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Epocast®
1645 FR A/B
is an ultra-low density epoxy syntactic
solution providing flame resistance
and weight saving.
Epocast®
1645 FR A/B is a two component
epoxy void filler designed for applications
requiring low density, high strength and rapid
component assembly.
Applications in aerospace and
transport interiors
> Honeycomb panel reinforcement
> Edge closeout
Key features
> Ultra low density of 0.48
> Meet requirements of FAR 25.853a
> 90% compressive strength in 1 day at room temperature
> Easy to process:
color mix indicator
one-to-one mix ratio
off-ratio tolerant
thixotropic paste
 12 months shelf life at room temperature
Advanced Materials
	 1645 FR A/B
Ultra-low density and flame retardant epoxy syntactic
Legal information All trademarks mentioned are either property of or licensed to Huntsman Corporation or an affiliate thereof in one or more, but not all, countries. Sales of the product described herein (“Product”) are subject to the general
terms and conditions of sale of either Huntsman Advanced Materials LLC, or its appro­priate affiliate including without limitation Huntsman Advanced Materials (Europe) BVBA, Huntsman Advanced Materials Americas Inc., or Huntsman Advanced
Materials (Hong Kong) Ltd.or Huntsman Advanced Materials (Guangdong) Ltd. (“Huntsman”).The following supercedes Buyer’s documents.While the information and re­com­mendations included in this publication are, to the best of Huntsman’s
knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLEC­TUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE,AND THE BUYER
ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT,WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES. No statements or recommendations made herein are to be construed
as a representa­tion about the suitability of any Product for the particular application of Buyer or user or as an inducement to infringe any patent or other intellectual property right. Data and results are based on controlled conditions and/or lab
work. Buyer is responsible to determine the applicability of such information and recommendations and the suitability of any Product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual
property rights.The Product may be or become hazardous. Buyer should (i) obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on Product hazards and toxicity, together with proper shipping,
handling and storage procedures for the Prod­uct, (ii) take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and in direct customers and contractors who may handle or be exposed to the Product of all
hazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and exposure to the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and contractors
who may handle or be exposed to the Product comply with all safety information contained in the applicable Material Safety Data Sheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulations and
standards relating to the handling, use, storage, distribution and disposal of and exposure to the Product. Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative.
© 2015 Huntsman Corporation. All rights reserved. Ref. No. AdMat Epocast®
1645 FR A/B_02.15_EN_EU
Learn more on www.huntsman.com/advanced_materials
For any other information, please send an e-mail to advanced_materials@huntsman.com
Europe, Middle East  Africa +41 61 299 1111 Asia Pacific  India + 86 21 2325 7888 Americas +1 888 564 9318
Typical thermal and mechanical performance
Gel time, 100g ASTM D-1622 65 min
Compressive strength ASTM-D695 20 MPa at 23°C
4.0 MPa at 120°C
2.5 MPa at 180°C
Compressive modulus ASTM-D695 1 300 MPa at 23°C
Tensile lap shear, Al / Al ASTM-D-1002 7.5 MPa at 23°C
Shore D hardness ASTM-D-2240 55-60
Glass transition temperature ASTM-E-831 50°C
CTE ASTM-E-831 41.5 µm/(m.°C)
Cure cycle: 3h at 50°C
Typical flammability performance: 12 s vertical burn
Flame extinguishing time Burn length
100/100 (wt/wt) mix ratio FAR 25.853a  2 s  5 cm
Off ratio 140/100
(wt 1645 A / wt 1645 B)
 2 s -
Off ratio 100/120
(wt 1645 A / wt 1645 B)
14 s -
Cure cycle: 3h at 50°C
Typical compressive strength built up at 23°C
1 day ASTM D-695 18 MPa
2 days 18.5 MPa
7 days 20 MPa
Typical compressive strength with off ratio
0% off ratio ASTM D-695 20 MPa
20% off ratio
(resin or hardener)
18.5 MPa
40% off ratio
(resin or hardener)
18 MPa
Cure cycle: 3h at 50°C
Ultra-low density and flame retardant epoxy syntactic
