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International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VI, Issue IV, April 2017 | ISSN 2278-2540
www.ijltemas.in Page 187
SMEs in Auto Components
Laveena Vaz
Russell Square International College, Mumbai, Maharashtra, India
In India Automotive industry is growing at an alarming rate. It
is the engine of growth for the economy. It is amazing to
know that this industry provides employment to 1.5 million
people. It contributes 3.8% to national GDP and 25.6% to
manufacturing GDP.
To make India lucrative in automotive industry for foreign
investment, the focus must be improving Research and
Development and create greater returns than the cost of
capital.
Automotive Component Manufacturers Association of India
(ACMA) has adopted the theme “make quality and
technology in India”. This had given boost for new product
development, enhancing quality standards, safety standards,
embracing digital technology, upgrading employee’s skills to
meet the global standards and global expansion of OEMs.
In order to become globally competitive there should be
strong cooperation and collaboration between the various
stakeholders i.e. OEMs, component manufacturers, machine
tools suppliers, raw material suppliers and the government.
(http://www.acma.in/president-acma.php)
The pie chart shown below depicts according to the product
range the % of Auto component industry in India.
http://www.acma.in/docmgr/ACMA_Presentation/ACMA_Pr
esentation.pdf
PRESENT SCENARIO OF AUTOMOTIVE INDUSTRY IN
INDIA
In India Automotive industry was started in late 40’s. In the
last two decades there is good growth in this sector mainly
due to globalization, liberalization which includes 100%
Foreign Direct Investment in this sector.
Many global companies are motivated to invest in
manufacturing and research and Development facilities in the
country mainly due to availability of skilled labors at a
cheaper rate, low production cost and emerging market. It is
one of the world’s sixth largest producer in terms of value and
volume in automobile products.
It contributes 4% of exports, 7% to India’s GDP, 39% of FDI
inflow and 17% to total indirect taxes.
The quest of Indian automotive industry to succeed in global
competitiveness is evident from the fact that it received
Deming award for quality after Japan.
Seeing the significance of auto industry, which has grown
enormously to contribute to the economic growth, the Indian
government had come out with 2 documents- Auto policy
2002 and Auto mission plan 2006-16. The large automakers
like Ford, Hyundai, Toyata etc. have set up their
manufacturing facilities in India which has bought rapid
growth of auto ancillary or component sector. Many golabal
companies like Goetze-werke, Bosch, and Johnson Control
have set ups in the country.
The above scenario shows that auto industry has substantial
potential to grow. Thus it is important for the industry to gain
competitive advantage through best practices in global value
chain. (International Journal of Managing Value and Supply
Chains (IJMVSC) Vol.5, No. 2, June 2014)
NEGATIVE GROWTH IN AUTO COMPONENT
INDUSTRY IN 2013-14
Auto Component Industry has register first time revenue de-
growth over a decade. There is 2.1% revenue fall in 2013-
2014. ACMA reported a revenue of Rs. 2, 11,700 crore in FY
2013-14. Whereas in FY 2012-13 it was 2, 16,000 crore. The
reason for the negative growth in revenue was due to high
capital cost, fluctuations in currency, weak and slow vehicle
31%
19%12%
12%
10%
9%
7%
Auto Component Industry
in India
Product range
Engine parts
Drive
transmission &
steering parts
Body & chassis
Suspension &
Braking parts
International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VI, Issue IV, April 2017 | ISSN 2278-2540
www.ijltemas.in Page 188
sales and high interest rate. All these factors have adversely
impacted of the Auto component industry
According to vice president (ACMA) Ramesh Suri power and
infrastructure are a concern and if these problems are taken
care, then the future is bright in this industry.
The capital investment in Auto industry also had sharp dip. It
was Rs. 3200-4400 crore in FY 2013-14 compared to FY
2012-13 Rs. 6900-9500 crore.
