 1,29,600 1,29,600 1,29,600 Direct expenses & utilities: Electricity 2,04,000 2,31,200 2,72,000 Freight inward 18,000 20,400 24,000 Water charges 24,000 27,200 32,000 99,48,600 1,12,45,000 1,31,89,600 Opening stock of Add: R/M - - - Opening stock of F/G - 1,97,200 4,24,560 Less Closing stock of : R/M - - - Closing stock of F/G 1,97,200 4,24,560 6,68,1608 Total Cost Of 1,10,17,64 1,29,46,00 Operation: [B] 97,51,400 0 0 GROSS PROFIT: [A - B] 31,10,100 35,81,360 42,90,500 33
  • 34. Indirect Expenses: Total factory cost 9,03,500 9,06,700 9,11,500 Total office & admn. cost 7,06,500 7,21,200 7,15,000 Total selling & dist. cost 3,33,000 3,67,800 4,20,000 Total Indirect Expenses: 19,43,000 19,95,700 20,46,500 Earning Before Interest & Tax (Gross profit - Total 11,67,100 indirect expenses) 15,85,660 22,44,000 Less : Interest on Borrowed Capital 4,95,000 4,53,000 4,11,000 Earning Before Tax (E.B.I.T - Interest) 6,72,100 11,32,660 18,33,000 Less : Tax 1,58,930 2,86,298 4,96,400 NET PROFIT AFTER TAX: (Earning Before Tax - 5,49,170 Tax) 8,46,362 13,36,600 34
  • 35. Projected Trading A/c (1st Year) Amount Particulars (Rs.) Particulars Amount (Rs.) To Purchase A/c 94,77,000 By Sales A/c 1,28,61,500 To Electricity III By Closing stock Phase A/c 2,04,000 A/c 1,97,200 To Freight Inward A/c 24,000 To Water charges A/c 18,000 To Salary A/ c: Skilled 96,0 Labour 00 Unskille 1,29,6 d Labour 00 2,25,600 To Gross Profit 31,10,100 1,30,58,700 1,30,58,700 35
  • 36. Projected Trading A/c (2nd Year) Amount Particulars (Rs.) Particulars Amount (Rs.) To opening stock 1,97,200 To Purchase A/c 1,07,40,600 By Sales A/c 1,45,99,000 To Electricity III Phase By Closing stock A/c 2,31,200 A/c 4,24,560 To Freight Inward A/ c 27,200 To Water charges A/ c 20,400 To Salary A/c: Skilled 1,29,6 Labour 00 Unskilled Labour 96,000 2,25,600 To Gross Profit 35,81,360 1,50,23,560 36 1,50,23,560
  • 37. Projected Trading A/c (3rd Year) Amount Amount Particulars (Rs.) Particulars (Rs.) To opening stock 4,24,560 To Purchase 1,26,36,00 A/c 0 By Sales A/c 1,72,36,550 To Electricity III Phase A/c 2,72,000 By Closing stock A/c 6,68,160 To Freight Inward A/c 32,000 To Water charges A/ c 24,000 To Salary A/c: Skilled 1,29,60 Labour 0 Unskille d Labour 96,000 2,25,600 To Gross Profit 42,90,550 1,79,04,71 1,79,04,71 0 0 37
  • 38. Projected Profit & Loss A/c (1st Year) Amount Amount Particulars (Rs.) Particulars (Rs.) To T gross o Salary A/c: profit 31,25,400 General Mgr 84,000 Tech. Supervisor 60,000 Accountants 42,000 Salesman 72,000 Peon 24,000 Clerk 30,000 3,12,000 T Depreciation o : Building 49,500 Plant & Mach. 7,70,000 Other fixed asset 46,500 Computers 16,000 8,82,000 T o Indirect Exp.: Audit Fees 21,500 Selling Exp. 2,01,000 Misc. Exp. 24,000 Freight Outward 24,000 Insurance Exp. 1,02,000 Legal Fees Exp. 15,500 Packing Exp 36,000 Post & 24,000 38
  • 39. Courier Professional Tax 1,000 Rep. & Other exp 24,000 Statio & Print. 14,400 Telephone Bill 21,600 5,09,000 T Interest on borrowed o capital 4,95,000 T o Loan Installment A/c 3,75,000 T o Income Tax 1,07,630 T NET O PROFIT 4,44,770 31,25,400 31,25,400 39
  • 40. Projected Profit & Loss A/c (2nd Year) Amount Amount Particulars (Rs.) Particulars (Rs.) To Gros s To Salary A/c: profit 35,81,360 General Mgr 84,000 Tech. Supervisor 60,000 Accountants 42,000 Salesman 72,000 Peon 24,000 Clerk 30,000 3,12,000 Depreciation To : Building 49,500 Plant & 7,70,00 Mach. 0 Other fixed asset 46,500 Computers 16,000 8,82,000 To Indirect Exp.: Audit Fees 22,500 2,27,80 Selling Exp. 0 Misc. Exp. 27,200 Freight Outward 27,200 Insurance 1,02,00 Exp. 0 40
