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Steeltec
ESP 65
Steeltec
ESP 65
Steeltec
XTREME PERFORMANCE
TECHNOLOGY
OUTSIDE: Steel.
INSIDE: The New Extreme.
Inner strength is the key to achieving maximum
resistance. Xtreme Performance Technology –
the latest innovation to be launched by Steeltec –
is driving the dynamic strength of steel to new
heights and represents a breakthrough in the use
of standard steels under extreme conditions.
While XTP-treated steel looks just like conven­
tional steel from the outside, its true quality
lies hidden inside. The ultra-fine-grained micro-
structure of the steel offers previously unattained
levels of material resistance and strength.
XTP Technology: Opening up a whole new world
of possi­bilities for the design and engineering
of steel components.
Xtreme Performance (XTP)
Technology
Xtreme Performance Technology is the sound of the future. Through its systematic development
of the thermochemical processing phase, Steeltec is now able to treat almost any conventionally
produced standard steel and significantly improve its properties. An ultra-fine grain can be imparted
to the steel using a carefully controlled combination of heat and mechanical force, producing a steel
with properties that could otherwise only be achieved by high alloy concentrations or by complex
and costly additional processing stages. In short: heat + force = ultra-fine-grained steel.
The Technology
By carefully controlling the production of an
ultra-fine microstructure within the material,
conventional steels can be improved so that
they exhibit both high strength and excellent
toughness – two properties that normally run
counter to one another. The result is an ultra-
fine-grained steel that comes out on top in
any trial of strength.
The Properties
XTP-treated steel compared with standard steel (magnification: 100 x)
38MnVS6 XTP38MnVS6
Properties of steel after XTP Technology
processing:
• Dynamic strength boosted by at least
10 per cent
• Major improvement in material toughness
• Significantly improved isotropic properties
• High strength
• Extremely resistant to crack propagation
100 µm
7MnB8 XTP7MnB8
C35 XTPC35
Slimmer, lighter, more efficient: XTP-treated steel
gives users access to wholly new high-perform­-
ance steel solutions for applications where
materials have to cope with high levels of dynamic
loading or where longer component lives are
required. This offers not only greater design
flexibility, but also greater freedom in the engin­-
eering and manufacturing processes, as existing
components can now be made tougher and
stronger or can be downsized without any loss in
their ability to transmit forces. Even the most
challenging applications in which compo­nents
have to withstand strong vibrations, high internal
pressures or extremely low temperatures can
be mastered with XTP Technology. These
technologically optimised steels also exhibit notch
impact energy values considerably greater
than 27 joules even at temperatures as low as
–101°C – temperatures at which conventionally
produced standard steels would simply fail.
XTP Technology treatment also guarantees the
highest levels of resistance to crack propagation.
For maximum endurance and maximum safety.
The Benefits
Typical physical and mechanical properties of XTP-treated steels. Round steel bar: 18–40 mm, tolerance h11
Rp0.2
= yield strength (at 0.2% offset), Rm
= tensile strength, A5
= elongation after fracture, AV
= notch impact energy
(ISO-V, specimens), T = temperature, T27
= transition temperature at 27 J, RT = room temperature
1.0501
Material Delivery condition Rm
[MPa]
A5
[%]
AV, RT
[J]
T27
[°C]
Rp0.2
[MPa]
1.13031.5519
 380
500
520
640
950
1200
400
430
850
950
600–750
660
800–950
840
1100
1210
690–750
700
1000
1100
19
23
12
20
18
11
15
22
13
13
 80
120
 30
100
90
60
30
150
100
50
–30
–50
20
–60
–40
–40
20
 –101
–50
–20
C35
C35 XTP
38MnVS6
38MnVS6 XTP
38MnVS6 XTP
38MnVS6 XTP
7MnB8
7MnB8 XTP
7MnB8 XTP
7MnB8 XTP
Quenched and tempered (+QT)
Precipitation hardened (+P)
Moderate
strength
High
strength
Higher
strength
Hot rolled
High low-temp.
