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Biodiesel:
                                            The Sustainability Dimensions
    A Publication of ATTRA—National Sustainable Agriculture Information Service • 1-800-346-9140 • www.attra.ncat.org

By Al Kurki,                                Biodiesel is a renewable and environmentally friendly fuel. This publication surveys many dimensions
Amanda Hill and                             of biodiesel production and use. Net energy balance, sustainable bioenergy crops, scale of production,
Mike Morris, NCAT                           consumer access and the economics of biodiesel are all critical when discussing a sustainable energy
Program Specialists                         future for this country. Above all, increased fuel efficiency and possibly increased diesel engine use in the
Updated by                                  United States will be needed in order for biodiesel to become a significant part of our energy future.
Amanda Lowe,
NCAT Intern
© 2010 NCAT


Contents
Introduction ..................... 1
Background and
context ............................... 2
Qualities and quantities
of biodiesel and
biodiesel feedstocks ..... 3
Conclusion ........................ 9
References ...................... 10
Further resources ......... 10




                                                                                                                     Sunflowers. Photo courtesy of USDA ARS.




                                            Introduction                                           dimensions include the net energy balance
                                                                                                   of biodiesel relative to other fuels and the


                                            B
                                                    iodiesel offers well-publicized envi-           link between raising bioenergy crops and
                                                    ronmental, economic and national               sustainable, soil-building practices. Other
                                                    security benefits. Biodiesel combus-            considerations include the qualities of dif-
                                            tion emits fewer regulated and non-regulated           ferent biodiesel feedstocks and the econom-
                                            pollutants than petrodiesel. Further, biodie-          ics of production and use. This publication
                                            sel is biodegradable and its lubricity extends         also raises other issues, such as access, scale
                                            engine life.                                           and ownership of production, co-prod-
ATTRA—National Sustainable                                                                         uct development and the extent to which
Agriculture Information Service             Biodiesel could benefit farmers and rural
(www.attra.ncat.org) is managed                                                                    biodiesel and other biofuels can effectively
                                            communities, depending on ownership
by the National Center for Appro-                                                                  replace petroleum fuels.
priate Technology (NCAT) and is             of production facilities and the mix and
funded under a grant from the
United States Department of
                                            marketability of useful co-products. Also,             All dimensions of biodiesel production
Agriculture’s Rural Business-               biodiesel could reduce dependence on for-              and use are fundamentally intertwined
Cooperative Service. Visit the
NCAT Web site (www.ncat.org/
                                            eign oil and corresponding f luctuations               with each other and with the topic of envi-
sarc_current.php) for                       in availability and price. Th is publication           ronmental sustainability. To isolate and
more information on
our sustainable agri-
                                            addresses the sustainability dimensions                address any single aspect of biodiesel invites
culture projects.                           of biodiesel production and use. These                 reference to others.
phosphorous-availing crops with cash crops
                          Biodiesel is vegetable oil that is permanently    can save energy on the farm. Changing till-
                          thinned through a chemical reaction of the oil,   age methods or technologies and properly
                          alcohol and a catalyst.
                                                                            scaling equipment to the farm operation
                                                                            can also save energy. These changes may be
                                                                            important precursors to the cost-effective
                         Background and context                             production and use of biodiesel.
                         The bigger picture
                         The United States consumes transporta-             Biodiesel as a transportation fuel
                         tion fuels at an extremely high rate per           Simply put, biodiesel is the product of mix-
                         capita compared with other industrialized          ing vegetable oil or animal fat with alcohol
                         countries. In 2005, for example, 559 gal-          (usually methanol or ethanol) and a catalyst,
                         lons of petroleum transportation fuels were        usually lye. Glycerin is the main by-product.
                         expended for every man, woman and child            Biodiesel performs very similarly to low-
                         in this country, compared with 429 gal-            sulfur petroleum-based diesel in terms of
                         lons per capita in Canada, 184 gallons in          power, torque and fuel efficiency, and does
                         Germany and 182 gallons in Japan (Earth            not require major engine modifications.
Related ATTRA            Trends, 2009).
Publications                                                                Joshua Tickell, the author of several books
                         Two major policy and practical changes             on biodiesel, claims biodiesel contains about
Biodiesel: Do-it-your-                                                      12 percent less energy than petrodiesel
                         must occur for biodiesel to have a real effect
self Production Basics
                         on this country’s energy future:                   (biodiesel has 37 megajoules per kilogram
Biodiesel Use,                                                              versus petrodiesel at 42 megajoules per kilo-
Handling and Fuel        1) A national commitment to energy                 gram). This difference is partially offset by
Quality                  efficiency in every facet of American life.          a 7-percent average increase in combustion
                         This may include community redesign, broad         efficiency of biodiesel. No overall perceived
Biodiesel Curriculum
(from Piedmont
                         changes in food production and delivery sys-       decrease in performance is noted for most
Biofuels)                tems, greater commitment to mass transit           vehicles using biodiesel, even though, on
                         and increased mileage efficiency for vehicles.       average, there is 5 percent less torque, power
Oilseed Processing for   Reducing our fuel consumption would mean
Small-Scale Producers                                                       and fuel efficiency (Tickell, 2000).
                         biofuels over time would make up a larger
Efficient Agricultural     portion of overall transportation fuel.            Biodiesel is considered a safer fuel than pet-
Buildings: An                                                               rodiesel. Biodiesel has a high flashpoint of
Overview                 2) A massive conversion from gasoline-             over 300 degrees Fahrenheit (150 degrees
                         powered automobiles and light trucks to            Celsius), compared to 125 degrees F (52
Solar-Powered            cleaner-burning diesel automobiles. Th is
Livestock Watering                                                          degrees C) for petrodiesel. The flashpoint
                         sort of change is not without precedent.
Systems                                                                     is the temperature at which a fuel’s vapor
                         Farmers in the United States switched from
Wind-powered                                                                can be ignited. Biodiesel also has a relatively
                         gasoline to diesel-powered farm equipment
Electric Systems for                                                        high boiling point and is generally consid-
                         in the late 1970s and 80s. This is an impor-
Homes, Farms, and                                                           ered safer to handle.
                         tant factor in agriculture’s big energy-use
Ranches: Resources
                         reduction since the 1970s.                         Modern diesel fuels are injected into a highly
Sustainable Corn and                                                        compressed chamber where combustion
Soybean Production       Most farmers and ranchers operate on tight
                                                                            occurs without a spark plug. Biodiesel reacts
                         margins. Capturing energy efficiencies and
                                                                            more rapidly in the chamber with less com-
                         making the best use of biofuels may be
                                                                            bustion delay than most petrodiesel fuels and
                         nearly impossible without retooling cur-
                                                                            is, therefore, assigned a higher cetane num-
                         rent food production and distribution sys-
                                                                            ber. Cetane is the measure of ignition qual-
                         tems. For example, when food is shipped
                                                                            ity. Many of biodiesel’s emission benefits stem
                         over shorter distances, energy consumption
                                                                            from its high ignition quality (NBB, 2009).
                         and freight costs are reduced. Creating local
                         markets for locally grown foods can accom-         Biodiesel can be produced from virtually any
                         plish this. Rotating nitrogen-producing or         kind of vegetable oil, new or used. The U.S.

Page 2        ATTRA                                                             Biodiesel: The Sustainability Dimensions
degrees F. The cloud point can be lowered
  The chemistry of biodiesel                         with winterizing additives formulated for diesel
  Transesterification is the term used to describe    fuels. Biodiesel blends such as B20 (20 percent
  the transformation of vegetable oil into           biodiesel and 80 percent petrodiesel) typically
  biodiesel. Vegetable oil is made up of three       require no action beyond that necessary for
  esters attached to a glycerin molecule; this is    ordinary petrodiesel (Tickell, 2000).
  called a triglyceride. An ester is a hydrocarbon
  chain available to bond with another mole-         The United States produces approximately 3-
  cule. During transesterification, the esters in     5 billion gallons of waste vegetable oil every
  vegetable oil are separated from the glycerin      year in restaurants (Groschen). Much of
  molecule, resulting in the by-product glycerin.    this product goes to landfills; some is used
  The esters then attach to alcohol molecules        in the soap and cosmetics industry. Waste
  (either methanol or ethanol) to form biodiesel.
                                                     cooking oil could meet only a small percent-
  In order to prompt the esters to break from
  the glycerin and bond with the alcohol, a cata-
                                                     age of total U.S. diesel demand. Converting
  lyst (sodium hydroxide or potassium hydrox-        this waste into a relatively low-cost resource,
  ide) must be used. The glycerin by-product         however, reduces the environmental degra-
  can be further processed to make soap.             dation and costs of disposal in landfills.