(http://autocomponentsindia.com dated July 17th
2014)
MAJOR ISSUES IN AUTOMOBILE SUPPLY CHAINS
Challenges or issues in automotive supply chain
Supply chain is the total integration of network of firms and
coordination between them with regard to material,
information and financial flows. Before the main concern of
the supply chain was reducing inventory level and operating
cost but now it is better customer satisfaction by improved
services and speed of product delivery.
The automotive supply chain is very complicated and
complex as a particular vehicle contains approximately 20,000
components and about 1000 sub-assemblies. It has many It
has many Tier like Tier 1,2 and Tier 3 suppliers or
manufacturers with many dealerships and assembly
operations. Not only has this customer had demand for
different specific configuration and features which increases
the complexity of the automobile supply chain. Therefore
there is correlation between implementation of supply chain
management and quality and conformance of design.
There is many trends which affects the supply chain in auto
industry. According to Fishers supply chain should be
designed on specific requirements of the product
manufactured. This is important for the complex automotive
industry where the manufacturer has to manage a network of
several supply chains. It is very difficult for Indian auto
industry to align supply chain practices with business
strategies for reaping the advantage of competitiveness in an
emerging market. the problem is due to its widespread
linkages with different other industries
Trends impacting supply chain management
Trends on demand side Trends on supply side
Growth which is uneven
Out sourcing countries with low
cost
Importance of aftermarket services Differentiated out sourcing
Fragmentation Transparency
Accelerated volatility Management of risk
In India auto industry spends 14% of its GDP on logistics,
whereas Europe spends 10-11% and USA spends 9% and
approximately 22% of aggregate sales is tied up in inventories
in the supply chains. Therefore logistic cost remains very high
due to different factors like lack of third party logistics i.e.
large specialized logistics firms which uses effective
technology and also there is - lack of proper infrastructure.
Thus the auto industry needs to check its supply chain process
to become more competitors.
One decade ago cheap labour, good exchange rates and
concessional duty & tariff were the factors for
competitiveness, but today it is no longer relevant. what
matters in today’s globalised market is proper supply chain
management. There should be strategic fit between the
competitive strategy and the supply chain strategy of the
organization to achieve business excellence. In India auto
industry has to face business environmental factors as well as
government policies in supply chain management to a large
extent followed by cost advantage and supplier-buyer
relationship.
Presently the auto industry is focusing on vendor development
i.e. shifting the risk and responsibility to vendors, outsourcing
of logistics, using IT for order placement and tracking and
inventory management, implementation of lean production
and JIT system in the organization.
Supply chain challenges can be grouped into risk
management, visibility, cost reduction, increasing demand and
globalization. The increase in demand in the last decade has
put pressure on the existing auto component manufacturers to
quickly adopt the modern global practices or standards and
improve the supply chain processes. So the Indian auto
industry has to revolutionize the technology and management
thinking without impacting the brand image. The business
environment in India is distinctly different from those in
developed countries. There are many hurdles like transit in
remote areas is difficult, large number of fragmented
suppliers, complicated tariffs and custom duties, language and
cultural diversity, quality challenges due short supply of
resources and last but not the least multilevel distribution
channels.
The biggest challenge is end -to-end supply chain followed by
inbound logistics.
SMES IN AUTO COMPONENTS
SMEs in Auto Components are growing at the fastest rate
within the SMEs category of industries. There is boom phase
in this sector due to high demand from global automobiles
manufacturers.
The survival and sustenance is still a major issue for the
companies as they have to be the best in the global
competitive environment. The Auto component SMEs should
imbibe customer orientation, cost competitiveness to survive
in the global market. At the same time they face challenges of
being the SMEs, like
International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS)
Volume VI, Issue IV, April 2017 | ISSN 2278-2540
www.ijltemas.in Page 189
Low capital or investment
Poor technology
Zero knowledge of global competition
Poor infrastructural facilities
No awareness of business opportunity
(www.dnb.co.in/smes/smes.asp)
In Philippines SMEs are urged to tie up with auto parts
suppliers
Local manufacturers are urged to be the part of the lucrative
global value chain (GVCs) of the automotive Cos. The Motor
Vehicle Parts Manufacturer Association of the Philippines
(MVPMAP) had a meeting in April 2015, the president of
MVPMAP feels that the SMEs needs support and backing ,
without which it is very hard to enter the global value chain.