toughness
Moderate low-temp.
toughness
Moderate low-temp.
toughness
Moderate
strength
High
strength
Higher
strength
Extreme low-temp.
toughness
Moderate low-temp.
toughness
Moderate low-temp.
toughness
Moderate
strength
High low-temp.
toughness–
–
–
–
–
–
–
XTP-treated steel opens up a whole new array of
potential applications in the following industries:
• Spring manufacturing
• Hydraulics industry
• Connectors and fasteners	
• Refrigeration systems
• Lifting equipment and lifting gear
• Cable car and aerial lift systems
• Wind power industry
• Railway industry
• Agriculture and forestry
• Oil and gas extraction and recovery
The Areas of Application
STEELTEC
www.steeltec-group.com
Technical support:
technical.support@steeltec-group.com
Sales:
commercial@steeltec-group.com
Steeltec AG
Emmenweidstrasse 72
CH-6020 Emmenbrücke
Phone +41 41 209 63 63
Fax +41 41 209 52 94
Steeltec GmbH
Eupener Strasse 70
D-40549 Düsseldorf
Phone +49 211 509 2315
Fax +49 211 509 1315
Steeltec Praezisa GmbH
Gewerbestrasse 1
D-78078 Niedereschach
Phone +49 7728 6490
Fax +49 7728 825 | 1781
Steeltec A/S
Kystvejen 52, Bouet
DK-9400 Nørresundby
Phone +45 9817 1211
Fax +45 9817 5954
Steeltec Boxholm AB
Nordenstens väg 2
S-59012 Boxholm
Phone +46 142 55 100
Fax +46 142 51 968
Steeltec Celik A.S.
Pelitli Köyü Pelitli Yolu Cad. No 197
TR-41400 Gebze – KOCAELÍ
Phone +90 2626 783 800
Fax +90 2626 783 899
Information about the
SCHMOLZ + BICKENBACH GROUP:
www.schmolz-bickenbach.comwww.xtp-technology.com

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Xtp flyer 210x297 en_einzeln_rgb_150dpi

  • 1. Steeltec ESP 65 Steeltec ESP 65 Steeltec XTREME PERFORMANCE TECHNOLOGY OUTSIDE: Steel.
  • 2. INSIDE: The New Extreme.
  • 3. Inner strength is the key to achieving maximum resistance. Xtreme Performance Technology – the latest innovation to be launched by Steeltec – is driving the dynamic strength of steel to new heights and represents a breakthrough in the use of standard steels under extreme conditions. While XTP-treated steel looks just like conven­ tional steel from the outside, its true quality lies hidden inside. The ultra-fine-grained micro- structure of the steel offers previously unattained levels of material resistance and strength. XTP Technology: Opening up a whole new world of possi­bilities for the design and engineering of steel components. Xtreme Performance (XTP) Technology
  • 4. Xtreme Performance Technology is the sound of the future. Through its systematic development of the thermochemical processing phase, Steeltec is now able to treat almost any conventionally produced standard steel and significantly improve its properties. An ultra-fine grain can be imparted to the steel using a carefully controlled combination of heat and mechanical force, producing a steel with properties that could otherwise only be achieved by high alloy concentrations or by complex and costly additional processing stages. In short: heat + force = ultra-fine-grained steel. The Technology By carefully controlling the production of an ultra-fine microstructure within the material, conventional steels can be improved so that they exhibit both high strength and excellent toughness – two properties that normally run counter to one another. The result is an ultra- fine-grained steel that comes out on top in any trial of strength. The Properties XTP-treated steel compared with standard steel (magnification: 100 x) 38MnVS6 XTP38MnVS6 Properties of steel after XTP Technology processing: • Dynamic strength boosted by at least 10 per cent • Major improvement in material toughness • Significantly improved isotropic properties • High strength • Extremely resistant to crack propagation 100 µm 7MnB8 XTP7MnB8 C35 XTPC35