1645 FR A/B

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Epocast® 1645 FR A/B - Flyer

  • 1. Epocast® 1645 FR A/B is an ultra-low density epoxy syntactic solution providing flame resistance and weight saving. Epocast® 1645 FR A/B is a two component epoxy void filler designed for applications requiring low density, high strength and rapid component assembly. Applications in aerospace and transport interiors > Honeycomb panel reinforcement > Edge closeout Key features > Ultra low density of 0.48 > Meet requirements of FAR 25.853a > 90% compressive strength in 1 day at room temperature > Easy to process: color mix indicator one-to-one mix ratio off-ratio tolerant thixotropic paste 12 months shelf life at room temperature Advanced Materials  1645 FR A/B Ultra-low density and flame retardant epoxy syntactic
  • 2. Legal information All trademarks mentioned are either property of or licensed to Huntsman Corporation or an affiliate thereof in one or more, but not all, countries. Sales of the product described herein (“Product”) are subject to the general terms and conditions of sale of either Huntsman Advanced Materials LLC, or its appro­priate affiliate including without limitation Huntsman Advanced Materials (Europe) BVBA, Huntsman Advanced Materials Americas Inc., or Huntsman Advanced Materials (Hong Kong) Ltd.or Huntsman Advanced Materials (Guangdong) Ltd. (“Huntsman”).The following supercedes Buyer’s documents.While the information and re­com­mendations included in this publication are, to the best of Huntsman’s knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLEC­TUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE,AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT,WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES. No statements or recommendations made herein are to be construed as a representa­tion about the suitability of any Product for the particular application of Buyer or user or as an inducement to infringe any patent or other intellectual property right. Data and results are based on controlled conditions and/or lab work. Buyer is responsible to determine the applicability of such information and recommendations and the suitability of any Product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights.The Product may be or become hazardous. Buyer should (i) obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on Product hazards and toxicity, together with proper shipping, handling and storage procedures for the Prod­uct, (ii) take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and in direct customers and contractors who may handle or be exposed to the Product of all hazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and exposure to the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product comply with all safety information contained in the applicable Material Safety Data Sheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulations and standards relating to the handling, use, storage, distribution and disposal of and exposure to the Product. Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative. © 2015 Huntsman Corporation. All rights reserved. Ref. No. AdMat Epocast® 1645 FR A/B_02.15_EN_EU Learn more on www.huntsman.com/advanced_materials For any other information, please send an e-mail to advanced_materials@huntsman.com Europe, Middle East Africa +41 61 299 1111 Asia Pacific India + 86 21 2325 7888 Americas +1 888 564 9318 Typical thermal and mechanical performance Gel time, 100g ASTM D-1622 65 min Compressive strength ASTM-D695 20 MPa at 23°C 4.0 MPa at 120°C 2.5 MPa at 180°C Compressive modulus ASTM-D695 1 300 MPa at 23°C Tensile lap shear, Al / Al ASTM-D-1002 7.5 MPa at 23°C Shore D hardness ASTM-D-2240 55-60 Glass transition temperature ASTM-E-831 50°C CTE ASTM-E-831 41.5 µm/(m.°C) Cure cycle: 3h at 50°C Typical flammability performance: 12 s vertical burn Flame extinguishing time Burn length 100/100 (wt/wt) mix ratio FAR 25.853a 2 s 5 cm Off ratio 140/100 (wt 1645 A / wt 1645 B) 2 s - Off ratio 100/120 (wt 1645 A / wt 1645 B) 14 s - Cure cycle: 3h at 50°C Typical compressive strength built up at 23°C 1 day ASTM D-695 18 MPa 2 days 18.5 MPa 7 days 20 MPa Typical compressive strength with off ratio 0% off ratio ASTM D-695 20 MPa 20% off ratio (resin or hardener) 18.5 MPa 40% off ratio (resin or hardener) 18 MPa Cure cycle: 3h at 50°C Ultra-low density and flame retardant epoxy syntactic 1645 FR A/B