They need support of the car manufacturers, assemblers and
the government to encourage production and convince the
auto makers to invest in this country, this will boost the SME
Sector in to global value chain
Philippines and Malaysia proposed SME for the automotive
sector project on the 22nd
Automotive Dialogue. This project
will facilitate SMEs to see practical solution to attack
economic barriers
Philippines Daily Inquirer April 27th,
2015
(http://business.inquirer.net/190889/smes-urged-to-tie-up-
with-auto-parts-suppliers)
AUTOMOTIVE CLUSTERS IN INDIA
Delhi-National Capital Region (NCR), Chennai-Bangalore
and Mumbai-Pune are the main clusters of automotive in India
and many of the automotive component manufacturers are
situated in these three clusters.
Number of estimated manufacturing units in these clusters
Location Number f manufacturing units
Delhi (NCR) 250
Chennai-Bangalore 120
Mumabi-Pune 185
Source: ACMA
There is high automotive investment in these three clusters
and also the main OE manufactures are located. One more
reason for the formation of automotive clusters is the
infrastructure problems like connectivity and communication
problems, poor roads etc. Moreover the exiting OEMs have
increased their production and this has attracted new
suppliers. Government has also set up vehicle testing facilities
in each of the automotive cluster to fasten the procedures.
Mumbai-Pune has the large OEMs like Tata Motors, General
Motors, DaimlerChysler, Mahindra and Fiat in passenger cars
whereas in commercial vehicles Tata Motors and Force
Motors are present and in two wheelers Bajaj Auto and
Kinetic. To supply these OEMs, there are large suppliers as
well as a lot of smaller component manufacturers in these
clusters.
The cluster in Delhi originated because of Maruti established
its plant in Gurgaon and the Honda SIEL Motors are also
based near Delhi. Delhi had one disadvantage i.e. it had large
distance from the ports, this problem was solved by the
government by setting up an inland container depot nearby to
the cluster.
The Bangalore-Chennai cluster grew in the early 1990s with
the manufacturers like Hyundai, Ford and Toyota setting up
their manufacturing facilities in Chennai. The proximity to the
Chennai port facilitates exports. There is Supplier Park in
Bidadi region in Bangalore set up by Toyota; it is also
headquarters of the India’s largest automotive supplier Mico
Bosch.
CONCLUSION
As we see ahead, it is the best time for Indian auto component
manufacturers as the industry is growing at the tremendous
speed. The future of the industry is very bright and is expected
to grow in the next 10 years. To reap the benefit of this
growth prospect, the industry needs to keep pace with global
standards and competition. This will help the Indian SMEs to
survive the rapidly changing competitive environment. Indian
auto manufacturers are viewing the entire world market as an
opportunity to grow. Moreover the implementation of the
vision 2016 have made the state and central government to act
in the interest of SMEs in auto industry.
REFERENCES
[1]. acma.in/docmgr/ACMA_Presentation/ACMA_Presentation.pdf
Automotive Component Manufactures Association of India
[2]. autocomponentsindia.com dated July 17th
2014; Auto component
India, The voice of automobile suppliers.
[3]. business.inquirer.net (Philippines Daily Inquirer April 27th,
2015)
[4]. dsir.gov.in/reports/ittp_sme/AutoCompReport.pdf
[5]. dnb.co.in/smes/smes.asp; Emerging SMEs of India-SMEs in Auto
Component Industry.
[6]. Department of Scientific & Industrial Research (DSIR), Ministry
of Science & Technology, New Delhi.
