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The solution selling kits of PC-based Automation_20160404_Eric Lo

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The solution selling kits of PC-based Automation_20160404_Eric Lo

  1. 1. PC-based Automation Solution drives the Industry 4.0 Jul, 2015 Product Manager Eric Lo
  2. 2. The Revolution of Industry 4.0
  3. 3. Industry 4.0 Key Elements
  4. 4. Services (ERP, MES, CRM, SCM…) Smart Production BIGDATA Smarter Machinery Digital Factory Connected Enterprise
  5. 5. IPC Machine Vision HMI PLC + Motion Modules Drive Motor I/O System …(More Axes) …(More Axes) Sensors System Architecture Smarter Machine Today SCADA/MES Communication Bottleneck
  6. 6. Machine Vision Drive Motor I/O System …(More Axes) Sensors System Architecture Highly Integrated Solution IPPC2160PE SCADA/MES Motion Controller with Machine Vision
  7. 7. The Integrated Power Gateway PAC/ PLC CloudHMI PC Physical World Cyber World Cyber-Physics System  Manufacturing Process,  Automation,  I/O System,  Fieldbus Networking  Machine Vision  Robotic  …  Internet  ERP/SCM/CRM/…  Wireless/4G/3G/WiFi  Big Data  …
  8. 8. A Highly Integrated and High Performance Multi-axes Motion Controller with Real-time EtherCAT and Standard IEC 61131-3 makes your Machine Smarter for Seamless IA/IT Integration and Open Connectivity to the Digital Factory and Industry 4.0 Value Proposition of PC-Based Motion Controller IPPC Series VIPA SLIO
  9. 9. Features of PC-base Motion Controller IPPC Series NIFE Series NET Series  Compact Size  Field Bus Interface Expansion  Multi-core Intel Atom CPU  Multi-touch Capability  Comprehensive Panel Size  Multi-core Intel Core i/Atom CPU  High Performance Intel Core i7 CPU  PCI/PCIe Expansion  Up to 4x GbE LAN Port Fanless Design PLC/PAC + PLCopen Motion + HMI + PC Software Options for CNC and Robotic functions PC/Internet Enabling Libraries
  10. 10. Semiconductor & Electronics Target Markets & User Scenarios Food & Beverage Metal Handling Robotic OEM SIs & Machine Builders
  11. 11. F&B Packaging Machine HMI+PLC DI: Emergency Stop AO: VFD DI: Photoelectric Sensor DI: Light Screens AO: Heater Portion ValveDO/Relay: Actuator AI: Scale Meter AI: Flow Sensor Pressure Sensor Temperature Sensor DI: Push Buttons DO: Indicator DI: Interlocking Switches HMI + PLC + Motion: 1. Point to Point 2. Change Speed on the Fly 3. Dancer Control DO: Tower Light IPPC Series
  12. 12. Plate/Pipe Bending Machine DO: Tower Light HMI DI: Photoelectric Sensor DI: Light Screens DO/Relay: Actuator/ DO: Indicator DI: Control Panel PLC + Motion: 1. Loading & Unloading 2. Torque Control 3. Bending DI: Interlocking Switches NIFE Series DI: Push Buttons & Emergency Stop
  13. 13. Robotic Control (w/o Machine Vision) Multi-Axes Motion Control NET Series
  14. 14. Integrated Motion Solution  The total consultant service  One stop integration  Open standard  High-performance motion  High-computing power  Comprehensive portfolio System Architecture Consultant Mechatronics Integration Design PLC/PC/Motion Program Design
  15. 15. Available Packages X86 - Windows • CODESYS SoftMotion – Label 3S 309001 • P/N: 6014500002X00 • CODESYS SoftMotion CNC – Label 3S 309060 • P/N: 6014500021X00 • (Including *PLC functionality, OPCServer and PLCHandler) X86 - Linux • CODESYS SoftMotion CNC – Label 3S 309025 • P/N: 6014500004X00 • CODESYS SoftMotion CNC + Target Visu – Label 3S 309026 • P/N: 6014500006X00 • (Including *PLC functionality) CODESYS V3.5 SP5 for SoftMotion and SoftMotion CNC for *PLC functionality (FBI communication cards required) Advanced Motion Application (Advanced) Motion + PC Application
  16. 16. Solution Pack to Go, FAE to your site, SPEC in Service PC-based EtherCAT SoftMotion Solution Pack with PAC Controller + HMI + I/O + Drive + Motor F&B Packaging Machine System Architecture SoftMotion Features & Functions
  17. 17. Highly Integrated Controller for Seamless IA and IT Applications Flow, Pressure, Temperature Sensors NEXCOM PC-Integrated Library PC Peripherals M2M Clound Mail Services Machine Vision Data Base Comm. Services APC Customized Library IT: Seamless Integration Ubiquitous IoT Automation SCADA, MES, APS … CODESYS Gateway Server PLCMotion/CNC CODESYS Runtime PLCHanlder OPC Server JMobile/ ServerIA: Reliable Control HMIIEC-61131-3
  18. 18. User Application (Robot/Motion/Vision/… algorithm) Integrated and Advanced Control Kernel Space Driver HW Windows Kernel Win32 Libraries CODESYS Control RTE IEC61131-3 Application Real-time Engine on one exclusive CPU core PLC Program C/C++ Program HAL Proprietary Library NEXCOM PC Integrated Library (Coming Soon) CODESYS PLCHandler Library IEC61131-3 Logic Library SoftMotion Library CNC Library Safety Library
  19. 19. Why & ??? Questions!