                                                                                                               A
  Free fatty acids (FFAs) are present in vegetable   The quantity of biodiesel that can be pro-                         t cold
  oil when it has been used in cooking. When         duced from crops is also limited. If rapeseed                      temperatures,
  free fatty acids are present, as in waste veg-     were grown on every acre of cropland available
  etable oil, more base catalyst is required to                                                                          diesel fuels
                                                     in the United States in 2002, an estimated
  neutralize the FFAs, which renders the biodie-                                                               form wax crystals
  sel fit for use. (Adapted from Tickell, 2000)
                                                     36.3 billion gallons of oil could be produced
                                                     — fairly close to current national demand                 that cloud the
                                                     (Peterson). But it is not practical to use all            product and affect
                                                     available farmland to produce transportation              fuel performance.
Department of Energy estimates that about            fuels. Moreover, very serious ethical issues are
450 million gallons of biodiesel were sold in                                                                  This temperature
                                                     raised by sacrificing croplands for vehicle fuel
2007. Total U.S. diesel consumption that                                                                       threshold is called
                                                     in a world where people are hungry and pop-
year was more than 45.3 billion gallons.             ulations are growing. For a discussion of the             the cloud point.
                                                     food versus fuel controversy, see the Web site
Qualities and quantities                             www.journeytoforever.org.
of biodiesel and
biodiesel feedstocks
At cold temperatures, diesel fuels form wax
crystals that cloud the product and affect
fuel performance. This temperature thresh-
old is called the cloud point, and occurs at 20
degrees F (-7 degrees C) for most commonly
used grades of petrodiesel. Biodiesel fuels
generally have a cloud point between 25-60
degrees F (4- 16 degrees C), depending on
the amount of FFAs in the product. Waste
vegetable oil contains more FFAs than virgin
oils. FFAs raise the cloud point of the fuel,
so biodiesel made from used cooking oil or
animal fat will cloud at higher temperatures
than biodiesel made from new vegetable
oil feedstock.
The American Society for Testing and Mate-
rials (ASTM) recommended in 1996 that                Soybean oil is a common virgin feedstock for biodiesel.
biodiesel have a cloud point of at most 38           Photo courtesy of USDA ARS.

www.attra.ncat.org                                                                                             ATTRA         Page 3
Ninety percent of the biodiesel virgin oil          However, the list of the top 30 plant species
                        feedstock in the United States in 2001 was          with the highest oil yield per acre for biodiesel
                        from soybeans. There are many reasons why           doesn’t even include soybeans. Of the more
                        soybeans draw most of the market share as a         common commodity-style crops that can be
                        biodiesel feedstock. Soy is a versatile, nitro-     raised for biofuels in this country, soy ranks
                        gen-fi xing crop that yields oil and food for        as only the eighth-best oil-yielding crop.
                        humans and livestock. Soybean meal is of            This may be good news for farmers who
                        a higher market value than soy oil. Conse-          don’t or can’t grow soybeans on their farms.
                        quently, soy oil is a low-priced by-product         Rapeseed (Brassica napus) rates as the high-
                        available in relatively large volumes.              est- yielding oil source in this country at 122
                                                                            gallons an acre. Sunflower has the third-best
                        Soybean production is subsidized by the fed-        yield at 98 gallons an acre, followed by saf-
                        eral government and benefits from subsidized         flower (80 gallons an acre) at fourth and
                        crop insurance plans. Currently, soy oil is a       mustard rated seventh (59 gallons an acre).
                        cheaper virgin feedstock than other oilseeds.       Table 1 shows the oil yields in gallons per
                        The processing and distribution infrastruc-         acre. One gallon of oil equals 7.3 pounds
                        ture for soybeans is already in place, with         (USDOE, 2005). Please keep in mind as
                        more capacity being added as more biodiesel         you examine this table that the yields will
                        production facilities come online.                  vary in different agroclimatic zones.

Table 1: Oil producing crops (Adapted from Tickell, 2000)
                                                  Gal Oil/                                                         Gal Oil/
          Plant               Latin Name                               Plant                  Latin Name
                                                   Acre                                                             Acre
Oil Palm              Elaeis guineensis             610      Rice                      Oriza sativa L.                85
Macauba Palm          Acrocomia aculeata            461      Buffalo Gourd              Cucurbita foetidissima         81
Pequi                 Caryocar brasiliense          383      Safflower                   Carthamus tinctorius           80
Buriti Palm           Mauritia flexuosa              335      Crambe                    Crambe abyssinica              72
Oiticia               Licania rigida                307      Sesame                    Sesamum indicum                71
Coconut               Cocos nucifera                276      Camelina                  Camelina sativa                60
Avocado               Persea americana              270      Mustard                   Brassica alba                  59
Brazil Nut            Bertholletia excelsa          245      Coriander                 Coriandrum sativum             55
Macadamia Nut         Macadamia terniflora           230      Pumpkin Seed              Cucurbita pepo                 55
Jatropa               Jatropha curcas               194      Euphorbia                 Euphorbia lagascae             54
Babassu Palm          Orbignya martiana             188      Hazelnut                  Corylus avellana               49
Jojoba                Simmondsia chinensis          186      Linseed                   Linum usitatissimum            49
Pecan                 Carya illinoensis             183      Coffee                     Coffea arabica                  47
Bacuri                Platonia insignis             146      Soybean                   Glycine max                    46
Castor Bean           Ricinus communis              145      Hemp                      Cannabis sativa                37
Gopher Plant          Euphorbia lathyris            137      Cotton                    Gossypium hirsutum             33
Piassava              Attalea funifera              136      Calendula                 Calendula officinalis            31
Olive Tree            Olea europaea                 124      Kenaf                     Hibiscus cannabinus L.         28
Rapeseed              Brassica napus                122      Rubber Seed               Hevea brasiliensis             26
Opium Poppy           Papaver somniferum            119      Lupine                    Lupinus albus                  24
Peanut                Ariachis hypogaea             109      Palm                      Erythea salvadorensis          23
Cocoa                 Theobroma cacao               105      Oat                       Avena sativa                   22
Sunflower              Helianthus annuus              98      Cashew Nut                Anacardium occidentale         18
Tung Oil Tree         Aleurites fordii               96      Corn                      Zea mays                       18

Page 4        ATTRA                                                              Biodiesel: The Sustainability Dimensions
Higher-yielding oil crops like saff lower,         available for succeeding years’ crops.
mustards and sunf lower have significant           Oil-yielding brassicas such as mustards,
rotational benefits. For example, deep             canola and rapeseed help reduce soil-
safflower and sunflower roots help break           borne diseases and pathogens. Table 2
up hardpan and improve soil tilth. Canola          shows the rotational benefits of certain
and rapeseed can make soil nutrients               oilseed crops.


Table 2: Rotational benefits of oilseed crops. See the References section for sources.

                     Yield (Gal                                                                           Management
 Oil Seed Crop Oil/ Acre)                             Rotational Benefits                                   Practices
Rapeseed/Canola         122       Both are cool season crops. Attract hoverflies whose larvae prey     Sclerotinia-susceptible.
                                  on aphids. Has value as green manure because it makes phos-         Should not be grown
                                  phorus available for subsequent year’s crops and initial research   within five years of
                                  shows it inhibits growth of small weed seeds. Can serve as a        sunflower.
                                  nutrient catch crop. Provides weed control at high seeding rates.
                                  Canola is edible version of rapeseed; winter and spring varieties
                                  are available. Winter varieties are not as winter hardy as winter
                                  small grains (wheat, barley). Tap root breaks up hardpan. Good
                                  rotation crop, breaking cycles of weeds, disease and insect
                                  pests. Mellows soil.
Peanut                  109       Peanuts are often grown in rotation with other crops to replace
                                  soil nitrogen and decrease the need for synthetic fertilizers.

Sunflower                98        Catch crop for nutrients, breaks up hardpan and compacted soil,     Susceptible to sclero-
                                  may reduce fusarium when used in rotation with grain crops,         tinia and should be
                                  can serve as a windbreak. Row-cropping provides opportunity         grown once very five
                                  for mechanical weed control during growing season.                  years. Should not be
                                                                                                      raised in short rotations
                                                                                                      with crucifers.
Safflower                 80        Breaks up hardpan and compacted soil with its deep roots.

Crambe                  72        Cool season crop—similar to canola, but more disease resistant
                                  and is tolerant of flea beetle damage.

Camelina                60        Cool season crop—a crucifer like canola, rape, mustard, and
                                  crambe. Has allelopathic effects and it is somewhat drought
                                  resistant. Is fairly weed competitive when winter or very early
                                  spring seeded.