[7]. Dr. U.M. Premlata Galaxy International Interdisciplinary
Research Journal ISSN 2347-6915 GIIRJ, Vol.2 (3), MARCH
(2014)
[8]. S. Bhattacharya1, Dr. D. Mukhopadhyay2 and Dr. S Giri3
International Journal of Managing Value and Supply Chains
(IJMVSC) Vol.5, No. 2, June 2014

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Smes in auto components

  • 1. International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS) Volume VI, Issue IV, April 2017 | ISSN 2278-2540 www.ijltemas.in Page 187 SMEs in Auto Components Laveena Vaz Russell Square International College, Mumbai, Maharashtra, India In India Automotive industry is growing at an alarming rate. It is the engine of growth for the economy. It is amazing to know that this industry provides employment to 1.5 million people. It contributes 3.8% to national GDP and 25.6% to manufacturing GDP. To make India lucrative in automotive industry for foreign investment, the focus must be improving Research and Development and create greater returns than the cost of capital. Automotive Component Manufacturers Association of India (ACMA) has adopted the theme “make quality and technology in India”. This had given boost for new product development, enhancing quality standards, safety standards, embracing digital technology, upgrading employee’s skills to meet the global standards and global expansion of OEMs. In order to become globally competitive there should be strong cooperation and collaboration between the various stakeholders i.e. OEMs, component manufacturers, machine tools suppliers, raw material suppliers and the government. (http://www.acma.in/president-acma.php) The pie chart shown below depicts according to the product range the % of Auto component industry in India. http://www.acma.in/docmgr/ACMA_Presentation/ACMA_Pr esentation.pdf PRESENT SCENARIO OF AUTOMOTIVE INDUSTRY IN INDIA In India Automotive industry was started in late 40’s. In the last two decades there is good growth in this sector mainly due to globalization, liberalization which includes 100% Foreign Direct Investment in this sector. Many global companies are motivated to invest in manufacturing and research and Development facilities in the country mainly due to availability of skilled labors at a cheaper rate, low production cost and emerging market. It is one of the world’s sixth largest producer in terms of value and volume in automobile products. It contributes 4% of exports, 7% to India’s GDP, 39% of FDI inflow and 17% to total indirect taxes. The quest of Indian automotive industry to succeed in global competitiveness is evident from the fact that it received Deming award for quality after Japan. Seeing the significance of auto industry, which has grown enormously to contribute to the economic growth, the Indian government had come out with 2 documents- Auto policy 2002 and Auto mission plan 2006-16. The large automakers like Ford, Hyundai, Toyata etc. have set up their manufacturing facilities in India which has bought rapid growth of auto ancillary or component sector. Many golabal companies like Goetze-werke, Bosch, and Johnson Control have set ups in the country. The above scenario shows that auto industry has substantial potential to grow. Thus it is important for the industry to gain competitive advantage through best practices in global value chain. (International Journal of Managing Value and Supply Chains (IJMVSC) Vol.5, No. 2, June 2014) NEGATIVE GROWTH IN AUTO COMPONENT INDUSTRY IN 2013-14 Auto Component Industry has register first time revenue de- growth over a decade. There is 2.1% revenue fall in 2013- 2014. ACMA reported a revenue of Rs. 2, 11,700 crore in FY 2013-14. Whereas in FY 2012-13 it was 2, 16,000 crore. The reason for the negative growth in revenue was due to high capital cost, fluctuations in currency, weak and slow vehicle 31% 19%12% 12% 10% 9% 7% Auto Component Industry in India Product range Engine parts Drive transmission & steering parts Body & chassis Suspension & Braking parts
