Hd Systems LLC actively marketed products 2006

Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

Actively Marketed Products

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Component Sets
CSF
• Short Cup
• Sizes 8~100
• Ratios
30,50,80,120,16
0
• Life = 35,000 hr

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Component Sets
CSG “Quantum”
• Same Dimensions as
CSF
• Sizes 14 ~ 65
• Ratios 50,80,100,120,160
• 30% inc. in Torque
– Rated, Peak, Ratchetting,
Momentary
• 50% inc. in life to 50,000
hr
• New Tooth, New
Processing

Sold & Serviced By:

ELECTROMATE
www.electromate.com

CSD Component Sets
– “Ultra Flat”
– Sizes 14 ~ 50
– Ratios 50, 100, 160
– Life = 35,000 hr.

100%
60%
30%

HDUC-type CSF-type CSD-type
HDUC-type CSF-type CSD-type

Sold & Serviced By:

ELECTROMATE
www.electromate.com

CSD “Ultra Flat”
Volume vs. Rated Torque Advantage
Graph Considers Component Only
Benefit Is Amplified When Housing Is Considered

1.0E-03
Volume (m3)

CS
CSF
CSD

1.0E-04

1.0E-05
10 100 1000
Rated Torque (Nm)

Sold & Serviced By:

ELECTROMATE
www.electromate.com

CSD “Ultra Flat”
Mass vs. Rated Torque Advantage
Graph Considers Component Only
Benefit Is Amplified When Housing Is Considered

10
Mass (Kg)

CS
CSF
CSD

1

0.1
10 100 1000
Rated Torque (Nm)

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Component Sets
– SHF “Silk Hat”
• Short Cup
• Hollow Shaft
• Sizes 14~58
• Ratios
30,50,80,100,120,160
• Life = 35,000 hr. Special Diameter

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Component Sets
– SHG “Silk Hat” “Quantum”
• Same Dimensions as SHF
• 30% inc. in Torque
– Rated
– Allowable Peak
– Ratchetting
– Momentary
• 50% inc. in life to 50,000 hr
• Price is ~10% higher than SHF

Special Diameter

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Component Sets
– HDUF “Pancake”
• Similar Dimensions to HDF
• Single Bearing
• F/S Stopper Dimensions are
Different than HDF

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Component Sets
HDUR “Pancake”
• Similar to HDR
• Double Bearing
• F/S Stopper Dimensions
are Different than HDR

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HDT – “T cup” Hollow Shaft
Gearsets

• Bore size limited by
solid WG
– 14mm up to 70 mm
• Sizes
– 14, 20, 25, 32, 40, 50
• Ratings
– Same as std. gearsets
with involute teeth

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HDB – Phasing Gear Set

• Back-to-back
pancakes
• As a differential
provides 1:1 ratio
from input to output
• Typically used for
circumferential print
registration

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HDI – “Infinit-Indexer”
• Static phase adjuster
• Size 05, 10, 25, 50,
100, 200

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HDI Installation

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
CSF-2UH
– Sizes 14 ~ 65
– Ratios 30 ~ 160
– Cross Roller
Bearing Output

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
CSG-2UH “Quantum”
– Sizes 14 ~ 65
– Ratios 50 ~ 160
– Same Dimensions as
CSF-2UH
– 30% inc. in Torque
– 50% inc. in Life

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
SHF-2UH
– Sizes 14 ~ 58
– Ratios
30,50,80,100,120,
160
– Cross Roller
Bearing Output
SHF-2UJ
– Sizes 14 ~ 58
– Ratios
30,50,80,100,120,
160
– Input Shaft
– Cross Roller
Bearing Output

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads

SHG-2UH “Quantum”
– Sizes 14 ~ 65
– Ratios
50,80,100,120,160
– Same Dimensions as
SHF-2UH
– 30% inc. in Torque
– 50% inc. in Life

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
SHD-2SH
• Integrated Cross Roller Bearing
• “Ultra Flat” “Silk Hat”
• Sizes 14 ~ 40
• Ratios 50 ~ 160
• Life = 35,000 hrs.
• “OEM Gearhead”
• Cost Savings from Assembly Time
• Integral Bearing Reduces Space

