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VION – closing the loop

Paul Jansen
Director Public Affairs VION Food Group
VION Food Group Global Profile
     International Food Concern
         € 9 billion turn-over
         27.000 employees
                         Head Office
                             Son en Breugel, The Netherlands

                                       Mission
                                           VION wants to be the reliable partner
                                           in the food chain, offering its
                                           customers and consumers high
                                           quality foodstuffs and ingredients of
                                           agricultural origin

                                             Objective
                                                 VION wants to become a
                                                 leader in (selected) food,
                                                 ingredients and service
                                                 market segments

                                                  Credo
                                                      Passion for Better Food

                                                                  Pagina 2
VION Food Group Core activities

 Food                            Ingredients
                                      VION companies:

      Fresh meat
      Convenience




                Markets:                                 Markets:
                Netherlands                              Food
                Germany                                  Feed
                United Kingdom                           Pharmaceuticals
                World market                             Energy
                                                         Technology




                                                                 Pagina 3
VION products

Fresh Meat




Convenience




Ingredients

                              Pagina 4
VION, one shareholder, farmers listed


                                 ZLTO/NCB Ontwikkeling

                                   Supervisory board


                                    Executive board




                    FOOD            Core activities         INGREDIENTS


Pork, beef, poultry, lamb                     Ingredients (i.e. Fat, Proteine, Gelatine)
Convenience products


€ 8 billion                                   € 1 billion


     NL        DE           UK   Int.          Int.

                                                                               Pagina 5
VION Ingredients

                                    Adds maximum value to
                                     various categories of raw
         For animal
         consumption                 materials
         Cat. 3

                                    Core Values:
       3 categories
       of animal-by-                   Reliable
          products
                                       Sustainable
For human         For disposal         Improving
consumption       only

Food grade        (Cat. 1 & 2)
                                    Credo:
                                     “Improvement by nature”




                                                         Pagina 6
Producer of animal fats,
                                        proteins and minerals

               For animal
               consumption

               Cat. 3            36 %   Producer of biofuels and
                                        sustainable energy
36 %
          3 categories
          of animal-by-
             products           28 %


  For human             For disposal
  consumption           only
                                        Collecting and processing
  Food grade            (Cat. 1 & 2)    of animal waste and
                                        producer of biomass


                                        Producer of gelatine




                                                         Pagina 7
PMC Pharma

             Hemin (blood)
              Eye medication




    Food
             Gelatin
    grade
              Capsules



              Formed pills



              Blood plasma
               supplement
                          Pagina 8
PMC Food
                        1   Gelatin
            1                Liquorice
        2
                            Fats
    3
                        2
                             Frying & baking fat
                            Blood products
4
                        3
                             Colouring & binding of
                               meat products
                            Natural casings
                Food    4
                             Sausage casings
                grade

                            Gelatin
                             Yoghurt/ desserts


                             Confectionery


                             Jellies/ aspics
                                         Pagina 9
PMC Feed - Tech   Category 3: Not for
                  human consumption

                  Applications
                   Feed
                      Aqua
                      Compound
                   Petfood
                      Wet
    Category 3        Dry
                   Oleochemical
                      Soap

                   Fertilizer
                      Dry
                      Liquid




                                 Pagina 10
PMC Energy
                 Category 1:
                 For disposal only

                 Applications
                  Combined Heat and
                   Power plants (CHPs)


                  Production of
    Category 1
                   sustainable energy



                  Cement industry
                   (kilns)

                  Transport (Biodiesel)
                   Energy (CHPs)

                               Pagina 11
Clients include bluechip companies worldwide




                                               Pagina 12
Ecoson
a new dimension in sustainability

      VION Ingredients

           24 May 2012




                                    Pagina 13
NEW                  EXISTING




  € 25 million investment in
      sustainable energy




                                Pagina 14
Digester
                               Capacity:

                               8,000 MWh          thermal energy
                               36,000 MWh         electricity

                               Electricity consumption per average
                               household is ± 3.5 MWh per year
                               (Source: NIBUD)




