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This project has received funding from the
[European Union’s Horizon 2020 research and
innovation programme under grant agreement
No 666221
HELIS
High energy lithium
sulphur cells and
batteries
Robert Dominko
National Institute of Chemistry, Slovenia
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
HELIS administrative information
4	Alistore – ERI	laboratories	(http://alistore.eu/ )
14	partners	from	7	countries	– 2	large	enterprises,	3	SMEs,	
3	knowledge	transfer	institutions	and	6	research	laboratories.
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
HELIS administrative information
Type of action Project
budget
EU Funding Project
Start-End
CP – collaborative
project
€ 7.97 M € 7.97 M 1st June 2015
31st May 2019
EC Call NMP-17-2014: Post-lithium ion batteries for electric automotive
applications
Partners SAFT SAS, PSA, Solvionic, Picosun, Accurec, INERIS, CNRS, IREQ, Chalmers
University, Fraunhofer, Tel Aviv University, Munster University, Max Planck, NIC
Target &
Deliverables
- Energy density, power, durability, ageing, safety, battery packs,
recycling, modeling, scale up of components from EUROLIS
Overall
Approach
M1,
Kick off
meeting
M2.
Prototypes
for ageing
study
M3.
Improved
prototypes
(separator)
M5.Improved
prototypes
(protected
lithium)
October 2018
June 2015
October 2017
June 2016
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
HELIS administrative information
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
Engineered cathode composite (WP3)
- Need for adjusted porosity for selected electrolyte
- Electrode engineering (role of mesopores)
- TRL level 4 (typical laboratory batch 2kg)
Cathode composite engineering and development
Approach
Approach:
- Scale up of components
- New binders
- Mechanisms (Li2S formation)
- Optimization of electrodes
Results achieved:
- 4 mgS/cm2 electrode loading
- New binders
- Understanding role of pores
- Li2S formation (different morphology)
Activities
&
Status
0 10 20
0
200
400
600
800
1000
1200
1400
dischargecapacity/mAhg
-1
cycle number
0,90
0,92
0,94
0,96
0,98
1,00
coulombicefficiency
4mgS/cm
2
loading
6mL/gS
sulphur:electrolyte ratio
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
Electrolytes and additives (WP4)
- Study of polysulphide solubility versus solvent properties
- Design of electrolyte
- TRL level 4-5 (selected electrolyte composition prepared for prototype cells)
Cathode composite engineering and development
Approach
1	M	LiTFSI	TFEE:DOL	electrolyte
TFEE	- 1,2-(1,1,2,2-tetrafluoroethoxy)ethane	
0 200 400 600 800 1000 1200 1400
1.5
2.0
2.5
3.0
10.0 µL/mg S
U/VvsLi/Li+
Specific capacity / mAh/gS
6.5 µL/mg S
0 10 20 30 40
0
500
1000
1500
6.5 µL/mgS
capacity
10 µL/mgS
capacity
6.5 µL/mgS
efficiency
10 µL/mgS
efficiency
Dischargecapacity/mAh/gS
cycle number
0.2
0.4
0.6
0.8
1.0
coulombicefficiency
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
Lithium anode and separators (WP5)
- Lithium surface protected with artificial „SEI“
- Ion selective separators (blocking polysulphides)
- TRL<3 (by end of project we plan prepare larger quantities of protected lithium)
Lithium anode and separators
Approach
Li	(We) Separator Li	(Ce)
Artificial	„SEI“	– F-graphene
2.3µL/cm2
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
Lithium anode and separators (WP5)
- Celgard separator coated with Al2O3 by ALD
- Different coating thickness
- Other elements are in testing procedure
ALD coated separators
Approach
Activities
&
Status
0 10 20 30 40
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
cycle No.
2 layers Cel. 2320
layer Cel.2320+ 8.5nm Al2
O3
coating
layer Cel.2320+ 21nm Al2
O3
coating
layer Cel.2320+ 43nm Al2
O3
coating
Capacity/mAh/g
Picosun	21nm Picosun	43	nmPicosun	8.5nm
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
Modelling-based assessment and optimization
of components and cells (WP6)
- Structural and operational modelling of composite cathodes;
- Atomistic/molecular modelling of polysulfide/electrolyte interactions (solubility, diffusion, migration, etc.);
- Physical modelling of cells and ageing mechanisms
Inter-particle	region Mesoporous region
Objectives
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
- Incorporation of components into 3 different generations of prototypes .
- D-size cells produced at SAFT
- TRL 4
Prototypes and battery packs
Approach
Activities
&
Status
Prototypes (WP7)
Capacity	>	3	Ah,	but	high	amount	of	electrolyte	(6	mL/gS)
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
- Safety tests (nail penetration, overheating, overcharge, short-circuit);
- Failure mechanism (post-mortem analysis);
- Study of gas evolution.
Stability test on a D-size cell
Safety tests (WP8)
0 10 20 30
0
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
320
T+
TS1
TS2
T-
Temperature(°C)
Time (h)
-0,5
0,0
0,5
1,0
1,5
2,0
2,5
Voltage
Thermal	stability test
Initial	weight :	69.5	g
Final	weight :	53.5	g
à Loss of	16%
Initial	length :	60	mm
Final	length :	66	mm
à Increase of	10%
Objectives
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
- Modelling and design of dedicated recycling process for Li-S cells and battery packs ;
- Installation and test of process on a technical scale
Stability test on a D-size cell
Recycling (WP9)
Input	(S) Residue	(S) Sulfur	separated
100% 8% 92%
Sulphur separation	efficiency
Input:	Li-S	battery	(from	SAFT)
400°C,	1-2	mbar,	1	h
Residue
Input Residue Condensate Loss (gas)
100% 67% 3% 30%
Mass	balance:
Objectives
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
Indicator	 Units	used	 Project	
objective
Current	
achievements	
Energy	density Wh/kg 500	Wh/kg 200 Wh/kg
Cycle life years 5	years	or	1000	
cycles
>	100	cycles
Power W/kg Charging	at	2C 1C	charging
Price EUR/kWh <150 /
safety / Safe Needs	to	be	
improved
This	work	has	been	supported by	EU	projects	HELIS	
(H2020-NMP-17-2014) grant	agreement	No	666221	
http://www.helis-project.eu/
- Engineering of carbon host matrix (based on modelling);
- New electrolytes
• Low quantity
• High safety
- Modified separators
- Data obtained from safety and ageing tests
- Recycling procedure
- Lithium metal protection?
Impact

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