1. Area : HONDA 2CV
BEFORE AFTER
1. Total No of ckt = 919 1. Total No of ckt = 392
Comment : 1. Shopfloor space is un necessory
occupied with such material which is not
required to produce on that particular day.
COMMENT : 1. Production of ckt in meakotei
as per given customer order.
2.Easy to use for ckt in multivarient.
58 % less ckt is going to be processed.
VIEW POINT: Enable to use in multi varient.
Model No of ckt
R CABIN 179
Instrument 500
L CABIN 236
Others 4
Model No of ckt
R CABIN 71
Instrument 233
L CABIN 84
Others 4
501/26/2017 Honda 2CV NYS PUNE
2. Area : HONDA 2CV
BEFORE AFTER
Comment : 1. Cost is high. Unable to use its
raw material in different requirement.
Comment : WIP Reduced by 703584.7 Rs/day.
WIP can use in any varient & production is as
per customer requirement.
VIEW POINT: Illustration How kanban reduces Invetory.
21/26/2017 Honda 2CV NYS PUNE
Customer Requirement 150/day
Model
Name
Requiremen
t
LOT SIZE
WITH WOC
L CABIN 203 50 200
R CABIN
203
50 200
Instrument
203
50 200
WIP in Rs 938112.9
Customer Requirement 150/day
Model
Name
Requirement LOT SIZE
WITH WOC
L CABIN
203
50 50
R CABIN
203
50 50
Instrumen
t 203
50 50
WIP in RS 234528.2
3. 1/26/2017 Honda 2CV NYS PUNE 3
938112.9
234528.2
After KanbanBefore Kanban
WIP REDUCED BY
703584.7 Rs/day
WIPATSHOPFLOORinRS.
4. Area : HONDA 2CV
BEFORE AFTER
Comment : 1. Pipe size used for 100 qty. qty is
more than production qty.
COMMENT : If one pipe is empty than another
pipe can fill during the chorobiki cycle.
Zero stoppages due to unavailability of
material.
VIEW POINT: Line flexibility for mix production.
41/26/2017 Honda 2CV NYS PUNE
5. Area : HONDA 2CV
BEFORE AFTER
Comment : Opeartor has to input manually all
information. Any single mistake in manual
entry leads to wrong cutting.
COMMENT : No need to give maual input.
Updation in database required only when ECN
comes.
VIEW POINT : Prevent wrong error feeding in M/c.
51/26/2017 Honda 2CV NYS PUNE
6. Area : HONDA 2CV
BEFORE AFTER
Comment : Opeartor was unable to
understand where to put ckt for next process
as per coding system. Only skilled manpower
can indentify the required location for next
process.
COMMENT : Once new opeartor know only
type of M/C. He/She able to find location as
seeing in route withing 10 sec intially. Also final
junkan location defines its proper location
results easy to get ckt for Atokotei also.
VIEW POINT : Production gets easy to understand for operator.
61/26/2017 Honda 2CV NYS PUNE
7. Area : HONDA 2CV
BEFORE AFTER
Comment : 1. Cost is high. Unable to use its
raw material in different requirement. No drop
box arrangement.
COMMENT : Cost is low, in house fabrication,
drop box arrangement for kanban.
VIEW POINT: Cost saving and In house fabrication
71/26/2017 Honda 2CV NYS PUNE
