Kerkstoel 2000+ is a Belgian company that produces precast concrete floor and wall products, including twin walls and wide slabs. It has over 30 years of experience and produces over 180,000 cubic meters of concrete annually. The document provides details on Kerkstoel 2000+'s product lines, production capabilities, quality standards, and references for projects in the UK, Ireland, France, Belgium, and other countries.

1. Kerkstoel 2000+
Twin Walls and Wide Slabs
1www.kerkstoel.co.uk

2. Kerkstoel 2000+
 Guy Pomphrey
Civil Engineer Kerkstoel 2000+ Responsible U.K. Market
Industrieweg 11, 2280 Grobbendonk (Belgium)
2www.kerkstoel.co.uk
“Hybrid”, tailor made concrete floor and wall
products combining all the advantages of
precast and cast insitu

3. Kerkstoel 2000+
www.kerkstoel.co.uk 3
Production plant

4. Kerkstoel 2000+
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Location Production plant
www.kerkstoel.co.uk

5. Kerkstoel 2000+
Experience & know-how
 Active for more than 30 years
 Products : Twin Walls and Wide Slabs
 Shareholders : family ‘KERKSTOEL’
 Company based in Grobbendonk (B) - 120 FTE
 Active in Belgium, France, the Netherlands
 Projects in the United Kingdom and Ireland
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Facts and figures
 180,000 m³/y concrete production
 60,000 m³/y for prefab elements
 200,000 m²/y twin wall capacity
 600,000 m²/y slab capacity
www.kerkstoel.co.uk

6. Kerkstoel 2000+
History
 1960: start production Wide Slabs (license OMNIA)
 1974: first production line ’Wide Slabs’
 1977: first automation of concrete machine
 1983: first production line ‘Twin Walls’
 1993 : first automation of robot ‘Formwork’
 1997: automation by CAD
 2008 2011 2012: development of new products
6www.kerkstoel.co.uk

7. Kerkstoel 2000+
Production Units
 ‘Steel’ Unit : The reinforcement Steel is automatically
welded to size for each wide slab.
 ‘Wide Slab’ Unit => 600,000 m² / year
 ‘twin wall’ Unit => 200,000 m² / year
Production > 4,000 m² combined/day
7www.kerkstoel.co.uk

8. Kerkstoel 2000+
Product list
Wide Slabs Twin Walls
1200 / 2400 /3000mm 190 – 400mm thickness standard
‘light floor’ slabs Comfort walls (insulation = EPS)
ACTIV ® Floor Comfort walls (insulation = PIR)
8www.kerkstoel.co.uk

9. Kerkstoel 2000+
Gamme:
Prémur standard – MUR 2000+

Avis Technique 3/12-728
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Twin Walls Kerkstoel 2000+

10. Kerkstoel 2000+
Product
Twin Wall (standard)
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Dimensions Max : 10 m x 3.50 m
Thickness: 190mm – 400mm
< 190mm on demand
> 400mm on demand
www.kerkstoel.co.uk

11. Kerkstoel 2000+
Product
Mur Comfort ® : insulated Walls
 Type of insulation
expanded polystyrene (EPS)
or
polyisocyanurate (PIR).
 Type of Connection
KAPPEMA
or
SYSPRO
11www.kerkstoel.co.uk

12. Kerkstoel 2000+
Product
Twin Wall Advantages
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ECONOMICAL
• No formwork required:
• No rental, storage or investment costs
• No transport, erection, removal & cleaning costs
• Less specialists required
• Less wasted material
• Ideal for single-sided formwork or infill construction
• Not affected by settlement
• Less sealing material required
• Lower transport and craneage costs
• No mortar bed required for assembly
• No joint problems – homogeneous infill concrete
• Trouble free connection of floor and ceiling slabs
www.kerkstoel.co.uk

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Product
Twin Wall Advantages
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REDUCED CONSTRUCTION TIME
• Reduced financing costs
• Factory production not weather dependent
• No waiting times to remove formwork
• No edge trestle needed to support floor panels
• Components such as window/door openings, cable ducts etc.
can be installed at the factory
• Very smooth finish suitable for spray plastering
• Can be delivered ready for wall papering (on request)
• Just in time delivery
www.kerkstoel.co.uk

14. Kerkstoel 2000+
Product
Twin Wall Advantages
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ADDED BENEFITS
• Individual customised production, geared to each project
• Good acoustic insulation
• Combine the advantages of in-situ placed concrete with
precast
• Edge formwork for floor slabs incorporated in wall
components
www.kerkstoel.co.uk

15. Kerkstoel 2000+
Product
Wide Slabs
 1200 / 2400 / 3000 mm
 Max thickness : 100mm
15www.kerkstoel.co.uk

16. Kerkstoel 2000+
Product
Wide Slabs self-supporting
 No propping required
 On demand : study of possibilities per project
 Lattice Girder : type Montaquick
16www.kerkstoel.co.uk

