(http://www.metalformindia.com) We are one of the leading manufacturers, suppliers and exporters of the plastic radiator pressure caps and other associated components that are used in the automobile industry. Manufactured at ISO 9001:2000 certified units, our process expertise allows us to deliver these in exact design and finish specifications as desired by the clients.
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Automotive Accessories BY Metal Form
1. Welcome to
METAL FORM
Manufacturer & Exporter of
Radiator Pressure Caps
Surge Tank Caps / Plastic Pressure Caps
Radiator Filler Necks
Fuel Caps / Gas Caps
Other Radiator Accessories
2. METAL FORM
CompanyProfile
Established in the year 1982, at extended suburbs of
Mumbai, India.
The company is managed by qualified and trained staff,
it has established its reputation as a manufacturer of
Quality Products.
M/s Metal Form has come a long way in the experience
and technical expertise of Manufacturing Products.
3. METAL FORM
Vision
To be in the business related to Cooling Systems & Fuel
Systems. Analyzing the trends & future demands, and
adapting to latest technology. Creating maximum
Customer satisfaction possible in terms of Quality, Cost
& Delivery.
We try to realize this vision by our
- CompanyPolicy
- WorkPolicy
- QualityPolicy
4. METAL FORM
Company Policy
Profitable Growth coupled with Care for Customers
(Through Total Quality & Prompt Dependable Service)
with committed and trained employees in a healthy and
safe environment.
5. METAL FORM
Work Policy
THE SIX SATELLITE OF OUR WORK POLICY
Customer Focus : The Customer is at all time, the
focus and we work for his
satisfaction.
Employees : They are the pillars of our success.
We value them and treat them with
respect and dignity.
6. METAL FORM
Integrity : We strongly believe in the highest ethical
standard in dealing with people (customers
and business associates) and in quality
(product and processes.)
Teamwork : We work as a team to cater the needs of
the client to their satisfaction.
Leadership : Our Motto is “One step ahead in Quality,
Customer Service and Technical
Innovation.”
Innovation : It is a key to the future; growth; and
profitability. All our efforts are directed
towards it.
7. METAL FORM
Quality Policy
To Manufacture Product of
Only one quality that i.e. the Best Quality
Possible within the facilities available.
Quality which meets to international standards
with minimum deviations.
8. METAL FORM
Products Range
Radiator Pressure Cap :
Sheet Metal - ( S.A.E. – J 164 Standard )
Semi Plastic / Semi Sheet Metal
Plastic ( Surge Tank Cap / Coolant Cap )
Radiator Filler Neck – ( S.A.E. – J 164 Standard )
Fuel Filler Caps :
Sheet Metal
Plastic
Other Radiator Accessories
9. METAL FORM
Facilities / Infrastructure
5000 sq ft. working area
Machinery : Mechanical Presses, Shearing Machines,
Hydro- Pneumatic Machines, Spot Welding
Machine & Rivet Machines, Special Purpose
Machines, Tool Room Machines
Welding / Brazing / Soldering Equipments
Pneumatic Feeding Equipments / Cylinders
Required Measuring Equipments & Gauges
Supply Sources : Bought Out Sources & Services – 90 % within
1km Radius ( Almost JIT Procurement )
Testing Facilities :
10. METAL FORM
Testing Facilities
In-plant testing facilities for Radiator Pressure
Caps / Fuel Filler Caps include
Pressure Testing Facilities ( Manometers, Digital
Guages, Dial Gauges etc. )
Computerized Pressure Testing Facilities
Special Purpose Leak Testing Facilities
Vacuum Pressure Testing Facilities
Spring Endurance Testing Facilities
Upper Disc Endurance Testing Facilities
Tensile Strength Testing Facilities
Torque Check Testing Facilities
11. METAL FORM
Quality Standards
Quality Standard
M/s METAL FORM was a ISO 9002 - 1994 accredited
company, now moved on to ISO 9001: 2000 standard
and gearing up for standard TS 16949
Product Standard
All Products manufactured in METAL FORM are as per
International Standards - (e.g.: SAE Standard. )
12. METAL FORM
Goals of ISO 9001: 2000
Goals of ISO 9001: 2000
On Time Delivery
Continuous Improvement
Defect Prevention
Variation Reduction
Wastage Reduction
CUSTOMER SATISFACTION
13. METAL FORM
Sourcing Philosophy
Assured Business
Quality Discipline through Systems and Practices
Motivation for Continuous Improvement
Good Management Practices
14. METAL FORM
Expectation from Suppliers
Product : Reliable confirming to specification
Quality : Exactly as per requirements
Cost : Competitive
Delivery : Adherence to schedule.