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
CSF Mini Gearheads
Gear Ratios: 30,50,100 (w/ 80:1 for #14)
4 Point Contact Output Bearing

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
Input: Motor Mount

Output: Flange

Input: Motor Mount

Output: Shaft

Input: Shaft

Output: Shaft

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
CSF-GH
- 5 Sizes: 14, 20, 32, 45, 65
- 5 Gear Ratio: 50:1, 80:1, 100:1, 120:1, 160:1
- Dimensions are the Same as HPG
Motor
Cross Roller Clamp Adapter
Bearing Coupling

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Harmonic Planetary®
HPG Series

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Harmonic Planetary®
Benefits of Harmonic Drive Gearing
High Positional Accuracy
Low Lost Motion
Smooth Motion

+
Benefits of Planetary Gearing
Low Gear Ratios
Quick-Connect Coupling

= Harmonic Planetary®

Sold & Serviced By:

ELECTROMATE

Innovative Ring Gear for optimized load www.electromate.com

distribution and backlash less than
1 arcmin for the life of the gearhead
Ring Gear

“Eliminate Backlash Creep with the
Harmonic Planetary”

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Large Cross-Roller Bearing for High
Loads and Smooth, Precise Motion
Integral Cross
Roller Bearing

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Convenient Output Configurations

Flange or Bolt-on Shaft
Output

Flange output is ideal for
turntable applications

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Easy Mounting to Any Motor

Motor Adapter
Flange

Quick-Connect Coupling
with Balanced Pinion

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Product Overview

6 Frame Sizes:
Ratios*: 3, 5, 9, 11, 12, 15, 20, 21, 25, 33, 45
* Depending on Frame Size

3 Arc-Min Backlash Standard
1 Arc-Min Low Backlash Option
L10 = 20,000 hrs.

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HPG vs. Alpha SP Series
HPG’s axial length is SHORTER than Alpha SP
HPG’s favorable form factor

Alpha SP Series Harmonic Planetary Series

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Hysteresis HPG has LOWER
Red: HPG-20A-5-BL3 Backlash &
Black: Alpha SP075-5 Hysteresis loss
10
arc-min
Torsion Arc-min

5
Torsion Arc-min

0

-5

-10
-25 -20 -15 -10 -5 0 5 10 15 20 25
Torque N.m ･m
Torque N

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Hysteresis
Blue: HPG-20A-33-BL1
HPG has LOWER
Red: HPG-20A-33-BL3 Backlash &
Black: Alpha SP075-SF2-28 Hysteresis loss
8
6
Torsion Arc-min in

4
T o rs io n a rc - m

2
0
-2
-4
-6
-25 -20 -15 -10 -5 0 5 10 15 20 25
Torque Nm

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Test Conditions: HPG: BL3 Version
Maintains 3 Arc-min Specification
1500 rpm, 885 in-lb
- No Backlash Creep
Continuous Duty, Sinusoidal Load
Durability Test Data
HPG Satisfies
Red: HPG-20A-33-BL3
Accelerated
Black: Alpha SP075-28 Life Test
14.0 Requirement
L10=20,000 hrs.
12.0
Lost Motion (arc-min)

10.0

8.0

6.0 HPG is still below
3 arc-min
4.0 @ 49,000 hrs.

2.0

0.0
1.0 10.0 100.0 1000.0 10000.0
Hours

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HPG has Better Positional Accuracy

HPG-20A-05-BL3 2.4 arc-min

Alpha SP075-M-1-5
3.9 arc-min

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HPG has Better Positional Accuracy

HPG-20A-33-BL3 1.4 arc-min

Alpha SP075-M-1-28
2.8 arc-min

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Efficiency
Red: HPG-20A-05-BL3 (LM=3 arc-min)
Black: Alpha SP075-M-1-5 (LM=6 arc-min)
100
90
80
Efficiency %
Efficiency %

70
60
50 HPG has HIGHER Efficiency
40 (Even while providing lower
30 Lost Motion!)
20
10
0
0 5 10 15 20 25
Output torque Nm

Sold & Serviced By:

