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Waste as a Future Feedstock James Clark Green Chemistry Centre of Excellence University of York, UK www.greenchemistry.net
Benefits of the Chemical Industry Good news for chemists?
No because everybody hates chemicals! Pressures on the Chemical Industry Across the Lifecycle
We are running out of key elements Elemental unsustainability
Location of Scarce Elements And who owns the mineral rights to those that are left?
What do we do with our waste? We turn our resources into a waste
We need to introduce Green Chemistry concepts and practices across the supply chain(s) So its not all about how safe the product is…. Or how clean the manufacturing is…….. Or how sustainable the feedstocks are
Reducing Carbon Footprint Suppliers Manufacturers Producers Retailers Consumers Renewable Resources Greener Processes Safer Components Green Products Sustainable  feedstocks to  reduce  environmental burden  Clean, efficient manufacturing required Desire to monitor green credentials Increased consumer awareness Renewable Resources  & Biorefineries Green Chemistry for Industry Green Chemistry & the Consumer
Waste as a Feedstock
Waste is tomorrows resource Waste management will enter a new vista as waste becomes a vital resource for future manaufacturing
Recovering valuable resources from landfill sites We have the technologies to do this!
Elements that definitely should be avoided … and those that we think are OK? But its not just the safety and the availability of  Metals………
Tantalum  From Cradle to Grave   Tantalum Ore (various compositions) Ta, Nb complex fluorides + other impurities (Si, Fe, Ti, U…) Pure Ta + Nb complexes in solution K 2 TaF 7  or Ta 2 O 5  or TaCl 5 (Nb recovered via Nb 2 O 5 ) Ta metal powder or wires Electronic Products HF / H 2 SO 4 / Δ (i) Filter (ii) Solvent extract ( MiBK ) Further processing Molten Na / Δ Alternative via C/Al reduction of Ta 2 O 5  or H 2  reduction of TaCl 5 Simple substances can hide horrendous environmental  and human health impacts Even when you think  its OK…
Moving towards sustainable Carbon
Petroleum feedstock Fuels Solvent Bulk chemicals Plastics Fibres Fine chemicals Oils Petroleum Refinery The biggest worry is future Carbon……
Fuels Solvent Bulk chemicals Plastics Fibres Fine chemicals Oils Bio-refinery Biomass Don’t use food quality feedstocks!!
Extractables …….… Eco-waxes   Wheat straw or any low value bio/food waste ScCO 2  extraction Wax products Cosmetic Products Lignocellulose ,[object Object],[object Object],[object Object],[object Object],[object Object],Health Products Semiochemicals Renewable resource+CO 2  extraction = EU “natural”
COMPOSITES EXPANDED  MATERIALS STARBONS ® CATALYSTS &  CATALYSTS SUPPORTS ADSORBENTS & SEPARATIONS Natures largest volume renewable substances should be used more as materials
Making use of food wastes….. Switchable adhesives for carpet tiles (InterfaceFlor) Diverting millions of Kg pa from landfill Recyclable
Bio-silicates (B&Q) Bio-based composite materials for structural and furniture applications   Future construction materials based on  100% green and sustainable components More uses for food waste and for ashes…..
Green Chemistry in the UK York Nottingham Imperial Leeds Leicester Glasgow Alternative solvents Supercritical fluids Catalysis Renewable resources Queens Cardiff Bath Warwick Manchester Newcastle Durham
[object Object],[object Object],[object Object],[object Object],Activity Areas The Centre’s Activities can be groups into 4 areas:
Education and Training Contact-based long and short Courses and Masterclasses Supported e  -learning  Full or Part-time Certificate, Diplomas and Degree options Including MSc in Green Chemistry and Sustainable Industrial Technology We need to better prepare the next generation and  retrain the existing workforce in the principles  and practices of green chemistry
The response of the HE sector Teaching and training activity in the Universities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Pre-18 education University education Industry and Society -
What’s lacking in green and sustainable chemistry teaching? ,[object Object],[object Object],[object Object],[object Object],[object Object]
What are the barriers to green and sustainable chemistry teaching? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Career opportunities New jobs for green chemists ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Pre-18 education University education Industry and Society - But the market for scientists and engineers with “green” experience is growing.
[object Object],[object Object],[object Object],[object Object],[object Object],Green Chemistry Network
Networking Projects Green Chemistry & the Consumer Engaging the retailers through low technical awareness of greener chemistry ,[object Object],[object Object],[object Object],[object Object],Biodegradable Surfactants Halogen-free flame retardants Environmentally friendly bitter-taste blockers for drugs http://www.rsc.org/chemsoc/gcn/industry.htm#consumer We must encourage mechanisms for engaging the  (very many) users of the chemical industry
Science and Society Engagement Celebration Event (2010)
Pre – HE:  Education and Outreach ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
School  workshops as part of  York Festival of Science & Technology 12-14 th  March 2009
Carbon Dioxide – Friend or Foe?  Science Trail
 