Mustard                 59        Primarily a cool season crop. Nutrient catch crop. Has nemati-      Sclerotinia-susceptible.
                                  cidal properties that reduce soil-borne pathogens. Can smother      Should not be grown
                                  weeds and has allelopathic effects on weeds.                         within five years of
                                                                                                      sunflower.
Flaxseed/Linseed        49        A good crop for interseeding or to sow following a competitive
                                  crop onto clean field. Not weed competitive on its own. It is a
                                  light feeder.
Soy                     46        Fixes nitrogen, although most of the nitrogen is removed with       Poor choice for control-
                                  the bean harvest.                                                   ling erosion or building
                                                                                                      organic matter levels.
Lupine                  24        Moderate nitrogen fixer, takes up soil phosphorus—making
                                  it available for subsequent crops; reduces erosion and crop
                                  disease, deep taproots can open and aerate soil.
Oat                     22        Erosion control, enhances soil life, and adds organic matter.
                                  Serves as a catch crop and a nurse crop, can be used for weed
                                  control in rotations, crop residue reduces nitrogen leaching.



www.attra.ncat.org                                                                                       ATTRA           Page 5
State agricultural experiment stations, the     turn a profit? Many farmers and ranchers
                            Cooperative Extension Service or the Natu-      are raising more diverse, higher-value food
                            ral Resources Conservation Service (NRCS)       crops and animals because they perceive that
                            may have information on specific oilseed         subsidized, bulk commodity production is
                            crops that can be raised in certain locations   economically unsustainable for them. This
                            and the best rotations for soil-building and    is a factor to consider in producing biofuel
                            pest suppression benefits. Sustainable agri-     crops as well.
                            culture groups are often helpful, since they
                            may have farmer members who have experi-        The energy balance of biodiesel
                            ence raising brassicas or other oilseed crops
                            in rotation. Rotational benefits are also out-
                                                                            compared to ethanol and
                            lined in other sources listed in the Further    petroleum diesel
                            resources section of this publication.          Debates within scientific and policy circles
                                                                            center on the net energy balance of various
                            The bulk commodity treadmill                    ethanol and biodiesel feedstocks. The energy
                                                                            balance is “a comparison of the energy stored
                            Large plots of undifferentiated plant spe-
                                                                            in a fuel to the energy required to grow,
                            cies grown on the same ground year after
                                                                            process and distribute that fuel” (Tickell,
                            year or in very short rotations are known as
                                                                            2000). In this publication we use the most
                            monocultures. The negative environmental
                                                                            commonly quoted energy balance statistics
                            aspects of monocultures are researched and
                                                                            available at press time.
                            proven. The same aspects hold true for any
                            oilseed crop considered for biodiesel. Mono-    Biodiesel provides a positive energy balance,
                            culture crop production can deplete the soil    according to most sources. For every unit
                            of organic matter and essential nutrients,      of energy needed to produce biodiesel, 3.2
                            which can result in soil compaction, erosion    units of energy are gained. Evidence suggests
                            or downstream nutrient loading. Monocul-        virgin oil from sources other than soy may
                            tures also create more insect, pathogen and     have even higher energy content. Overall,
                            weed management challenges.                     biodiesel is said to have the highest energy
                                                                            yield of any liquid fuel. According to the
                            Monocultures exhibit an economic dimen-
                                                                            Minnesota Department of Agriculture Web
                            sion as well. At what point does any cash
                                                                            site (Groschen):
                            crop become an undifferentiated bulk com-
                            modity raised in such high volumes that it          • Biodiesel provides an energy yield of
                            doesn’t have enough value for growers to              3.2 (soybean oil)
                                                                                • Bioethanol provides an energy yield
                                                                                  of 1.34
                                                                                • Petrodiesel provides an energy yield
                                                                                  of .843
                                                                                • Petro gasoline provides an energy
                                                                                  yield of .805

                                                                            Economics of biodiesel
                                                                            production and use
                                                                            Commercial-scale biodiesel production has
                                                                            been through some dizzying and difficult
                                                                            growth and retrenchment periods in the past
                                                                            few years. After rapid growth and reports of
                                                                            profits in 2006-2007, 2008 spikes in com-
                                                                            modity prices and the collapse in petro-
Canola is the edible version of rapeseed. Photo courtesy of USDA ARS.       leum prices have made for some hard les-

Page 6         ATTRA                                                            Biodiesel: The Sustainability Dimensions
sons for biodiesel investors and advocates.      dropping by $19 to $45 per ton.” (Feed-
Some planned biodiesel plants were not           stuffs, 2009)
built and existing plants cut production or
                                                 A 30-million-gallon-a-year (MGY) biodiesel
closed in 2008. One can now draw on some
                                                 plant in Ralston, Iowa, currently employs
of these experiences to assess the economics
                                                 28 full time workers. The nearby 12-
of biodiesel production.
                                                 million-bushel-a-year capacity oilseed
Many studies have been conducted on the          crusher employs 16 fulltime-equivalent
potential macroeconomic benefits of large-        workers (Raney, 2009). If this plant is indic-
scale biodiesel production in various loca-      ative of larger-scale biodiesel production, the
tions around the country. According to the       late 1990s projections of 100 jobs created for
Hampel Oil Distributors’ Biodiesel Fact          each 100 MGY of biodiesel production seem
Sheet (Hampel Oil, 1998), and Dr. Donald         to hold true.
Van Dyne, seven major economic benefits
                                                 Scale is a strong determinant of who can
would accrue to state and local communities
                                                 afford to own all or part of a plant or

                                                                                                     T
that produced biodiesel:                                                                                      he cost
                                                 biorefi nery, bear the risks and accrue the                   of the
1) Biodiesel expands demand for soybean          benefits of that ownership. The rule of
   oil, which raises the price processors pay    thumb for the price of a new, larger-scale                   vegetable
   for soybeans.                                 biodiesel plant is about $1 for a gallon of         oil feedstock is
                                                 annual production capacity.                         the single largest
2) Soybean farmers near the biodiesel
   plant receive slightly higher prices for      The cost of the vegetable oil feedstock is the      factor in biodiesel
   soybeans.                                     single largest factor in biodiesel production       production costs.
                                                 costs. In recent years, biodiesel costs ranged
3) The presence of a facility that creates
                                                 between $1.25 and $2.50 a gallon, before
   energy from soybeans adds value to the
                                                 taxes, depending on transportation, distri-
   state’s industrial and income base.
                                                 bution and feedstock costs (Radich, 2004).
4) More jobs and increased personal income
                                                 Waste vegetable oil can be used to make
   in rural communities.
                                                 biodiesel. What was once considered a waste
5) Additional and more diversified markets        product to be given away or disposed of in a
   for both starch-based and oilseed-based       landfill now has value and a price for reuse
   crops that can help production agriculture    in a many communities. Th is has the net
   be more competitive.                          effect of driving up this biodiesel feedstock
                                                 cost as well.
6) Investment in production plants also
   provides an increased tax base to help
   support local governments, schools and
   other public services (Van Dyne, 1998).
Van Dyne’s first and second assertions have
been confirmed by a 2009 study commis-
sioned by the United Soybean Board. That
study found that “U.S. soybean farmers
received an additional $2.5 billion in net
returns over the last four years due to the
biodiesel industry’s demand for soybean oil.”
or about a 25-cents-per-bushel increase in
the price of soybeans. The study asserts “that
the biodiesel industry has essentially created
a new floor for soybean oil prices. Addition-
ally, the study found that higher demand
for soybean oil led to an increased supply of    Mustard has rotational benefits. Photo courtesy of
soybean meal, resulting in meal prices           USDA ARS.