                                  Energy           Own use + Rendac

                                                  Back to electricity grid

                                  Water             WWT-installation

Flotation sludges   Digester     Digestate               Rendac
 Raw material        Process   End products                   Pagina 15
                                                       Application page 15
Refinery & biodiesel
Current capacity:

50.000 MT           Refined fat
5 million liters    Biodiesel




      Animal fat            Refinery       Fatty Acids   CHPs/ steam boilers
                                                              Rendac
                                           Refined fat

                            Biodiesel       Biodiesel    Truck fleet B100/ B20

                           installation     Glycerin          Digestation
     Raw material             Process     End products               Pagina 16
                                                              Application page 16
Development Ecoson – Sustainable Energy


                                                                                         o Key for success: Integration
                              Electricity production                                       with C1 facilities, permits
                    45000
                    40000                                                                  and subsidy programs.
                    35000
 MWh per year




                    30000
                    25000
                    20000
                    15000
                                                                                         o Ecoson is in The Netherlands
                    10000
                     5000
                                                                                           Nr 1 in green electricity
                        0                                                                  production from Biogas.
                             2005   2006   2007   2008     2009   2010    2011    2012


                    60.000

                    50.000
                                    Biodiesel                                            o Strong growth in production
                    40.000
                                    Geraffineerd vet
                                                                                           of second generation
                                                                                           biofuels and biodiesel,
     Ton per year




                    30.000
                                                                                           produced from animal fats.
                    20.000

                    10.000

                       -
                                2008       2009          2010      2011          2012

                                                                                                             Pagina 17
Manure processing




 Manure effluent   Preparation   Solid fraction   Digester Ecoson
                                  Ammonium           Fertilizer

                                 Water fraction   WWT-installation

  Raw material       Process     End products       Application
                                                           Pagina 18
Development of manure processing
 Excess manure in the Netherlands
    High costs
    Future restriction for pig production


                                                    Manure processing
Ecoson decreases costs            60.000

for farmers for manure disposal    50.000

                                   40.000

                                   30.000

                                   20.000

                                   10.000

                                      -
                                            2007   2008   2009    2010   2011   2012




                                                                         Pagina 19
Unique concept
                                    Fat
                                           Biodiesel
               Refinery




                                            Glycerin
                        Re                                            Manure
                          sid                                     s
                             ue
                               s                              lid
                                                            So




                                                                               Liq
                                     Digester




                                                                                  uid
                  te
                  sta




                                                                                  f ra
          t
         fa




                         Electricity                   Electricity
                ge




                                                                                      ctio
        C1


              Di




                                                                                          n
                                   Effluent
                                                                  Waste water
  C1 processing plant
                                                                 treatment plant
                                          Solids

                                                                                              Pagina 20
Pagina 21
Pagina 22
Thank you




            Pagina 23

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VION – closing the sustainable energy loop