Past The Chemical Industry of the Past(?)
The Chemical Industry Today
The Chemical Industry Tomorrow(?)
Research Industry Networking Education www.greenchemistry.net

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Waste as a future feedstock - James clark

  • 1. Waste as a Future Feedstock James Clark Green Chemistry Centre of Excellence University of York, UK www.greenchemistry.net
  • 2. Benefits of the Chemical Industry Good news for chemists?
  • 3. No because everybody hates chemicals! Pressures on the Chemical Industry Across the Lifecycle
  • 4. We are running out of key elements Elemental unsustainability
  • 5. Location of Scarce Elements And who owns the mineral rights to those that are left?
  • 6. What do we do with our waste? We turn our resources into a waste
  • 7. We need to introduce Green Chemistry concepts and practices across the supply chain(s) So its not all about how safe the product is…. Or how clean the manufacturing is…….. Or how sustainable the feedstocks are
  • 8. Reducing Carbon Footprint Suppliers Manufacturers Producers Retailers Consumers Renewable Resources Greener Processes Safer Components Green Products Sustainable feedstocks to reduce environmental burden Clean, efficient manufacturing required Desire to monitor green credentials Increased consumer awareness Renewable Resources & Biorefineries Green Chemistry for Industry Green Chemistry & the Consumer
  • 9. Waste as a Feedstock
  • 10. Waste is tomorrows resource Waste management will enter a new vista as waste becomes a vital resource for future manaufacturing
  • 11. Recovering valuable resources from landfill sites We have the technologies to do this!
  • 12. Elements that definitely should be avoided … and those that we think are OK? But its not just the safety and the availability of Metals………
  • 13. Tantalum From Cradle to Grave Tantalum Ore (various compositions) Ta, Nb complex fluorides + other impurities (Si, Fe, Ti, U…) Pure Ta + Nb complexes in solution K 2 TaF 7 or Ta 2 O 5 or TaCl 5 (Nb recovered via Nb 2 O 5 ) Ta metal powder or wires Electronic Products HF / H 2 SO 4 / Δ (i) Filter (ii) Solvent extract ( MiBK ) Further processing Molten Na / Δ Alternative via C/Al reduction of Ta 2 O 5 or H 2 reduction of TaCl 5 Simple substances can hide horrendous environmental and human health impacts Even when you think its OK…
  • 15. Petroleum feedstock Fuels Solvent Bulk chemicals Plastics Fibres Fine chemicals Oils Petroleum Refinery The biggest worry is future Carbon……
  • 16. Fuels Solvent Bulk chemicals Plastics Fibres Fine chemicals Oils Bio-refinery Biomass Don’t use food quality feedstocks!!
  • 17.
  • 18. COMPOSITES EXPANDED MATERIALS STARBONS ® CATALYSTS & CATALYSTS SUPPORTS ADSORBENTS & SEPARATIONS Natures largest volume renewable substances should be used more as materials
  • 19. Making use of food wastes….. Switchable adhesives for carpet tiles (InterfaceFlor) Diverting millions of Kg pa from landfill Recyclable
  • 20. Bio-silicates (B&Q) Bio-based composite materials for structural and furniture applications Future construction materials based on 100% green and sustainable components More uses for food waste and for ashes…..
  • 21. Green Chemistry in the UK York Nottingham Imperial Leeds Leicester Glasgow Alternative solvents Supercritical fluids Catalysis Renewable resources Queens Cardiff Bath Warwick Manchester Newcastle Durham
  • 22.
  • 23. Education and Training Contact-based long and short Courses and Masterclasses Supported e -learning Full or Part-time Certificate, Diplomas and Degree options Including MSc in Green Chemistry and Sustainable Industrial Technology We need to better prepare the next generation and retrain the existing workforce in the principles and practices of green chemistry
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30. Science and Society Engagement Celebration Event (2010)
  • 31.
  • 32.  
  • 33. School workshops as part of York Festival of Science & Technology 12-14 th March 2009
  • 34. Carbon Dioxide – Friend or Foe? Science Trail
  • 35.  
  • 36. Past The Chemical Industry of the Past(?)
  • 38. The Chemical Industry Tomorrow(?)
  • 39. Research Industry Networking Education www.greenchemistry.net

Editor's Notes

  1. ~ 10 Tons /week in waste in the plant at Shelf, Bradford ~ 10 Tons /week in waste in the plant at Holland 2.5% waste in off cuts etc. ~ 90% Total ending up in landfill