www.attra.ncat.org                                                                                   ATTRA         Page 7
Biodiesel that is sold, traded or otherwise       production. According to David Morris
                      publicly distributed has to meet the ASTM         of the Institute for Local Self-Reliance, “If
                      D-6751 quality standards. Processing and          farmers own the ethanol plants; that is, if
                      testing to these standards can add consider-      they own a share of the manufacturing facil-
                      ably to the costs of biodiesel production for     ity that converts their raw material into a
                      smaller producers. Some biodiesel users and       finished product, they can receive dividends
                      homebrewers are willing to accept tradeoffs        of 20-30 cents per gallon.” (Morris, 2005)
                      in small-scale production, meeting only the       Another dimension related to farmers mak-
                      most critical indicators of fuel quality.         ing a reasonable profit is the value of biodiesel
                      The economics of producing and using              co-products. For example, entrepreneurs and
                      biodiesel on a small scale are outlined in        scientists in Montana considering biodiesel
                      Maria “Mark” Alovert’s excellent Biodiesel        development in that state discovered in 2006
                      Homebrew Guide. There are several calcula-        that a biodiesel plant could not pay farmers a
                      tors that can help determine the costs of oil-    sustained fair price for their bioenergy crops
                      seed crushing and biodiesel production. See       (canola or industrial rape) unless the co-prod-
                      the Further resources section at the end of       ucts could be manufactured and sold.
                      this publication for more details.                Th is means that a biorefinery may be the
                                                                        most economically sustainable means of
                      Ownership and design of                           larger-scale biodiesel production. Within
                      biodiesel production                              this production design or paradigm, the
                                                                        crude vegetable oil pressed from bioenergy
                      Ownership and design of biodiesel produc-
                                                                        crops is the base for all sorts of products,
                      tion is also related to feedstock price and a
                                                                        ranging from relatively lower-value biodiesel
                      fair rate of return to farmers. Farmer owner-
                                                                        to biolubricants for motors. The crop press-
                      ship of at least part of the production process
                                                                        ings have potential value as biopesticides and
                      beyond the farm gate keeps more dollars in
                                                                        animal feed. Table 3 shows some of the possible
                      farmers’ pockets and in the local commu-
                                                                        co-products of biodiesel (Miller, 2003).
                      nity. This has been proven time and again,
                      most recently in the Midwest with ethanol         Biorefineries are not a new concept. They
                                                                        are, in fact, similar to petroleum refineries.
Table 3: Value-added tree (Adopted from Miller, 2003)                                 However, their process com-
                                                                                      plexities, capitalization and
                                                                                      permitting requirements go far
                                                                                      beyond making biodiesel in the
                                                                                      garage or farm shop.

                                                                                     Scale of biodiesel
                                                                                     production
                                                                                     In the Kansas-based Land
                                                                                     Institute’s Sunshine Farm proj-
                                                                                     ect, researchers concluded that
                                                                                     farm-scale biodiesel production
                                                                                     might not be cost-effective for
                                                                                     farmers to pursue individually,
                                                                                     but that some level of commu-
                                                                                     nity-scale biodiesel production
                                                                                     with standards satisfactory to
                                                                                     engine manufacturers would be
                                                                                     more feasible (Bender, 2001).
                                                                                     Individuals would each have
                                                                                     to spend too much energy and
Page 8     ATTRA                                                             Biodiesel: The Sustainability Dimensions
resources to produce biodiesel on a farm.
This conclusion has been verified by Mon-
tana farmers who participated in a statewide
biodiesel testing project (Kurki, 2009).
Small community-scale biodiesel produc-
tion would likely produce more biodiesel
for less effort. That scale of production was
not precisely defined in the Land Institute
report. Far more research and documented
practical experience in biodiesel production in
dispersed, near-farm and community-level
settings is needed.
Larger-scale biodiesel production has slowed
after an enormous growth spurt. In March
2008, 173 biodiesel production plants were
online in the United States. The new plants
range in initial production capacity from
about 1.25 MGY at a plant in Texas to a
proposed 30 MGY plant in Iowa. Archer
                                                  Biodiesel bus. Photo courtesy of USDA ARS.
Daniels-Midland has an 85 MGY plant in
North Dakota (using canola) and Cargill
has a 37.5 MGY plant in Iowa.
                                                  Conclusion
                                                  Resources are available to help farmers and
Access to biodiesel                               consumers determine the best means to manage
Biodiesel is currently available in most states   the advantages biodiesel has to offer. Biodiesel
that produce oilseed crops, and many farmers      has tailpipe benefits and holds great promise as a
use biodiesel as a means of fostering produc-     sustainable energy source, if several sustainability
tion and raising public awareness. Nonethe-       principles are treated seriously:
less, farmers’ access to biodiesel for farm use
is another dimension that requires consid-        1) Capture as much energy efficiency as pos-
eration and raises potential for a sad irony.        sible on and off the farm to reduce trans-
Farmers who raise crops for biodiesel in             portation fuel demand, reduce production
isolated rural areas may not have ready access       costs and improve energy balance.
to the finished fuel. Unless farmers intend to     2) Convert as much waste as possible into a
make biodiesel on-location, or a larger-scale        useable resource, such as converting waste
local biodiesel production facility is online,       vegetable oil into fuel.
many farmers may find they cannot use the          3) Put oil-producing crops and high-qual-
fuel they are working to create. On its Web          ity agricultural lands to their highest and
site, the National Biodiesel Board lists about       most sustainable use, which will often be
1,400 suppliers across the United States, but        food production instead of energy pro-
some have discontinued biodiesel distribu-           duction.
tion. Almost every state has at least one pump
station that offers some blend of biodiesel,       4) Raise bioenergy crops that enhance soil
though not necessarily within practical dis-         and water resources.
tance for most potential customers. The site      5) Create a range of diverse opportunities
posts a map of retail outlets for biodiesel          for biodiesel production in terms of the
across the country. The board recommends             scale, design and ownership, so farmers
asking regional fuel distributors to get more        and rural communities can share in the
biodiesel supplied locally (NBB, 2009).              economic benefits.


www.attra.ncat.org                                                                                       ATTRA   Page 9
References                                                 Radich, Anthony. 2004. Biodiesel Performance, Costs,
                                                           and Use. Energy Information Administration. U.S.
Bender, Marty. 2001. Energy in Agriculture and             Department of Energy. www.eia.doe.gov/oiaf/
Society: Insights from the Sunshine Farm. The Land         analysispaper/biodiesel
Institute. 10 p. Accessed July 2009. www.landinstitute.
org/vnews/display.v/ART/2001/03/28/3accb0712               Raney, Bill. West Central Soy. April 2009 phone
                                                           conversation with author Al Kurki.
EarthTrends. 2009. Transportation: Motor
gasoline consumption per capita. World Resources           Tickell, Joshua. 2000. From the Fryer to the Fuel
Institute. Accessed July 2009. http://earthtrends.         Tank: The Complete Guide to Using Vegetable Oil
wri.org/searchable_db/index.php?theme=6&variable_          as an Alternative Fuel. 3rd Edition. Tickell Energy
ID=292&action=s.elect_countries                            Consulting, Tallahassee, FL. 162 p.
Feedstuffs. 2009. Biodiesel Adds Value to Soybean           U.S. Department of Energy (USDOE). 2004.
Prices. Information from United Soybean Board.             Estimated Consumption of Vehicle Fuels in the
Accessed September 2009. Feedstuffs magazine.               United States, 1995-2004; Table 10.
www.feedstuff s.com/ME2/dirmod.asp?sid=F4D1A9DFC
D974EAD8CD5205E15C1CB42&nm=Breaking+News                   Van Dyne, Donald. 1998. Macro Economic Development
&type=news&mod=News&mid=A3D60400B4204079                   Benefits From the Biofuels Industry. University of
A76C4B1B129CB433&tier=3&nid=8D34974C9E8A4                  Missouri. www.biodiesel.org/resources/reportsdatabase/
83AAA8A2A016B6FA103                                        reports/gen/19980701_gen-097.pdf
Groschen, Ralph. No date. Energy Balance/Life Cycle
Inventory for Ethanol, Biodiesel and Petroleum Fuels.
Minnesota Department of Agriculture.                       Resources for Table 2
                                                           Putnam, D.H., J.T. Budin, L.A. Field, and W.M.
Hampel Oil. 1998. Power Biodiesel and Bio Fuels.           Breene. 1993. Camelina: A Promising Low-input
Accessed August 2009. www.hampeloil.com/                   Oilseed. In: J. Janick and J.E. Simon (eds.), New
power%20bio%20diesel.html
                                                           Crops. Wiley, New York. p. 314-322.
Kurki, Al, with Howard Haines. 2009. Oilseeds for
                                                           UC SAREP Online Cover Crop Database.
Fuel, Feed and the Future Project Report. National
                                                           University of California at Davis. Accessed September,
Center for Appropriate Technology. May 2009.
www.ncat.org/special/oilseeds.nrcs.report.06.01.09.pdf     2005. www.sarep.ucdavis.edu/cgi-bin/ccrop.exe