17. Kerkstoel 2000+
Product
‘light floor’ Wide slabs
 Insertion of polystyrene blocks in between the
lattice girders
17www.kerkstoel.co.uk

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Product
Wide Floor Advantages
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• No formwork required:
• No rental, storage or investment costs
• No transport, erection, removal & cleaning costs
• Less specialists required
• Shape – made to measure saving time on site and materials
• Reinforcement – full lower reinforcement preinstalled
• Beams and openings can also be incorporated
• Electrical, sanitary, air-conditioning and heating services can
be built in.
• Durable – Optimum fire resistance, optimum environmental
resistance
• Finish – few joints, smooth surface suitable for spray
plastering.
www.kerkstoel.co.uk

19. Kerkstoel 2000+
Product
ACTIV® FLOOR KERKSTOEL
 Solution for thermally activated building systems:
technique of concrete core activation combined
in a wide slab element
 Partnership with HENCO floor systems
19www.kerkstoel.co.uk

20. Kerkstoel 2000+
Product
ACTIV® FLOOR KERKSTOEL
 references:
 NATO (Brussels) 110,000m²
 Office Park (Lommel) 6,000m²
20www.kerkstoel.co.uk

21. Kerkstoel 2000+
Quality Systems
 BENOR – KOMO – AVIS TECHNIQUE
 CERTIFICATION ISO 9001
21www.kerkstoel.co.uk

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Safety
 OHSAS 18001 Certified
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23. Kerkstoel 2000+
sustainability
 Certificated Buildings (BREEAM-DGBC)
 Recuperation of materials
 Waste management
 Efficiency of transport
 CERTIFICATION ISO 14001
23www.kerkstoel.co.uk

24. Kerkstoel 2000+
References in the UK
& Ireland
24www.kerkstoel.co.uk

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IMPERIAL COLLEGE - LONDON (UK) 2006
Company : LAING O’ROURKE
Twin Walls 7,000 m²
Wide Slabs 12,000 m²
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PARADISE STREET
LIVERPOOL (UK) – 2005
Company : LAING O’ ROURKE
Twin Walls 23,000 m²
Wide Slabs 130,000 m²

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Royal Stoke University Hospital
STOKE-ON-TRENT (UK) – 2007
Company : LAING O’ ROURKE
Twin Walls 4,000 m²

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The Lion Club
LONDON (UK) – 2016
Company : Oranmore Precast
Twin Walls 500 m²

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Hallsville Quarter Phase 2
LONDON (UK) – 2016
Company : Bouygues UK
Twin Walls 1,500 m²

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Ebury Bridge Centre
LONDON (UK) – 2016
Company : Bouygues UK
Twin Walls 1,500 m²

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Roach Road Bow
LONDON (UK) – 2016
Company : M Anderson Construction
Twin Walls 1,300 m²

32. Kerkstoel 2000+
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Saint George’s House
Cheltenham (UK) – 2016
Company : Oranmore Precast
Twin Walls 2,300 m²

33. Kerkstoel 2000+
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Illumina Offices
Cambridge (UK) – 2016
Company : Oranmore Precast
Twin Walls 3,300 m²

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Manor Mills Apartment Complex
Maynooth(Ireland) – 2005
Company : Laing O’Rourke
Twin Walls 21,000 m²

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Belgard Square West Apartments
Tallaght (Ireland) – 2005
Company : Laing O’Rourke
Twin Walls 34,000 m²

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The K Club
Straffan (Ireland) – 2015
Company : McNamara
Twin Walls 5,000 m²

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References in France
37www.kerkstoel.co.uk

38. Kerkstoel 2000+
AFL PENTANIA - LILLE (FR)
Company : NORPAC / BOUYGUES
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Twin Walls : 5,063 m²
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57 APARTMENTS - LIEVIN (FR)
Company: NORPAC / BOUYGUES
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Twin Walls : 8,300 m²
www.kerkstoel.co.uk

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References in Belgium
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COURTHOUSE - ANTWERP
Company : MBG
Wide Slabs : 100,000 m²
Twin Walls : 20,000 m²
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42. Kerkstoel 2000+
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COURTHOUSE - LIEGE
Company : A.M. DUCHENE - VALENS
Twin Walls : 10,000 m²
Wide Slabs : 5,000 m²

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LES JARDINS DE LA COURONNE - BRUSSELS (B)
Company : A.M. BPC – ENT. LOUIS DE WAELE
Twin Walls : 24,000 m²
Wide Slabs : 100,000 m²

44. Kerkstoel 2000+
 Your project ???
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Thanks for your attention