  • 2. International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS) Volume VI, Issue IV, April 2017 | ISSN 2278-2540 www.ijltemas.in Page 188 sales and high interest rate. All these factors have adversely impacted of the Auto component industry According to vice president (ACMA) Ramesh Suri power and infrastructure are a concern and if these problems are taken care, then the future is bright in this industry. The capital investment in Auto industry also had sharp dip. It was Rs. 3200-4400 crore in FY 2013-14 compared to FY 2012-13 Rs. 6900-9500 crore. (http://autocomponentsindia.com dated July 17th 2014) MAJOR ISSUES IN AUTOMOBILE SUPPLY CHAINS Challenges or issues in automotive supply chain Supply chain is the total integration of network of firms and coordination between them with regard to material, information and financial flows. Before the main concern of the supply chain was reducing inventory level and operating cost but now it is better customer satisfaction by improved services and speed of product delivery. The automotive supply chain is very complicated and complex as a particular vehicle contains approximately 20,000 components and about 1000 sub-assemblies. It has many It has many Tier like Tier 1,2 and Tier 3 suppliers or manufacturers with many dealerships and assembly operations. Not only has this customer had demand for different specific configuration and features which increases the complexity of the automobile supply chain. Therefore there is correlation between implementation of supply chain management and quality and conformance of design. There is many trends which affects the supply chain in auto industry. According to Fishers supply chain should be designed on specific requirements of the product manufactured. This is important for the complex automotive industry where the manufacturer has to manage a network of several supply chains. It is very difficult for Indian auto industry to align supply chain practices with business strategies for reaping the advantage of competitiveness in an emerging market. the problem is due to its widespread linkages with different other industries Trends impacting supply chain management Trends on demand side Trends on supply side Growth which is uneven Out sourcing countries with low cost Importance of aftermarket services Differentiated out sourcing Fragmentation Transparency Accelerated volatility Management of risk In India auto industry spends 14% of its GDP on logistics, whereas Europe spends 10-11% and USA spends 9% and approximately 22% of aggregate sales is tied up in inventories in the supply chains. Therefore logistic cost remains very high due to different factors like lack of third party logistics i.e. large specialized logistics firms which uses effective technology and also there is - lack of proper infrastructure. Thus the auto industry needs to check its supply chain process to become more competitors. One decade ago cheap labour, good exchange rates and concessional duty & tariff were the factors for competitiveness, but today it is no longer relevant. what matters in today’s globalised market is proper supply chain management. There should be strategic fit between the competitive strategy and the supply chain strategy of the organization to achieve business excellence. In India auto industry has to face business environmental factors as well as government policies in supply chain management to a large extent followed by cost advantage and supplier-buyer relationship. Presently the auto industry is focusing on vendor development i.e. shifting the risk and responsibility to vendors, outsourcing of logistics, using IT for order placement and tracking and inventory management, implementation of lean production and JIT system in the organization. Supply chain challenges can be grouped into risk management, visibility, cost reduction, increasing demand and globalization. The increase in demand in the last decade has put pressure on the existing auto component manufacturers to quickly adopt the modern global practices or standards and improve the supply chain processes. So the Indian auto industry has to revolutionize the technology and management thinking without impacting the brand image. The business environment in India is distinctly different from those in developed countries. There are many hurdles like transit in remote areas is difficult, large number of fragmented suppliers, complicated tariffs and custom duties, language and cultural diversity, quality challenges due short supply of resources and last but not the least multilevel distribution channels. The biggest challenge is end -to-end supply chain followed by inbound logistics. SMES IN AUTO COMPONENTS SMEs in Auto Components are growing at the fastest rate within the SMEs category of industries. There is boom phase in this sector due to high demand from global automobiles manufacturers. The survival and sustenance is still a major issue for the companies as they have to be the best in the global competitive environment. The Auto component SMEs should imbibe customer orientation, cost competitiveness to survive in the global market. At the same time they face challenges of being the SMEs, like