Miller, Paul. 2003. Value-Added Tree in A Biobased         Wallace, Janet (ed). 2001. Organic Field Crop
Vision for Montana and the Pacific Northwest.               Handbook. Second edition. Canadian Organic
Presentation at the Greening Under the Big Sky             Growers. Ottawa, Ont., Canada. 292 p.
conference. Big Sky, MT, June, 2003.
Morris, David. 2005. West Wing’s Ethanol Problem.          Further resources
Alternet. Accessed July 2009. www.alternet.org/
envirohealth/21147                                         Book
National Biodiesel Board (NBB) 2009. Biodiesel Fact        Alovert, Maria “Mark.” 2004. Biodiesel Homebrew
Sheets. Accessed July 2009. www.biodiesel.org/resources/   Guide. Version 9. May 8. 85 p.
fuelfactsheets/default.shtm
National Biodiesel Board (NBB). 2009. Guide to
                                                           Online
Buying Biodiesel. Accessed July 2009. www.biodiesel.       NCAT Oilseeds for Fuel, Feed and the Future
org/buyingbiodiesel/guide                                  www.ncat.org/special/oilseeds.php
Peterson, Charles L. No date. Potential Production         Biodiesel Cash Flow Worksheet, Oilseeds Processing
of Biodiesel. University of Idaho. Accessed July 2009.     Cash Flow Worksheet and Biodiesel Cash Flow Income
www.uiweb.uidaho.edu/bioenergy/BiodieselEd/                Statement Worksheet
publication/02.pdf                                         www.ampc.montana.edu/energyinformation



Page 10     ATTRA                                                          Biodiesel: The Sustainability Dimensions
Feasibility of Biodiesel Cost Calculator     Biodiesel and Straight Vegetable Oil Kits for
www.uiweb.uidaho.edu/bionergy                Vehicles, Biodiesel Coops, Producers and More
National Biodiesel Board                     www.ecobusinesslinks.com/biodiesel.htm
www.biodiesel.org                            BiodieselSMARTER
Journey to Forever                           www.biodieselSMARTER.org
http://journeytoforever.org/biodiesel.html   National Action Plan for Energy Efficiency. July 1,
The Veggie Van Organization                  2009. U.S. Environmental Protection Agency
www.veggievan.org                            www.epa.gov/cleanenergy/energy-programs/napee/index.html



Notes




www.attra.ncat.org                                                              ATTRA        Page 11
Biodiesel: The Sustainability Dimensions
                  By Al Kurki, Amanda Hill and
                  Mike Morris, NCAT Program Specialists
                  Updated by Amanda Lowe, NCAT Intern
                  © 2010 NCAT
                  Holly Michels, Editor
                  Amy Smith, Production
                  This publication is available on the Web at:
                  www.attra.ncat.org/attra-pub/biodiesel_sustainable.html
                  or
                  www.attra.ncat.org/attra-pub/PDF/biodiesel_sustainable.pdf
                  IP281
                  Slot 281
                  Version 011910


Page 12   ATTRA

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Biodiesel: The Sustainability Dimensions