  • 41. Legal Fees Exp. 18,000 Packing Exp 40,800 Post & Courier 27,200 Professional Tax 1,000 Rep. & Other exp 27,200 Statio & Print. 16,320 Telephone Bill 24,480 5,61,700 Interest on borrowed To capital 4,53,000 To Loan Installment A/c 3,75,000 To Income Tax 2,49,848 T NET O PROFIT 7,47,812 35,81,36 0 35,81,360 41
  • 42. Projected Profit & Loss A/c (3rd Year) Amount Amount Particulars (Rs.) Particulars (Rs.) To Gros s To Salary A/c: profit 35,81,360 General Mgr 84,000 Tech. Supervisor 60,000 Accountants 42,000 Salesman 72,000 Peon 24,000 Clerk 30,000 3,12,000 Depreciation To : Building 49,500 Plant & 7,70,00 Mach. 0 Other fixed asset 46,500 Computers 12,000 8,74,000 To Indirect Exp.: Audit Fees 23,500 2,68,00 Selling Exp. 0 Misc. Exp. 32,000 42
  • 43. Freight Outward 32,000 Insurance 1,02,00 Exp. 0 Legal Fees Exp. 20,000 Packing Exp 48,000 Post & Courier 32,000 Professional Tax 1,000 Rep. & Other exp 32,000 Statio & Print. 19,200 Telephone Bill 28,800 6,38,500 Interest on borrowed To capital 4,11,000 To Loan Installment A/c 3,75,000 To Income Tax 4,50,515 T NET 12,29,53 O PROFIT 5 42,90,55 0 42,90,550 43
  • 44. 44
  • 45. Projected BALANCE SHEET (1st Year) Amount Amount Liabilities (Rs.) Assets (Rs.) Capital FIXED Accounts: ASSETS: 30,00,00 Ekta Ghodasara 0 Land 4,40,000 4,40,000 Building 4,95,000 4,45,500 - dep. 49,500 Secured Loans: Plant & Machinery: H.D.F.C Bank 20,25,00 30,80,00 Loan 0 Total 0 - dep. 7,70,000 23,10,000 Furniture & Fixture: 1,27,500 Unsecured Loans: Computers: 24,000 Shrinathji 21,00,00 invest. 0 Other Fixed Assets: Total 2,10,000 Accounts Payable 1,75,000 -dep. 31,500 1,78,500 Net Profit 4,44,770 Accounts Receivables: 20,76,730 Bank Balance: H.D.F.C Bank A/c 13,59,450 Cash - in - hand: Cash Balance 6,09,890 Stock - in - hand: Closing Stock 1,97,200 45 77,44,77 0 77,44,770
  • 46. Projected BALANCE SHEET (2nd Year) Liabilities Amount (Rs.) Assets Amount (Rs.) Capital Accounts: FIXED ASSETS: Ekta Ghodasara 30,00,000 Land 4,40,000 4,40,000 Building 4,45,500 3,96,000 - dep. 49,500 Secured Loans: Plant & Machinery: 23,10,00 H.D.F.C Bank Loan 17,75,000 Total 0 - dep. 7,70,000 15,40,000 Furniture & Fixture: 1,05,000 Unsecured Loans: Shrinathji invest. 19,50,000 Other Fixed Assets: Total 1,44,500 Accounts Payable 2,50,000 -dep. 31,500 1,13,000 Computer: 12,000 Net Profit 7,47,812 Accounts Receivables: 20,50,000 Bank Balance: H.D.F.C Bank A/c 14,42,250 Cash - in - hand: Cash Balance 12,00,002 Stock - in - hand: Closing Stock 4,24,560 77,22,812 77,22,812 46
  • 47. Projected BALANCE SHEET (3rd Year) Amount Amount Liabilities (Rs.) Assets (Rs.) FIXED Capital Accounts: ASSETS: Ekta Ghodasara 30,00,000 Land 4,40,000 4,40,000 Building 3,96,000 3,46,500 - dep. 49,500 Secured Loans: Plant & Machinery: H.D.F.C Bank Loan 15,50,000 Total 15,40,000 - dep. 7,70,000 7,70,000 Furniture & Fixture: 82,500 Unsecured Loans: Computers: - Shrinathji invest. 18,00,000 Other Fixed Assets: Total 1,13,000 Accounts Payable 3,10,000 -dep. 31,500 81,500 Net Profit 12,29,535 Accounts Receivables: 21,50,250 Bank Balance: H.D.F.C Bank A/c 18,10,125 Cash - in - hand: Cash Balance 15,40,500 Stock - in - hand: Closing Stock 6,68,160 78,89,535 78,89,535 47