  20. 20. PLC Benchmark Survey conducted by one of the most important German Automation Magazines “Computer&AUTOMATION”, ITQ and two German Universities (9/2011): 70 companies (machine- and plant manufacturers) were interviewed. One of the questions asked was: Which develpment tool do you use to program your controller systems? CODESYS based: 35% Market Share equals to SIEMENS: 35% Market Share
  21. 21. Marquee players who use And more…
  22. 22. Integrated Program Design: Control Programming Tool & Device Configuration Tool A Professional IEC 61131-3 Development Utility & Automation Software
  23. 23. Professional IEC 61131-3 Development System & Automation Software Integrated Program Design: Control Programming Tool & Fieldbus I/O Configuration Tool
  24. 24. Open, Standard, Re-usable, Expandable, Advanced and Complete Motion Algorithm  CODESYS SoftMotion For single and multi-axis motion control  CODESYS SoftMotion CNC Extension package for CNC, interpolation and many kinematics
  25. 25. SoftMotion libraries at a glance Robotic: Articulated, Delta, SCARA Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
  26. 26. SoftMotion libraries at a glance Robotic: Articulated, Delta, SCARA More CODESYS SoftMotion libraries
  27. 27. Applications by SoftMotion Encapsulation Labeling Tracking Robotic
  28. 28. PLCopen voting members
  29. 29. - the leading edge of Industrial Ethernet  Ease of Use  Easy configuration and maintenance  High Performance  EtherCAT is the fastest Industrial Ethernet technology  Flexible Topology  Benefit not only for widely distributed applications  Functional Safety  Safety communication integrated  Product Variety  Great variety of available EtherCAT products
  30. 30. The fastest Real-time Control Technology in nano sec with modern PC Architecture  40 Axis (each 20 Byte Input- and Output-Data)  50 I/O Station with a total of 560 EtherCAT Bus Terminals  2000 Digital + 200 Analog I/O, Bus Length 500 m  Performance EtherCAT: Cycle Time = 276 µs at 44 % Bus Load, Telegram Length = 122 µs Master Ethernet Header ECAT HDR PLC Data NC Data Data n Ethernet HDR1 HDR2 HDR2 6355 2347 763 479 276 0 1000 2000 3000 4000 5000 6000 7000 Profinet I/O Pow erlink Profinet IRT SERCOS III EtherCAT µs µs µs µs µs in spite of this cycle time still 56% bandwidth remaining, e.g. for TCP/IP
  31. 31. Transformation of Machines Source: QUEST TREND MAGZINE, Nov, 2013
  32. 32. Smarter Machine Solution Intelligent High-speed Powerful 1. Motion Control 2. Production Management 3. E-Traceability Service 4. Machine Self-diagnostic Service …
  33. 33. Services (ERP, MES, CRM, SCM…) Digitize and Connect BIGDATA Smarter Machinery Digital Factory Connected Enterprise
  34. 34. Architecture of the Factory MotorActuatorComponent Plant Information Business Process Information Network Operations Information Network Control Network Device Network Field Level 0 Control Level 1 Operations Level 2 Management Level 3 Business & Enterprise Level 4,5 Ethernet Serial Robot Controller Robot Specific Machine MES/APS IT Systems ... ERP Visualization (SCADA/HMI) OPC Server Drive Sensor PLC/PAC Remote I/O DCS PC-based Controller PLM/SCM/ CRM …
  35. 35. Architecture of the Digital Factory MotorActuatorComponent Plant Information Business Process Information Network Operations Information Network Control Network Device Network Field Level 0 Control Level 1 Operations Level 2 Management Level 3 Business & Enterprise Level 4,5 Ethernet Robot Controller Robot Smarter Machine MES/APS IT Systems ... ERP Visualization (SCADA/HMI) OPC Server Drive Sensor PLC/PAC Remote I/O DCS PC-based Controller PLM/SCM/ CRM …
  36. 36. Seamless Connectivity IPPC Series NIFE Series NISE Series
  37. 37. Fieldbus Enabling Product Portfolio of Automation Platforms Central Control SCADA Station High Performance SCADA Station Mid-level Control SCADA Station Field Controller & Data Server Communication Gateway NISE4000, NISE3660, NISE300 series NISE3000 series NISE2000 series NISE60, NISE90, NISE105 series NISE60, NISE90, NISE105, NISE301 series PC-based Fieldbus Platform NIFE2000, NIFE100 Series (5000 tags) (3000 tags) (1000 tags) ATOM Core i
  38. 38. Fieldbus Protocols The Matrix and Advantages IPC Platforms OS CPU ARMATOM Sandy Bridge Ivy Bridge Haswell