  • 1. Biodiesel: The Sustainability Dimensions A Publication of ATTRA—National Sustainable Agriculture Information Service • 1-800-346-9140 • www.attra.ncat.org By Al Kurki, Biodiesel is a renewable and environmentally friendly fuel. This publication surveys many dimensions Amanda Hill and of biodiesel production and use. Net energy balance, sustainable bioenergy crops, scale of production, Mike Morris, NCAT consumer access and the economics of biodiesel are all critical when discussing a sustainable energy Program Specialists future for this country. Above all, increased fuel efficiency and possibly increased diesel engine use in the Updated by United States will be needed in order for biodiesel to become a significant part of our energy future. Amanda Lowe, NCAT Intern © 2010 NCAT Contents Introduction ..................... 1 Background and context ............................... 2 Qualities and quantities of biodiesel and biodiesel feedstocks ..... 3 Conclusion ........................ 9 References ...................... 10 Further resources ......... 10 Sunflowers. Photo courtesy of USDA ARS. Introduction dimensions include the net energy balance of biodiesel relative to other fuels and the B iodiesel offers well-publicized envi- link between raising bioenergy crops and ronmental, economic and national sustainable, soil-building practices. Other security benefits. Biodiesel combus- considerations include the qualities of dif- tion emits fewer regulated and non-regulated ferent biodiesel feedstocks and the econom- pollutants than petrodiesel. Further, biodie- ics of production and use. This publication sel is biodegradable and its lubricity extends also raises other issues, such as access, scale engine life. and ownership of production, co-prod- ATTRA—National Sustainable uct development and the extent to which Agriculture Information Service Biodiesel could benefit farmers and rural (www.attra.ncat.org) is managed biodiesel and other biofuels can effectively communities, depending on ownership by the National Center for Appro- replace petroleum fuels. priate Technology (NCAT) and is of production facilities and the mix and funded under a grant from the United States Department of marketability of useful co-products. Also, All dimensions of biodiesel production Agriculture’s Rural Business- biodiesel could reduce dependence on for- and use are fundamentally intertwined Cooperative Service. Visit the NCAT Web site (www.ncat.org/ eign oil and corresponding f luctuations with each other and with the topic of envi- sarc_current.php) for in availability and price. Th is publication ronmental sustainability. To isolate and more information on our sustainable agri- addresses the sustainability dimensions address any single aspect of biodiesel invites culture projects. of biodiesel production and use. These reference to others.
  • 2. phosphorous-availing crops with cash crops Biodiesel is vegetable oil that is permanently can save energy on the farm. Changing till- thinned through a chemical reaction of the oil, age methods or technologies and properly alcohol and a catalyst. scaling equipment to the farm operation can also save energy. These changes may be important precursors to the cost-effective Background and context production and use of biodiesel. The bigger picture The United States consumes transporta- Biodiesel as a transportation fuel tion fuels at an extremely high rate per Simply put, biodiesel is the product of mix- capita compared with other industrialized ing vegetable oil or animal fat with alcohol countries. In 2005, for example, 559 gal- (usually methanol or ethanol) and a catalyst, lons of petroleum transportation fuels were usually lye. Glycerin is the main by-product. expended for every man, woman and child Biodiesel performs very similarly to low- in this country, compared with 429 gal- sulfur petroleum-based diesel in terms of lons per capita in Canada, 184 gallons in power, torque and fuel efficiency, and does Germany and 182 gallons in Japan (Earth not require major engine modifications. Related ATTRA Trends, 2009). Publications Joshua Tickell, the author of several books Two major policy and practical changes on biodiesel, claims biodiesel contains about Biodiesel: Do-it-your- 12 percent less energy than petrodiesel must occur for biodiesel to have a real effect self Production Basics on this country’s energy future: (biodiesel has 37 megajoules per kilogram Biodiesel Use, versus petrodiesel at 42 megajoules per kilo- Handling and Fuel 1) A national commitment to energy gram). This difference is partially offset by Quality efficiency in every facet of American life. a 7-percent average increase in combustion This may include community redesign, broad efficiency of biodiesel. No overall perceived Biodiesel Curriculum (from Piedmont changes in food production and delivery sys- decrease in performance is noted for most Biofuels) tems, greater commitment to mass transit vehicles using biodiesel, even though, on and increased mileage efficiency for vehicles. average, there is 5 percent less torque, power Oilseed Processing for Reducing our fuel consumption would mean Small-Scale Producers and fuel efficiency (Tickell, 2000). biofuels over time would make up a larger Efficient Agricultural portion of overall transportation fuel. Biodiesel is considered a safer fuel than pet- Buildings: An rodiesel. Biodiesel has a high flashpoint of Overview 2) A massive conversion from gasoline- over 300 degrees Fahrenheit (150 degrees powered automobiles and light trucks to Celsius), compared to 125 degrees F (52 Solar-Powered cleaner-burning diesel automobiles. Th is Livestock Watering degrees C) for petrodiesel. The flashpoint sort of change is not without precedent. Systems is the temperature at which a fuel’s vapor Farmers in the United States switched from Wind-powered can be ignited. Biodiesel also has a relatively gasoline to diesel-powered farm equipment Electric Systems for high boiling point and is generally consid- in the late 1970s and 80s. This is an impor- Homes, Farms, and ered safer to handle. tant factor in agriculture’s big energy-use Ranches: Resources reduction since the 1970s. Modern diesel fuels are injected into a highly Sustainable Corn and compressed chamber where combustion Soybean Production Most farmers and ranchers operate on tight occurs without a spark plug. Biodiesel reacts margins. Capturing energy efficiencies and more rapidly in the chamber with less com- making the best use of biofuels may be bustion delay than most petrodiesel fuels and nearly impossible without retooling cur- is, therefore, assigned a higher cetane num- rent food production and distribution sys- ber. Cetane is the measure of ignition qual- tems. For example, when food is shipped ity. Many of biodiesel’s emission benefits stem over shorter distances, energy consumption from its high ignition quality (NBB, 2009). and freight costs are reduced. Creating local markets for locally grown foods can accom- Biodiesel can be produced from virtually any plish this. Rotating nitrogen-producing or kind of vegetable oil, new or used. The U.S. Page 2 ATTRA Biodiesel: The Sustainability Dimensions
  • 3. degrees F. The cloud point can be lowered The chemistry of biodiesel with winterizing additives formulated for diesel Transesterification is the term used to describe fuels. Biodiesel blends such as B20 (20 percent the transformation of vegetable oil into biodiesel and 80 percent petrodiesel) typically biodiesel. Vegetable oil is made up of three require no action beyond that necessary for esters attached to a glycerin molecule; this is ordinary petrodiesel (Tickell, 2000). called a triglyceride. An ester is a hydrocarbon chain available to bond with another mole- The United States produces approximately 3- cule. During transesterification, the esters in 5 billion gallons of waste vegetable oil every vegetable oil are separated from the glycerin year in restaurants (Groschen). Much of molecule, resulting in the by-product glycerin. this product goes to landfills; some is used The esters then attach to alcohol molecules in the soap and cosmetics industry. Waste (either methanol or ethanol) to form biodiesel. cooking oil could meet only a small percent- In order to prompt the esters to break from the glycerin and bond with the alcohol, a cata- age of total U.S. diesel demand. Converting lyst (sodium hydroxide or potassium hydrox- this waste into a relatively low-cost resource, ide) must be used. The glycerin by-product however, reduces the environmental degra- can be further processed to make soap. dation and costs of disposal in landfills. A Free fatty acids (FFAs) are present in vegetable The quantity of biodiesel that can be pro- t cold oil when it has been used in cooking. When duced from crops is also limited. If rapeseed temperatures, free fatty acids are present, as in waste veg- were grown on every acre of cropland available etable oil, more base catalyst is required to diesel fuels in the United States in 2002, an estimated neutralize the FFAs, which renders the biodie- form wax crystals sel fit for use. (Adapted from Tickell, 2000) 36.3 billion gallons of oil could be produced — fairly close to current national demand that cloud the (Peterson). But it is not practical to use all product and affect available farmland to produce transportation fuel performance. Department of Energy estimates that about fuels. Moreover, very serious ethical issues are 450 million gallons of biodiesel were sold in This temperature raised by sacrificing croplands for vehicle fuel 2007. Total U.S. diesel consumption that threshold is called in a world where people are hungry and pop- year was more than 45.3 billion gallons. ulations are growing. For a discussion of the the cloud point. food versus fuel controversy, see the Web site Qualities and quantities www.journeytoforever.org. of biodiesel and biodiesel feedstocks At cold temperatures, diesel fuels form wax crystals that cloud the product and affect fuel performance. This temperature thresh- old is called the cloud point, and occurs at 20 degrees F (-7 degrees C) for most commonly used grades of petrodiesel. Biodiesel fuels generally have a cloud point between 25-60 degrees F (4- 16 degrees C), depending on the amount of FFAs in the product. Waste vegetable oil contains more FFAs than virgin oils. FFAs raise the cloud point of the fuel, so biodiesel made from used cooking oil or animal fat will cloud at higher temperatures than biodiesel made from new vegetable oil feedstock. The American Society for Testing and Mate- rials (ASTM) recommended in 1996 that Soybean oil is a common virgin feedstock for biodiesel. biodiesel have a cloud point of at most 38 Photo courtesy of USDA ARS. www.attra.ncat.org ATTRA Page 3