  • 1. VION – closing the loop Paul Jansen Director Public Affairs VION Food Group
  • 2. VION Food Group Global Profile International Food Concern € 9 billion turn-over 27.000 employees Head Office Son en Breugel, The Netherlands Mission VION wants to be the reliable partner in the food chain, offering its customers and consumers high quality foodstuffs and ingredients of agricultural origin Objective VION wants to become a leader in (selected) food, ingredients and service market segments Credo Passion for Better Food Pagina 2
  • 3. VION Food Group Core activities  Food  Ingredients  VION companies:  Fresh meat  Convenience Markets: Markets: Netherlands Food Germany Feed United Kingdom Pharmaceuticals World market Energy Technology Pagina 3
  • 5. VION, one shareholder, farmers listed ZLTO/NCB Ontwikkeling Supervisory board Executive board FOOD Core activities INGREDIENTS Pork, beef, poultry, lamb Ingredients (i.e. Fat, Proteine, Gelatine) Convenience products € 8 billion € 1 billion NL DE UK Int. Int. Pagina 5
  • 6. VION Ingredients  Adds maximum value to various categories of raw For animal consumption materials Cat. 3  Core Values: 3 categories of animal-by-  Reliable products  Sustainable For human For disposal  Improving consumption only Food grade (Cat. 1 & 2)  Credo: “Improvement by nature” Pagina 6
  • 7. Producer of animal fats, proteins and minerals For animal consumption Cat. 3 36 % Producer of biofuels and sustainable energy 36 % 3 categories of animal-by- products 28 % For human For disposal consumption only Collecting and processing Food grade (Cat. 1 & 2) of animal waste and producer of biomass Producer of gelatine Pagina 7
  • 8. PMC Pharma Hemin (blood)  Eye medication Food Gelatin grade  Capsules  Formed pills  Blood plasma supplement Pagina 8
  • 9. PMC Food 1 Gelatin 1  Liquorice 2 Fats 3 2  Frying & baking fat Blood products 4 3  Colouring & binding of meat products Natural casings Food 4  Sausage casings grade Gelatin  Yoghurt/ desserts  Confectionery  Jellies/ aspics Pagina 9
  • 10. PMC Feed - Tech Category 3: Not for human consumption Applications  Feed  Aqua  Compound  Petfood  Wet Category 3  Dry  Oleochemical  Soap  Fertilizer  Dry  Liquid Pagina 10
  • 11. PMC Energy Category 1: For disposal only Applications  Combined Heat and Power plants (CHPs)  Production of Category 1 sustainable energy  Cement industry (kilns)  Transport (Biodiesel) Energy (CHPs) Pagina 11
  • 12. Clients include bluechip companies worldwide Pagina 12
  • 13. Ecoson a new dimension in sustainability VION Ingredients 24 May 2012 Pagina 13
  • 14. NEW EXISTING € 25 million investment in sustainable energy Pagina 14
  • 15. Digester Capacity: 8,000 MWh thermal energy 36,000 MWh electricity Electricity consumption per average household is ± 3.5 MWh per year (Source: NIBUD) Energy Own use + Rendac Back to electricity grid Water WWT-installation Flotation sludges Digester Digestate Rendac Raw material Process End products Pagina 15 Application page 15
  • 16. Refinery & biodiesel Current capacity: 50.000 MT Refined fat 5 million liters Biodiesel Animal fat Refinery Fatty Acids CHPs/ steam boilers Rendac Refined fat Biodiesel Biodiesel Truck fleet B100/ B20 installation Glycerin Digestation Raw material Process End products Pagina 16 Application page 16
  • 17. Development Ecoson – Sustainable Energy o Key for success: Integration Electricity production with C1 facilities, permits 45000 40000 and subsidy programs. 35000 MWh per year 30000 25000 20000 15000 o Ecoson is in The Netherlands 10000 5000 Nr 1 in green electricity 0 production from Biogas. 2005 2006 2007 2008 2009 2010 2011 2012 60.000 50.000 Biodiesel o Strong growth in production 40.000 Geraffineerd vet of second generation biofuels and biodiesel, Ton per year 30.000 produced from animal fats. 20.000 10.000 - 2008 2009 2010 2011 2012 Pagina 17
  • 18. Manure processing Manure effluent Preparation Solid fraction Digester Ecoson Ammonium Fertilizer Water fraction WWT-installation Raw material Process End products Application Pagina 18
  • 19. Development of manure processing  Excess manure in the Netherlands  High costs  Future restriction for pig production Manure processing Ecoson decreases costs 60.000 for farmers for manure disposal 50.000 40.000 30.000 20.000 10.000 - 2007 2008 2009 2010 2011 2012 Pagina 19
  • 20. Unique concept Fat Biodiesel Refinery Glycerin Re Manure sid s ue s lid So Liq Digester uid te sta f ra t fa Electricity Electricity ge ctio C1 Di n Effluent Waste water C1 processing plant treatment plant Solids Pagina 20
  • 23. Thank you Pagina 23

Editor's Notes

  1. Fresh Meat is a global market of technical parts, each pig is sold in 4 continents, The Convenience market is a regional / local market where consumer preferences and citizens opinions count Ingredients is a global raw material market, such as for gelatine