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Lasermarking overview

  1. Engraving of Tires with Laser Laser Marking Systems Overview
  2. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview • LMSoffline Manual laser marking system • LMS inline Automated system for large tires • LMS Gripper Fast automated system for PCR & LTR LMS Overview
  3. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview • individual codes or numbers, • data, graphics, barcodes • easy to operate • fast and reliable
  4. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Machine concept: • manual loading and circumferential positioning • Motorized positioning of laser unit in two positions for adaption to the wide range of diameters • automatic marking with predefined tasks • fast, 15 sec for a average “ECE-conform” data file • interfacing to barcode systems and data bases  Laser technique: • sealed CO2 -Laser for operation without maintenance • 30 Watt output power • compact scanning module with adapted laser • Modular concept for easy exchange and fast support Manual Laser Marking System (LMSoffline)
  5. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Closed system for standard TBR and PCR tires With complete closed marking area to satisfy a high safety standard
  6. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Open system for Retread application marking area closed marking area to realize a Laser Class 1 operation
  7. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Marking Process (view from inside)  Marking area with fixture
  8. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Combined with a pressure test system
  9. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Machine concept: • automated tire handling and positioning (optional with TOF for two sided marking) • Linear movement of laser unit (lift shift, optional with tilt) • Rotating device for circumferential marking position • Mechanical shutter with integrated air curtain and suction system • Marking - and verification unit with “plug-in” setup for a fast and easy exchange in case of failure Automated Laser Marking System (LMS inline) Attention: The integrated primary suction system must be connected to an external exhaust system.
  10. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Machine concept: Single- or Two Position Process Two Position Process – first position for verification of sidewall information to define marking position (optional with centering device) – second position for tire marking. With the two position process the laser unit is prepositioned while the tire is loaded - faster cycle ! Single Position Process – verification of sidewall information and laser marking in one position (optional with external centering device) The tire is rotating - laser and verification unit are moving only linear ! Automated Laser Marking System (LMS inline)
  11. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Machine control: • Rockwell Safety-PLC • Servo drives • For US an optional UL version is available • PLC Software same concept as with ITT systems (G4 with tracking)  Marking and Interfacing: • Automatic marking with predefined tasks (teached) • Setting dialog to prepare predefined marking tasks • SQL/ODBC interfacing with process control system • Inline with SDS conveyor system and standardized tire tracking following Michelin Standard (same as with ITT systems) Automated Laser Marking System (LMS inline)
  12. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Laser technique: • sealed CO2 -Laser for operation without maintenance • 80 Watt output power (optional more to increase speed) • compact scanning module with adapted laser • Modular concept for easy exchange and fast support  Verification technique: • Proven system from established supplier (LMI, optional Keyence) • With integrated illumination system • Prepositioned camera system to “area of interest” with tire contour measurement during loading • Separate camera module for easy exchange and fast support Automated Laser Marking System (LMS inline)
  13. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview Single Position Laser Marking Systems Semi automated setup for PCR tire marking (type 980) marked tire for OEM
  14. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview Watch video at Youtube: SDS Systemtechnik GmbH - LMS (Laser Marking System) - YouTube - easy handling for operator - higher efficiency Single Position Laser Marking Systems
  15. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview inline system for truck tire (type 1680) with turn over fixture for two sided marking Inline Laser Marking Systems with TOF
  16. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview inline system for aircraft tire (type 1680) for fully automated processing Inline Laser Marking Systems with centering device
  17. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview • Detection of individual target field based on a teached recipie • Multiple target fields over the complete 360° related to a single reference pattern • Advanced process for reliable marking into the center of the target field • Automatic correction of variation from loading (tolerance) • Automatic correction of variation from individual tire and curing Target field on tire shoulder Automatic detected and validated target fields for laser marking Fully automated Inline Laser Marking Systems
  18. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Laser technique: See LMS inline  Verification technique: See LMS inline Automated System for PCR & LTR (LMS Gripper)  Special features:  Very fast unit  Double headed possible; Parallel marking at top and bottom side  Self-centering of tire
  19. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview Automated System for PCR & LTR (LMS Gripper)
  20. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview  Tire identification  OCR Reading of codes, e.g. DOT code  DEEP LEARNING techniques to integrate new symbols  Verification  Verify marked text Optional evaluation features: LMS Gripper
  21. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview SDS Product Range - Interferometric Tire Tester in the Production, R&D, Test Labs, Racetrack, …. for new tire production and retreading of all type of tires - Laser Marking Systems in the truck tire retreading and Automotive Manufacturer (Testing) Handheld-Systems for OTR and Agriculture Tire Industry Semi-automated Systems for OEM applications Fully automated systems for TBR, PCR and aerospace tyres - 2-D Measuring Systems and Colour Detection Profile Measurement offline and inline for thickness, width, variation, symmetry, comparison of nominal and real profile in extrusion and calender applications Inline Tread Length Measurement systems, Splice verification, .. Colour Line Detection inline and offline Layer Check System - 3-D Contouring Systems PTS - pressure test system for casing inspection in the Retread Industry EMS - monitoring system for durability test, high speed test, …. CMS - automatic wear measurement of Aircraft Tire
  22. © 2020, SDS Systemtechnik, Calw, Germany LMS - Overview SDS - Systemtechnik - GmbH Contact us at : info@sds-systemtechnik.de or at: Service@DrSuhr.de Visit our homepage: www.sds-systemtechnik.de SDS Systemtechnik, D-75365 Calw; Germany Tel.: +49(0)7051 / 93154-0

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