  • 4. Ninety percent of the biodiesel virgin oil However, the list of the top 30 plant species feedstock in the United States in 2001 was with the highest oil yield per acre for biodiesel from soybeans. There are many reasons why doesn’t even include soybeans. Of the more soybeans draw most of the market share as a common commodity-style crops that can be biodiesel feedstock. Soy is a versatile, nitro- raised for biofuels in this country, soy ranks gen-fi xing crop that yields oil and food for as only the eighth-best oil-yielding crop. humans and livestock. Soybean meal is of This may be good news for farmers who a higher market value than soy oil. Conse- don’t or can’t grow soybeans on their farms. quently, soy oil is a low-priced by-product Rapeseed (Brassica napus) rates as the high- available in relatively large volumes. est- yielding oil source in this country at 122 gallons an acre. Sunflower has the third-best Soybean production is subsidized by the fed- yield at 98 gallons an acre, followed by saf- eral government and benefits from subsidized flower (80 gallons an acre) at fourth and crop insurance plans. Currently, soy oil is a mustard rated seventh (59 gallons an acre). cheaper virgin feedstock than other oilseeds. Table 1 shows the oil yields in gallons per The processing and distribution infrastruc- acre. One gallon of oil equals 7.3 pounds ture for soybeans is already in place, with (USDOE, 2005). Please keep in mind as more capacity being added as more biodiesel you examine this table that the yields will production facilities come online. vary in different agroclimatic zones. Table 1: Oil producing crops (Adapted from Tickell, 2000) Gal Oil/ Gal Oil/ Plant Latin Name Plant Latin Name Acre Acre Oil Palm Elaeis guineensis 610 Rice Oriza sativa L. 85 Macauba Palm Acrocomia aculeata 461 Buffalo Gourd Cucurbita foetidissima 81 Pequi Caryocar brasiliense 383 Safflower Carthamus tinctorius 80 Buriti Palm Mauritia flexuosa 335 Crambe Crambe abyssinica 72 Oiticia Licania rigida 307 Sesame Sesamum indicum 71 Coconut Cocos nucifera 276 Camelina Camelina sativa 60 Avocado Persea americana 270 Mustard Brassica alba 59 Brazil Nut Bertholletia excelsa 245 Coriander Coriandrum sativum 55 Macadamia Nut Macadamia terniflora 230 Pumpkin Seed Cucurbita pepo 55 Jatropa Jatropha curcas 194 Euphorbia Euphorbia lagascae 54 Babassu Palm Orbignya martiana 188 Hazelnut Corylus avellana 49 Jojoba Simmondsia chinensis 186 Linseed Linum usitatissimum 49 Pecan Carya illinoensis 183 Coffee Coffea arabica 47 Bacuri Platonia insignis 146 Soybean Glycine max 46 Castor Bean Ricinus communis 145 Hemp Cannabis sativa 37 Gopher Plant Euphorbia lathyris 137 Cotton Gossypium hirsutum 33 Piassava Attalea funifera 136 Calendula Calendula officinalis 31 Olive Tree Olea europaea 124 Kenaf Hibiscus cannabinus L. 28 Rapeseed Brassica napus 122 Rubber Seed Hevea brasiliensis 26 Opium Poppy Papaver somniferum 119 Lupine Lupinus albus 24 Peanut Ariachis hypogaea 109 Palm Erythea salvadorensis 23 Cocoa Theobroma cacao 105 Oat Avena sativa 22 Sunflower Helianthus annuus 98 Cashew Nut Anacardium occidentale 18 Tung Oil Tree Aleurites fordii 96 Corn Zea mays 18 Page 4 ATTRA Biodiesel: The Sustainability Dimensions
  • 5. Higher-yielding oil crops like saff lower, available for succeeding years’ crops. mustards and sunf lower have significant Oil-yielding brassicas such as mustards, rotational benefits. For example, deep canola and rapeseed help reduce soil- safflower and sunflower roots help break borne diseases and pathogens. Table 2 up hardpan and improve soil tilth. Canola shows the rotational benefits of certain and rapeseed can make soil nutrients oilseed crops. Table 2: Rotational benefits of oilseed crops. See the References section for sources. Yield (Gal Management Oil Seed Crop Oil/ Acre) Rotational Benefits Practices Rapeseed/Canola 122 Both are cool season crops. Attract hoverflies whose larvae prey Sclerotinia-susceptible. on aphids. Has value as green manure because it makes phos- Should not be grown phorus available for subsequent year’s crops and initial research within five years of shows it inhibits growth of small weed seeds. Can serve as a sunflower. nutrient catch crop. Provides weed control at high seeding rates. Canola is edible version of rapeseed; winter and spring varieties are available. Winter varieties are not as winter hardy as winter small grains (wheat, barley). Tap root breaks up hardpan. Good rotation crop, breaking cycles of weeds, disease and insect pests. Mellows soil. Peanut 109 Peanuts are often grown in rotation with other crops to replace soil nitrogen and decrease the need for synthetic fertilizers. Sunflower 98 Catch crop for nutrients, breaks up hardpan and compacted soil, Susceptible to sclero- may reduce fusarium when used in rotation with grain crops, tinia and should be can serve as a windbreak. Row-cropping provides opportunity grown once very five for mechanical weed control during growing season. years. Should not be raised in short rotations with crucifers. Safflower 80 Breaks up hardpan and compacted soil with its deep roots. Crambe 72 Cool season crop—similar to canola, but more disease resistant and is tolerant of flea beetle damage. Camelina 60 Cool season crop—a crucifer like canola, rape, mustard, and crambe. Has allelopathic effects and it is somewhat drought resistant. Is fairly weed competitive when winter or very early spring seeded. Mustard 59 Primarily a cool season crop. Nutrient catch crop. Has nemati- Sclerotinia-susceptible. cidal properties that reduce soil-borne pathogens. Can smother Should not be grown weeds and has allelopathic effects on weeds. within five years of sunflower. Flaxseed/Linseed 49 A good crop for interseeding or to sow following a competitive crop onto clean field. Not weed competitive on its own. It is a light feeder. Soy 46 Fixes nitrogen, although most of the nitrogen is removed with Poor choice for control- the bean harvest. ling erosion or building organic matter levels. Lupine 24 Moderate nitrogen fixer, takes up soil phosphorus—making it available for subsequent crops; reduces erosion and crop disease, deep taproots can open and aerate soil. Oat 22 Erosion control, enhances soil life, and adds organic matter. Serves as a catch crop and a nurse crop, can be used for weed control in rotations, crop residue reduces nitrogen leaching. www.attra.ncat.org ATTRA Page 5
  • 6. State agricultural experiment stations, the turn a profit? Many farmers and ranchers Cooperative Extension Service or the Natu- are raising more diverse, higher-value food ral Resources Conservation Service (NRCS) crops and animals because they perceive that may have information on specific oilseed subsidized, bulk commodity production is crops that can be raised in certain locations economically unsustainable for them. This and the best rotations for soil-building and is a factor to consider in producing biofuel pest suppression benefits. Sustainable agri- crops as well. culture groups are often helpful, since they may have farmer members who have experi- The energy balance of biodiesel ence raising brassicas or other oilseed crops in rotation. Rotational benefits are also out- compared to ethanol and lined in other sources listed in the Further petroleum diesel resources section of this publication. Debates within scientific and policy circles center on the net energy balance of various The bulk commodity treadmill ethanol and biodiesel feedstocks. The energy balance is “a comparison of the energy stored Large plots of undifferentiated plant spe- in a fuel to the energy required to grow, cies grown on the same ground year after process and distribute that fuel” (Tickell, year or in very short rotations are known as 2000). In this publication we use the most monocultures. The negative environmental commonly quoted energy balance statistics aspects of monocultures are researched and available at press time. proven. The same aspects hold true for any oilseed crop considered for biodiesel. Mono- Biodiesel provides a positive energy balance, culture crop production can deplete the soil according to most sources. For every unit of organic matter and essential nutrients, of energy needed to produce biodiesel, 3.2 which can result in soil compaction, erosion units of energy are gained. Evidence suggests or downstream nutrient loading. Monocul- virgin oil from sources other than soy may tures also create more insect, pathogen and have even higher energy content. Overall, weed management challenges. biodiesel is said to have the highest energy yield of any liquid fuel. According to the Monocultures exhibit an economic dimen- Minnesota Department of Agriculture Web sion as well. At what point does any cash site (Groschen): crop become an undifferentiated bulk com- modity raised in such high volumes that it • Biodiesel provides an energy yield of doesn’t have enough value for growers to 3.2 (soybean oil) • Bioethanol provides an energy yield of 1.34 • Petrodiesel provides an energy yield of .843 • Petro gasoline provides an energy yield of .805 Economics of biodiesel production and use Commercial-scale biodiesel production has been through some dizzying and difficult growth and retrenchment periods in the past few years. After rapid growth and reports of profits in 2006-2007, 2008 spikes in com- modity prices and the collapse in petro- Canola is the edible version of rapeseed. Photo courtesy of USDA ARS. leum prices have made for some hard les- Page 6 ATTRA Biodiesel: The Sustainability Dimensions
  • 7. sons for biodiesel investors and advocates. dropping by $19 to $45 per ton.” (Feed- Some planned biodiesel plants were not stuffs, 2009) built and existing plants cut production or A 30-million-gallon-a-year (MGY) biodiesel closed in 2008. One can now draw on some plant in Ralston, Iowa, currently employs of these experiences to assess the economics 28 full time workers. The nearby 12- of biodiesel production. million-bushel-a-year capacity oilseed Many studies have been conducted on the crusher employs 16 fulltime-equivalent potential macroeconomic benefits of large- workers (Raney, 2009). If this plant is indic- scale biodiesel production in various loca- ative of larger-scale biodiesel production, the tions around the country. According to the late 1990s projections of 100 jobs created for Hampel Oil Distributors’ Biodiesel Fact each 100 MGY of biodiesel production seem Sheet (Hampel Oil, 1998), and Dr. Donald to hold true. Van Dyne, seven major economic benefits Scale is a strong determinant of who can would accrue to state and local communities afford to own all or part of a plant or T that produced biodiesel: he cost biorefi nery, bear the risks and accrue the of the 1) Biodiesel expands demand for soybean benefits of that ownership. The rule of oil, which raises the price processors pay thumb for the price of a new, larger-scale vegetable for soybeans. biodiesel plant is about $1 for a gallon of oil feedstock is annual production capacity. the single largest 2) Soybean farmers near the biodiesel plant receive slightly higher prices for The cost of the vegetable oil feedstock is the factor in biodiesel soybeans. single largest factor in biodiesel production production costs. costs. In recent years, biodiesel costs ranged 3) The presence of a facility that creates between $1.25 and $2.50 a gallon, before energy from soybeans adds value to the taxes, depending on transportation, distri- state’s industrial and income base. bution and feedstock costs (Radich, 2004). 4) More jobs and increased personal income Waste vegetable oil can be used to make in rural communities. biodiesel. What was once considered a waste 5) Additional and more diversified markets product to be given away or disposed of in a for both starch-based and oilseed-based landfill now has value and a price for reuse crops that can help production agriculture in a many communities. Th is has the net be more competitive. effect of driving up this biodiesel feedstock cost as well. 6) Investment in production plants also provides an increased tax base to help support local governments, schools and other public services (Van Dyne, 1998). Van Dyne’s first and second assertions have been confirmed by a 2009 study commis- sioned by the United Soybean Board. That study found that “U.S. soybean farmers received an additional $2.5 billion in net returns over the last four years due to the biodiesel industry’s demand for soybean oil.” or about a 25-cents-per-bushel increase in the price of soybeans. The study asserts “that the biodiesel industry has essentially created a new floor for soybean oil prices. Addition- ally, the study found that higher demand for soybean oil led to an increased supply of Mustard has rotational benefits. Photo courtesy of soybean meal, resulting in meal prices USDA ARS. www.attra.ncat.org ATTRA Page 7