ELECTROMATE
www.electromate.com

No Load Running Torque
Red: HPG-20A-05-BL3
Black: Alpha SP075-M-1-5

50
NLRT Ncm

40
NLRT Ncm

30 HPG has LOWER
Running Torque
20
10
0
0 1000 2000 3000
Input speed RPM

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Moment Rigidity
Red: HPG-20A-11-BL1/BL3
Black: Alpha SP075-SF2-28
2.5
2.0
1.5
Deflection arc-min_

1.0
0.5
0.0
-0.5
HPG has HIGHER
-1.0
-1.5 Moment Rigidity
-2.0
-2.5
-50 -40 -30 -20 -10 0 10 20 30 40 50
Moment Nm

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Gearheads
Complementary Product Lines

8400

2100

Quick Connect
CSF-GH Series
Harmonic
Rated Planetary
Torque HPG Series
(in-lbs)

53
Mini Gearheads

2 CSF-Mini Series

5 30 45 50 100 120 160
Gear Ratio
(R:1) Not To Scale

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Harmonic Drive Actuators
(Actuator: Integrated Motor + Gearhead + Encoder)
FHA-C
• Compact
• Hollow Shaft
• Accurate
• 14 wire for OEM
Amplifiers
• 4 Wire for HDSI
Driver Many Options Available
• 100V, 200V • Absolute Encoder
(& 24V for #17) • Output Flange Clamp
Windings • Brake
• Brushless • Limit Switches

Sold & Serviced By:

ELECTROMATE
www.electromate.com

(Actuator: Integrated Motor + Gearhead + Encoder)

FHA-C Mini
• 3 Sizes
• Hollow Shaft
• Accurate
• 14 wire for OEM Amplifiers
(24V Motor Winding)
• 4 Wire for HDSI Driver
(100V Motor Winding)
• Brushless

Sold & Serviced By:

ELECTROMATE
www.electromate.com

(Actuator: Motor + Gearhead + Encoder)

RSF-5 Actuator
• Compact
• Hollow Shaft
• Accurate
Without Brake
• 8 wire for OEM
Amplifiers
• HDSI Driver Avail.
• 24V
With Brake

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Harmonic Drive Actuators sales@electromate.com

RH-mini
• Brush-Type
• 4 Sizes: 5, 8, 11, 14
• Widely Accepted
• Convenient
• Performance

Sold & Serviced By:

ELECTROMATE
www.electromate.com

RHS Actuators
• Brush-Type
• 5 sizes
• Shaft Output

RFS Actuators
• Brush-Type
• 5 sizes
• Flange Output

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Chamberlink - HHA
• Very High Vacuum
Feed through Actuator
• Operates in Vacuum
up to 10-7 Torr
• Currently available in
2 sizes:
– 10 and 14

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Circular spline
Flexspline

O-ring

Vacuum

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Considerations
• Grease – Microcote 096, 196, 296
– Perflouropolyether grease suitable for very high
vacuum
– Vapor pressure (outgassing) function of temperature
• Vacuum domains
– Ultra High 10-9 to 10-12
– Very High vacuum 10-6 to 10-8
• HD Boston Test capability 10-7
– High 10-3 to 10-5

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HHA Advantages / Limitations
• Advantages
– Smoothness and accuracy
– High ratio instead of 1:1
– Bake out capability to 300 C with motor removed
• Limitations
– Low output speed
– Position sensing limitations (no home, no output
encoder)
– Torque limitations

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HKM- “Powerhub”
• Introduced in 1998-99
• Available
– Size 20 has 13mm hole
– Size 25 has 27mm hole

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Flexspline
Circular spline – ductile iron phosphate coat on OD

Encoder HP

Output bearing HKM-25

Sold & Serviced By:

ELECTROMATE
www.electromate.com

HKM concept
• Compact actuator with through hole
• Introduced with ElectroCraft Bru series AC
drives
– Allen Bradley acquired ElectroCraft
• G&L Private labels old Electro Kraft drive
• HD Boston now supplies G&L drives
• Most customers use their own drive
– Compatible with brushless drives

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Nomenclature
• HKM-20-60

Size Output speed
20 60 has 50:1 ratio
25 30 has 100:1 ratio

Sold & Serviced By:

ELECTROMATE
www.electromate.com

What we supply
• Actuator
• Configured drive
• Power cable
• Feedback cable
• IO cable (optional)

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Thank You!

Hd Systems LLC actively marketed products 2006

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