  • 48. PROJECTED COST SHEET 1st Year 2nd Year 3rd Year Particulars Amount (Rs.) Amount (Rs.) Amount (Rs.) Raw Materials Consumed: Purchases 94,77,000 1,07,40,000 1,26,36,000 Add: Opening Stock - Direct Wages to Add: Workers: Skilled 1,29,600 1,29,600 1,29,600 Unskilled 96,000 96,000 96,000 Add: Direct expenses: Electricity (III Phase) 2,04,000 2,31,200 2,72,000 Freight inward 24,000 27,200 32,000 Water charges 18,000 20,400 24,000 PRIME COST: [A] 99,48,600 1,12,45,000 1,31,89,600 Salary to tech. supervisor 60,000 60,000 60,000 Repairs 24,000 27,200 32,000 Depreciation: Building 49,500 49,500 49,500 Plant & Machinery 7,70,000 7,70,000 7,70,000 FACTORY COST: [B] 9,03,500 9,06,700 9,11,500 Salary to Office Staff: General Manager 84,000 84,000 84,000 Accountants 42,000 42,000 42,000 Peon 24,000 24,000 24,000 Clerk 30,000 30,000 30,000 Audit fees expenses 21,500 22,500 23,500 Insurance expenses 1,02,000 1,02,000 1,02,000 Legal fees expenses 15,500 18,000 20,000 Postage & Courier expenses 24,000 27,200 32,000 Professional tax 1,000 1,000 1,000 Misc. Expenses 24,000 27,200 32,000 Stationary & printing expenses 14,400 16,320 19,200 Telephone bill expenses 21,600 24,480 28,800 Depreciation: Computer 16,000 16,000 12,000 Other fixed assets 46,500 46,500 46,500 Interest on own capital 2,40,000 2,40,000 2,40,000 48
  • 49. OFFICE & ADMN. COST: [C] 7,06,500 7,21,200 7,33,000 COST OF PRODUCTION: [A] + [B] + [C] 1,15,58,600 1,28,72,900 1,48,34,100 Add: Opening Stock of F/G - 1,97,200 4,24,560 Less: Closing Stock of F/G 1,97,200 4,24,560 6,68,160 COST OF GOODS SOLD: 1,13,61,400 1,26,45,540 1,45,90,500 Add: Salary to salesman 72,000 72,000 72,000 Selling expenses 2,01,000 2,27,800 2,68,000 Packing expenses 36,000 40,800 48,000 Freight outward 24,000 27,200 32,000 SELLING & DISTRIBUTUON COST: 3,33,000 3,67,800 4,20,000 COST OF SALES: (COGS + S&D COST) 1,16,94,400 1,32,40,700 1,50,10,500 SALES 1,28,61,500 1,45,99,000 1,72,36,500 PROFIT 11,67,100 13,58,300 22,26,000 Schedule of Raw material consumed 49
  • 50. Year 1 Year 2 Particulars Quantit y Amount Quantity Amount Amount PAPER IN ROLL Opening Balance - - - - - Add: Purchase during the year 8,85,000 88,50,000 10,03,000 1,00,30,000 1,18,00,000 Less: Closing Stock - - - - - GUM Opening Balance - - - - - Add: Purchase during the year 10,500 84,000 11,900 95,200 1,12,000 Less: Closing Stock - - - - - PRINTING INK Opening Balance - - - - - Add: Purchase during the year 6,000 3,90,000 6,800 4,42,000 5,20,000 Less: Closing Stock - - - - - MISC. CHEMICAL Opening Balance - - - - - Add: Purchase during the year 12,000 48,000 13,600 54,400 64,000 Less: Closing Stock - - - - - STRING Opening Balance - - - - - Add: Purchase during the year 15,000 1,05,000 17,000 1,19,000 1,40,000 Less: Closing Stock - - - - - TOTAL R.M. CONSUMED 94,77,000 1,07,40,600 1,26,36,000 Schedule of finished goods 50
  • 51. Year 1 Year 2 Particulars Quantity Amount Quantity Amount Opening Balance - - 1,70,000 1,97,200 Add: Goods 1,06,20,00 1,32,75,00 1,20,36,00 manufactured 0 0 0 1,50,45,000 Less: Sales during 1,04,50,00 1,30,62,50 1,18,40,00 the year 0 0 0 1,48,00,000 Closing Stock (Units): 1,70,000 3,66,000 Schedule of fixed assets Net Gross Block Depreciation Block Opening Particulars Total =+++++++ During Written Total Accumul +++ the Down ated Addition Year Value Building 4,95,000 4,95,000 49,500 49,500 4,45,000 Boundry wall & gate 35,000 35,000 5,250 5,250 29,750 Plant & Machinery 30,80,000 30,80,000 7,70,000 7,70,000 23,10,000 Electricity inst. & fittings 75,000 75,000 11,250 11,250 63,750 Furniture 1,50,000 1,50,000 22,500 22,500 1,27,500 Computers 40,000 40,000 16,000 16,000 24,000 Telephone & Fax Machines 1,00,000 1,00,000 15,000 15,000 51,000 Total: 39,75,000 39,75,000 8,82,000 8,82,000 30,51,500 Schedule of factory Overheads 51