  • 5. Slimmer, lighter, more efficient: XTP-treated steel gives users access to wholly new high-perform­- ance steel solutions for applications where materials have to cope with high levels of dynamic loading or where longer component lives are required. This offers not only greater design flexibility, but also greater freedom in the engin­- eering and manufacturing processes, as existing components can now be made tougher and stronger or can be downsized without any loss in their ability to transmit forces. Even the most challenging applications in which compo­nents have to withstand strong vibrations, high internal pressures or extremely low temperatures can be mastered with XTP Technology. These technologically optimised steels also exhibit notch impact energy values considerably greater than 27 joules even at temperatures as low as –101°C – temperatures at which conventionally produced standard steels would simply fail. XTP Technology treatment also guarantees the highest levels of resistance to crack propagation. For maximum endurance and maximum safety. The Benefits Typical physical and mechanical properties of XTP-treated steels. Round steel bar: 18–40 mm, tolerance h11 Rp0.2 = yield strength (at 0.2% offset), Rm = tensile strength, A5 = elongation after fracture, AV = notch impact energy (ISO-V, specimens), T = temperature, T27 = transition temperature at 27 J, RT = room temperature 1.0501 Material Delivery condition Rm [MPa] A5 [%] AV, RT [J] T27 [°C] Rp0.2 [MPa] 1.13031.5519 380 500 520 640 950 1200 400 430 850 950 600–750 660 800–950 840 1100 1210 690–750 700 1000 1100 19 23 12 20 18 11 15 22 13 13 80 120 30 100 90 60 30 150 100 50 –30 –50 20 –60 –40 –40 20  –101 –50 –20 C35 C35 XTP 38MnVS6 38MnVS6 XTP 38MnVS6 XTP 38MnVS6 XTP 7MnB8 7MnB8 XTP 7MnB8 XTP 7MnB8 XTP Quenched and tempered (+QT) Precipitation hardened (+P) Moderate strength High strength Higher strength Hot rolled High low-temp. toughness Moderate low-temp. toughness Moderate low-temp. toughness Moderate strength High strength Higher strength Extreme low-temp. toughness Moderate low-temp. toughness Moderate low-temp. toughness Moderate strength High low-temp. toughness– – – – – – – XTP-treated steel opens up a whole new array of potential applications in the following industries: • Spring manufacturing • Hydraulics industry • Connectors and fasteners • Refrigeration systems • Lifting equipment and lifting gear • Cable car and aerial lift systems • Wind power industry • Railway industry • Agriculture and forestry • Oil and gas extraction and recovery The Areas of Application
  • 6. STEELTEC www.steeltec-group.com Technical support: technical.support@steeltec-group.com Sales: commercial@steeltec-group.com Steeltec AG Emmenweidstrasse 72 CH-6020 Emmenbrücke Phone +41 41 209 63 63 Fax +41 41 209 52 94 Steeltec GmbH Eupener Strasse 70 D-40549 Düsseldorf Phone +49 211 509 2315 Fax +49 211 509 1315 Steeltec Praezisa GmbH Gewerbestrasse 1 D-78078 Niedereschach Phone +49 7728 6490 Fax +49 7728 825 | 1781 Steeltec A/S Kystvejen 52, Bouet DK-9400 Nørresundby Phone +45 9817 1211 Fax +45 9817 5954 Steeltec Boxholm AB Nordenstens väg 2 S-59012 Boxholm Phone +46 142 55 100 Fax +46 142 51 968 Steeltec Celik A.S. Pelitli Köyü Pelitli Yolu Cad. No 197 TR-41400 Gebze – KOCAELÍ Phone +90 2626 783 800 Fax +90 2626 783 899 Information about the SCHMOLZ + BICKENBACH GROUP: www.schmolz-bickenbach.comwww.xtp-technology.com