  39. 39. Fieldbus Protocols The Matrix and Advantages IPC Platforms OS CPU ARMATOM Sandy Bridge Ivy Bridge Haswell Comprehensive & Flexible Mainstream Protocols Performance Small Form Factor
  40. 40. Powerful Integration with Reliable Quality SCADA/HMI Station
  41. 41. Reliable PLC System Operation Network Control Network APPC Machine Control Room Process/Batch Control
  42. 42. And NEXCOM offers the comprehensive Solution of PC-Based Automation connecting the Digital Factory Operation Network Control Network NISE3720 PBOX520A IPPC NISE3600NISE300 NIFE100 NIFE2310 NISE105 IPPC1960 MAC4000P4E IWF2220 IFA3610 APPC Process/Batch Control Control Room Machine PC-Base Automation Data Processing Operation & ManagementFront-End Communication
  43. 43. Library – ProtocolLibrary – Motion Control Comprehensive PC-Based Offerings NISE NIFE IPPC APPC On-board/FPGA LAN Ports Add-on Motion Cards CNC Controller - NControl 3rd-Party Software SoftMotion CNC SoftPLC Target Visue Nex ECM VisualizationPC-Based Automation Industry 4.0 Consultant Service – FA/OEM  Consultant Service for  System Architecture  Design of PLC/PC/Motion Integrated Application  Mechatronics Integrated Design  Evaluation Service for  System Capacities  Protocol Conversion  Cross System Integration Communication Interfaces Electrical Signals Automation Core CORE VALUE
  44. 44. Library – ProtocolLibrary – Motion Control Comprehensive PC-Based Offerings NISE NIFE IPPC APPC On-board/FPGA LAN Ports Add-on Motion Cards CNC Controller - NControl 3rd-Party Software SoftMotion CNC SoftPLC Target Visue Nex ECM VisualizationPC-Based Automation Industry 4.0 Consultant Service – FA/OEM  Consultant Service for  System Architecture  Design of PLC/PC/Motion Integrated Application  Mechatronics Integrated Design  Evaluation Service for  System Capacities  Protocol Conversion  Cross System Integration NET Series Communication Interfaces NControl Series MAC Series Electrical Signals Automation Core NISE/NIFE & IPPC/APPC Series CORE VALUE
  45. 45. Q & A
  46. 46. What is OEM?  Basics of Machine  Mechanical  Axis • Motor • Drive  Motion • Velocity • Position • Torque  That’s it.  Advanced Machine  PC Application • Recipe • Alarm Record • Machine Vision • Coordination Transformation • …
  47. 47. When you hear customer said …  Key words of Axes Control  Motion algorithm  SoftMotion Function Blocks  Velocity Control  Position Control  Torque Control  PID Control  Coordination  X/Y/Z Axes  Pulse command (Frequency)  Velocity/Analog command (0~10VDC/±10VDC)  Encoder (A/B/Z)  PLCopen Motion  Key words of Characteristics  Multi-Axes  Large scale of Axes  Distributed Axes  Close/Open Loop  Real-time Communication/Control  Enhance Production Rate  PLC with Motion Module  Resolution: 12/16/17/21 bits  RPM  Motor Performance  Legacy Drive/Motor  Servo Drive/Motor  Stepping Drive/Motor  Small HMI
  48. 48. When you hear customer said …  Key words of Target Customer  OEM SI  Machine Builder  Distributor of Drive/Motor  Distributor for Motion Solution  Key words of User Scenario  PLC Motion in Multi-Axes(16 axes and above) is $$$$$$$$$$$$$$$$$  The wiring of Drive and Motor is ~!@#$%^&*()_+{}|:”<>?  The machine is so big that installation and maintenance of the wire kills me.  Is it possible to integrate the HMI/PLC/Motion together? PC-Based Automation makes your control system, highly-integrated, simple and powerful.
  49. 49. Available Packages X86 - Windows • CODESYS SoftMotion – Label 3S 309001 • P/N: 6014500002X00 • CODESYS SoftMotion CNC – Label 3S 309060 • P/N: 6014500021X00 • (Including *PLC functionality, OPCServer and PLCHandler) X86 - Linux • CODESYS SoftMotion CNC – Label 3S 309025 • P/N: 6014500004X00 • CODESYS SoftMotion CNC + Target Visu – Label 3S 309026 • P/N: 6014500006X00 • (Including *PLC functionality) CODESYS V3.5 SP5 for SoftMotion and SoftMotion CNC for *PLC functionality (FBI communication cards required) Advanced Motion Application (Advanced) Motion + PC Application
  50. 50. Suggested Models for Intel 82574L • Life Cycle is up to 2018 Intel I210A • APPC0804T/1240T/1245T/1540T/1740T/1940T • IPPC1640P/1840P/2140P • NISE3700/3720 • NIFE100/200/300 • NISE105/106/301
  51. 51. Supported Driver of EXOR JMobile Runtime PC

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