  • 52. YEAR 1 YEAR 2 YEAR 3 Particulars Amount Amount Amount Salary to technical supervisor 60,000 60,000 60,000 Repairs 24,000 27,200 32,000 Dep: Building 49,500 49,500 49,500 7,70,00 7,70,00 Plant & Machinery 0 0 7,70,000 Total 9,03,50 9,06,70 9,11,50 0 0 0 Schedule of selling overheads YEAR 1 YEAR 2 YEAR 3 Particulars Amount Amount Amount Salary to salesman 72,000 72,000 72,000 Freight outward 24,000 27,200 32,000 Selling expenses 2,01,000 2,27,800 2,68,000 Packing expenses 36,000 40,800 48,000 4,20,00 Total 3,33,000 3,67,800 0 52
  • 53. RISK FACTORS R As the product is new the main risk is that whether market will readily accept the product or not. It will prove success if it properly marketed. p Another risk is that if any new material comes into market other than paper, then it will be hard to maintain the market. 53
  • 54. NAME & ADDRESS OF MACHINERY & EQUIPMENT SUPPLIERS 1. M/S Industrial paper M/C (P) Ltd. A-32, phase-1, Naraina Indl. Area, New Delhi. 2. M/S Sandhu Mechanical Engg. Work, Industrial Area-A, Plot No. – 32, Ludhiana. 3. M/S Indo Europe Trading Co., 1980, Chandni Chowk, Delhi-6. 4. M/S Irupal Industrial (Regd.), 728, Industrial Area-B, Ludhiana. 5. M/S. Kohli Industries, 29, Sona Udyog Indl. Estate, Parsi panchyat Road, Anderi(E), Mumbai-68. 54
  • 55. NAME & ADDRESS OF RAW MATERIAL SUPPIERS 1. M/S Punalur Paper Mills, Punalur, Kerala. 2. M/S Star Paper Mills Ltd. Saharanpur (UP). 3. M/S Rohtas Industries Ltd. Dalminagar (Bihar). 4. M/S paper & pulp conversion Ltd. 376, Shukrawar peth, Bihar. 5. M/S Ballarpur paper Mills Ltd., Ballupur. Dist. Chanda, Maharastra. 6. M/S. Sirpur paper mills Ltd., Sirpur, Kaghaznagar (AP). 55
  • 56. DISCLODURE OF A/cing POLICIES D Depreciation is calculated on straight line methods. Salary is given within 1 s t week of every month. Raw material is purchased once in two months. Stock is calculated at cost or market price whichever is low. Interest on ownership capital is used for costing purpose and is reinvested in business again every year. 56
  • 57. CONCLUSION In the product project report on Sav-“E” paper bags I have discussed all financial data and other relevant information The market of Sav-“E” paper bags is expanding; demand for the product is increasing day by day. The return on this business is also satisfactory. At last it can be said that future of this product is very bright. With the expectation of high profitability it is assumed that it would be the perfect product to be manufactured in today’s environment. AFTER ALL IT’S AN ENVIRONMENTAL FRIENDLY PRODUCT!!! Its Sav-“E” paper bags. 57
  • 58. Future Plans F To use totally eco-friendly papers, which are made out of baggage and not tree. n To make the product popular in every place of Gujarat and gradually cover all near by states. c To make the firm a medium scale industry and then a large scale. T If possible I would export my product, as they are highly in demand in foreign countries. Lets hope for the best and work hard to make all future plans come true!!! 58
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