  • 8. Biodiesel that is sold, traded or otherwise production. According to David Morris publicly distributed has to meet the ASTM of the Institute for Local Self-Reliance, “If D-6751 quality standards. Processing and farmers own the ethanol plants; that is, if testing to these standards can add consider- they own a share of the manufacturing facil- ably to the costs of biodiesel production for ity that converts their raw material into a smaller producers. Some biodiesel users and finished product, they can receive dividends homebrewers are willing to accept tradeoffs of 20-30 cents per gallon.” (Morris, 2005) in small-scale production, meeting only the Another dimension related to farmers mak- most critical indicators of fuel quality. ing a reasonable profit is the value of biodiesel The economics of producing and using co-products. For example, entrepreneurs and biodiesel on a small scale are outlined in scientists in Montana considering biodiesel Maria “Mark” Alovert’s excellent Biodiesel development in that state discovered in 2006 Homebrew Guide. There are several calcula- that a biodiesel plant could not pay farmers a tors that can help determine the costs of oil- sustained fair price for their bioenergy crops seed crushing and biodiesel production. See (canola or industrial rape) unless the co-prod- the Further resources section at the end of ucts could be manufactured and sold. this publication for more details. Th is means that a biorefinery may be the most economically sustainable means of Ownership and design of larger-scale biodiesel production. Within biodiesel production this production design or paradigm, the crude vegetable oil pressed from bioenergy Ownership and design of biodiesel produc- crops is the base for all sorts of products, tion is also related to feedstock price and a ranging from relatively lower-value biodiesel fair rate of return to farmers. Farmer owner- to biolubricants for motors. The crop press- ship of at least part of the production process ings have potential value as biopesticides and beyond the farm gate keeps more dollars in animal feed. Table 3 shows some of the possible farmers’ pockets and in the local commu- co-products of biodiesel (Miller, 2003). nity. This has been proven time and again, most recently in the Midwest with ethanol Biorefineries are not a new concept. They are, in fact, similar to petroleum refineries. Table 3: Value-added tree (Adopted from Miller, 2003) However, their process com- plexities, capitalization and permitting requirements go far beyond making biodiesel in the garage or farm shop. Scale of biodiesel production In the Kansas-based Land Institute’s Sunshine Farm proj- ect, researchers concluded that farm-scale biodiesel production might not be cost-effective for farmers to pursue individually, but that some level of commu- nity-scale biodiesel production with standards satisfactory to engine manufacturers would be more feasible (Bender, 2001). Individuals would each have to spend too much energy and Page 8 ATTRA Biodiesel: The Sustainability Dimensions
  • 9. resources to produce biodiesel on a farm. This conclusion has been verified by Mon- tana farmers who participated in a statewide biodiesel testing project (Kurki, 2009). Small community-scale biodiesel produc- tion would likely produce more biodiesel for less effort. That scale of production was not precisely defined in the Land Institute report. Far more research and documented practical experience in biodiesel production in dispersed, near-farm and community-level settings is needed. Larger-scale biodiesel production has slowed after an enormous growth spurt. In March 2008, 173 biodiesel production plants were online in the United States. The new plants range in initial production capacity from about 1.25 MGY at a plant in Texas to a proposed 30 MGY plant in Iowa. Archer Biodiesel bus. Photo courtesy of USDA ARS. Daniels-Midland has an 85 MGY plant in North Dakota (using canola) and Cargill has a 37.5 MGY plant in Iowa. Conclusion Resources are available to help farmers and Access to biodiesel consumers determine the best means to manage Biodiesel is currently available in most states the advantages biodiesel has to offer. Biodiesel that produce oilseed crops, and many farmers has tailpipe benefits and holds great promise as a use biodiesel as a means of fostering produc- sustainable energy source, if several sustainability tion and raising public awareness. Nonethe- principles are treated seriously: less, farmers’ access to biodiesel for farm use is another dimension that requires consid- 1) Capture as much energy efficiency as pos- eration and raises potential for a sad irony. sible on and off the farm to reduce trans- Farmers who raise crops for biodiesel in portation fuel demand, reduce production isolated rural areas may not have ready access costs and improve energy balance. to the finished fuel. Unless farmers intend to 2) Convert as much waste as possible into a make biodiesel on-location, or a larger-scale useable resource, such as converting waste local biodiesel production facility is online, vegetable oil into fuel. many farmers may find they cannot use the 3) Put oil-producing crops and high-qual- fuel they are working to create. On its Web ity agricultural lands to their highest and site, the National Biodiesel Board lists about most sustainable use, which will often be 1,400 suppliers across the United States, but food production instead of energy pro- some have discontinued biodiesel distribu- duction. tion. Almost every state has at least one pump station that offers some blend of biodiesel, 4) Raise bioenergy crops that enhance soil though not necessarily within practical dis- and water resources. tance for most potential customers. The site 5) Create a range of diverse opportunities posts a map of retail outlets for biodiesel for biodiesel production in terms of the across the country. The board recommends scale, design and ownership, so farmers asking regional fuel distributors to get more and rural communities can share in the biodiesel supplied locally (NBB, 2009). economic benefits. www.attra.ncat.org ATTRA Page 9
  • 10. References Radich, Anthony. 2004. Biodiesel Performance, Costs, and Use. Energy Information Administration. U.S. Bender, Marty. 2001. Energy in Agriculture and Department of Energy. www.eia.doe.gov/oiaf/ Society: Insights from the Sunshine Farm. The Land analysispaper/biodiesel Institute. 10 p. Accessed July 2009. www.landinstitute. org/vnews/display.v/ART/2001/03/28/3accb0712 Raney, Bill. West Central Soy. April 2009 phone conversation with author Al Kurki. EarthTrends. 2009. Transportation: Motor gasoline consumption per capita. World Resources Tickell, Joshua. 2000. From the Fryer to the Fuel Institute. Accessed July 2009. http://earthtrends. Tank: The Complete Guide to Using Vegetable Oil wri.org/searchable_db/index.php?theme=6&variable_ as an Alternative Fuel. 3rd Edition. Tickell Energy ID=292&action=s.elect_countries Consulting, Tallahassee, FL. 162 p. Feedstuffs. 2009. Biodiesel Adds Value to Soybean U.S. Department of Energy (USDOE). 2004. Prices. Information from United Soybean Board. Estimated Consumption of Vehicle Fuels in the Accessed September 2009. Feedstuffs magazine. United States, 1995-2004; Table 10. www.feedstuff s.com/ME2/dirmod.asp?sid=F4D1A9DFC D974EAD8CD5205E15C1CB42&nm=Breaking+News Van Dyne, Donald. 1998. Macro Economic Development &type=news&mod=News&mid=A3D60400B4204079 Benefits From the Biofuels Industry. University of A76C4B1B129CB433&tier=3&nid=8D34974C9E8A4 Missouri. www.biodiesel.org/resources/reportsdatabase/ 83AAA8A2A016B6FA103 reports/gen/19980701_gen-097.pdf Groschen, Ralph. No date. Energy Balance/Life Cycle Inventory for Ethanol, Biodiesel and Petroleum Fuels. Minnesota Department of Agriculture. Resources for Table 2 Putnam, D.H., J.T. Budin, L.A. Field, and W.M. Hampel Oil. 1998. Power Biodiesel and Bio Fuels. Breene. 1993. Camelina: A Promising Low-input Accessed August 2009. www.hampeloil.com/ Oilseed. In: J. Janick and J.E. Simon (eds.), New power%20bio%20diesel.html Crops. Wiley, New York. p. 314-322. Kurki, Al, with Howard Haines. 2009. Oilseeds for UC SAREP Online Cover Crop Database. Fuel, Feed and the Future Project Report. National University of California at Davis. Accessed September, Center for Appropriate Technology. May 2009. www.ncat.org/special/oilseeds.nrcs.report.06.01.09.pdf 2005. www.sarep.ucdavis.edu/cgi-bin/ccrop.exe Miller, Paul. 2003. Value-Added Tree in A Biobased Wallace, Janet (ed). 2001. Organic Field Crop Vision for Montana and the Pacific Northwest. Handbook. Second edition. Canadian Organic Presentation at the Greening Under the Big Sky Growers. Ottawa, Ont., Canada. 292 p. conference. Big Sky, MT, June, 2003. Morris, David. 2005. West Wing’s Ethanol Problem. Further resources Alternet. Accessed July 2009. www.alternet.org/ envirohealth/21147 Book National Biodiesel Board (NBB) 2009. Biodiesel Fact Alovert, Maria “Mark.” 2004. Biodiesel Homebrew Sheets. Accessed July 2009. www.biodiesel.org/resources/ Guide. Version 9. May 8. 85 p. fuelfactsheets/default.shtm National Biodiesel Board (NBB). 2009. Guide to Online Buying Biodiesel. Accessed July 2009. www.biodiesel. NCAT Oilseeds for Fuel, Feed and the Future org/buyingbiodiesel/guide www.ncat.org/special/oilseeds.php Peterson, Charles L. No date. Potential Production Biodiesel Cash Flow Worksheet, Oilseeds Processing of Biodiesel. University of Idaho. Accessed July 2009. Cash Flow Worksheet and Biodiesel Cash Flow Income www.uiweb.uidaho.edu/bioenergy/BiodieselEd/ Statement Worksheet publication/02.pdf www.ampc.montana.edu/energyinformation Page 10 ATTRA Biodiesel: The Sustainability Dimensions
  • 11. Feasibility of Biodiesel Cost Calculator Biodiesel and Straight Vegetable Oil Kits for www.uiweb.uidaho.edu/bionergy Vehicles, Biodiesel Coops, Producers and More National Biodiesel Board www.ecobusinesslinks.com/biodiesel.htm www.biodiesel.org BiodieselSMARTER Journey to Forever www.biodieselSMARTER.org http://journeytoforever.org/biodiesel.html National Action Plan for Energy Efficiency. July 1, The Veggie Van Organization 2009. U.S. Environmental Protection Agency www.veggievan.org www.epa.gov/cleanenergy/energy-programs/napee/index.html Notes www.attra.ncat.org ATTRA Page 11
  • 12. Biodiesel: The Sustainability Dimensions By Al Kurki, Amanda Hill and Mike Morris, NCAT Program Specialists Updated by Amanda Lowe, NCAT Intern © 2010 NCAT Holly Michels, Editor Amy Smith, Production This publication is available on the Web at: www.attra.ncat.org/attra-pub/biodiesel_sustainable.html or www.attra.ncat.org/attra-pub/PDF/biodiesel_sustainable.pdf IP281 Slot 281 Version 011910 Page 12 ATTRA