  • 3. International Journal of Latest Technology in Engineering, Management & Applied Science (IJLTEMAS) Volume VI, Issue IV, April 2017 | ISSN 2278-2540 www.ijltemas.in Page 189 Low capital or investment Poor technology Zero knowledge of global competition Poor infrastructural facilities No awareness of business opportunity (www.dnb.co.in/smes/smes.asp) In Philippines SMEs are urged to tie up with auto parts suppliers Local manufacturers are urged to be the part of the lucrative global value chain (GVCs) of the automotive Cos. The Motor Vehicle Parts Manufacturer Association of the Philippines (MVPMAP) had a meeting in April 2015, the president of MVPMAP feels that the SMEs needs support and backing , without which it is very hard to enter the global value chain. They need support of the car manufacturers, assemblers and the government to encourage production and convince the auto makers to invest in this country, this will boost the SME Sector in to global value chain Philippines and Malaysia proposed SME for the automotive sector project on the 22nd Automotive Dialogue. This project will facilitate SMEs to see practical solution to attack economic barriers Philippines Daily Inquirer April 27th, 2015 (http://business.inquirer.net/190889/smes-urged-to-tie-up- with-auto-parts-suppliers) AUTOMOTIVE CLUSTERS IN INDIA Delhi-National Capital Region (NCR), Chennai-Bangalore and Mumbai-Pune are the main clusters of automotive in India and many of the automotive component manufacturers are situated in these three clusters. Number of estimated manufacturing units in these clusters Location Number f manufacturing units Delhi (NCR) 250 Chennai-Bangalore 120 Mumabi-Pune 185 Source: ACMA There is high automotive investment in these three clusters and also the main OE manufactures are located. One more reason for the formation of automotive clusters is the infrastructure problems like connectivity and communication problems, poor roads etc. Moreover the exiting OEMs have increased their production and this has attracted new suppliers. Government has also set up vehicle testing facilities in each of the automotive cluster to fasten the procedures. Mumbai-Pune has the large OEMs like Tata Motors, General Motors, DaimlerChysler, Mahindra and Fiat in passenger cars whereas in commercial vehicles Tata Motors and Force Motors are present and in two wheelers Bajaj Auto and Kinetic. To supply these OEMs, there are large suppliers as well as a lot of smaller component manufacturers in these clusters. The cluster in Delhi originated because of Maruti established its plant in Gurgaon and the Honda SIEL Motors are also based near Delhi. Delhi had one disadvantage i.e. it had large distance from the ports, this problem was solved by the government by setting up an inland container depot nearby to the cluster. The Bangalore-Chennai cluster grew in the early 1990s with the manufacturers like Hyundai, Ford and Toyota setting up their manufacturing facilities in Chennai. The proximity to the Chennai port facilitates exports. There is Supplier Park in Bidadi region in Bangalore set up by Toyota; it is also headquarters of the India’s largest automotive supplier Mico Bosch. CONCLUSION As we see ahead, it is the best time for Indian auto component manufacturers as the industry is growing at the tremendous speed. The future of the industry is very bright and is expected to grow in the next 10 years. To reap the benefit of this growth prospect, the industry needs to keep pace with global standards and competition. This will help the Indian SMEs to survive the rapidly changing competitive environment. Indian auto manufacturers are viewing the entire world market as an opportunity to grow. Moreover the implementation of the vision 2016 have made the state and central government to act in the interest of SMEs in auto industry. REFERENCES [1]. acma.in/docmgr/ACMA_Presentation/ACMA_Presentation.pdf Automotive Component Manufactures Association of India [2]. autocomponentsindia.com dated July 17th 2014; Auto component India, The voice of automobile suppliers. [3]. business.inquirer.net (Philippines Daily Inquirer April 27th, 2015) [4]. dsir.gov.in/reports/ittp_sme/AutoCompReport.pdf [5]. dnb.co.in/smes/smes.asp; Emerging SMEs of India-SMEs in Auto Component Industry. [6]. Department of Scientific & Industrial Research (DSIR), Ministry of Science & Technology, New Delhi. [7]. Dr. U.M. Premlata Galaxy International Interdisciplinary Research Journal ISSN 2347-6915 GIIRJ, Vol.2 (3), MARCH (2014) [8]. S. Bhattacharya1, Dr. D. Mukhopadhyay2 and Dr. S Giri3 International Journal of Managing Value and Supply Chains (IJMVSC) Vol.5, No. 2, June 2014