Design &
Development : Technically capable.
Attitude : Overall Customer Oriented
15. METAL FORM
Manufacturing Initiatives
Improve System Efficiency
Waste Reduction
Customer Delivery schedules adherence
Develop people skills for problem solving
Reduce throughput time by elimination of losses
Increase overall output / employees
16. METAL FORM
Design Capabilities
Experience of more than 25 years in this
business.
Computer Aided Design facilities.
Tool, Dies, Fixture design experience.
Technical competent supply source base.
Adequate In – House Testing Facilities.
Equipped with Drawings & Standards.
17. METAL FORM
Design Competency
Design Competency translated in Indigenous
development of tools for Production Processes
• Radiator Cap cover tongue folding operation
• Jigs & Fixture to ensure adequate centering of
Radiator Cap Assembly
• Development of Progressive Tooling for child
components of Radiator Caps
• Riveting fixtures ensuring leak proof joints
18. METAL FORM
Customers
We have a strong base in the Domestic OEM’s market, where
we supply as Tier I / II suppliers.
We also supply to Tier I Radiator Manufacturers across the
globe.
Over and above we cater to the After Market requirements
for the North American, European, South - East Asian
and the Middle - East Regions.
19. METAL FORM
List of Exporting Countries
United Kingdom
United States of America
Turkey
Germany
Singapore
Australia
Lebanon
U.A.E.
Bahrain
Saudi Arabia
20. METAL FORM
Future Projects
Plastic Fuel Filler Caps with lock barrel & key
( Under Development )
Urea Tank Cap (Under Developed )
Pressure Indicator ( Under Development )
Other Models of Surge Tank Caps / Plastic Fuel Filler
Caps
21. METAL FORM
Strategic Competency
We move with Market Expectation & Future
demands
We have a sound technical foundation & our aim is
to manufacture products as per quality plan &
under strict cost control
22. METAL FORM
Radiator Pressure Caps – Sheet Metal Construction
Mini / Small / Medium Sizes
Dimensions As per S.A.E – J 164 Standard
Different Types of Radiator Systems
Different Types of Assembly
Different Constructions and Top Covers
Different Opening Pressure Ratings
Different Vacuum Pressure Ratings
23. METAL FORM
Radiator Pressure Caps –Semi Sheet Metal / Semi Plastic Construction
Generally Design Specific
Different Types of Radiator Systems
Different Types of Assembly
Economic Criteria
Different Opening Pressure Rating
Different Vacuum Pressure Rating
Pressure Release Type Radiator Cap – Latest Type
of Semi Sheet Metal / Semi Plastic construction
24. METAL FORM
Radiator Pressure Caps –Plastic Construction
Also Called Surge Tank Cap or Coolant Cap
Design is vehicle specific
Fitment on Surge Tank generally threaded type
fitment
Conventional or Overflow plunger venting
system type
Different Opening Pressure Rating
Different Vacuum Pressure Rating
25. METAL FORM
Fuel Filler Caps
Sheet Metal & Plastic Constructions
Vehicle Design Specific
Fitment Specific
Technology shifting towards Plastic Fuel Caps
& Emission Control
26. METAL FORM
Radiator Accessories
Radiator Filler Necks - S.A.E. – J 164
International Standard
Brass Material in 0.7mm thick with or without overflow
pipe
Aluminum Material in 1.5mm thick without overflow pipe.
Oil Coolers for Automatic Transmission Engines
( Tubular Type )Drain Cocks – Plastic
Inlet / Outlet Pipes
Industrial Valves
27. METAL FORM
Design Criteria’s
• Core Competency in Design -
• Pioneer in developing range of Plastic Pressure Cap
indigenously.
• Patent pending status for few of our developments.
• Few Important Design Criterias
• Function of Radiator System ( Open /Close type )
• Fitment of Radiator Pr. Cap (On Radiator / On Surge Tank)
• Type of Material used ( Sheet Metal / Plastic )
• Size of Radiator Pressure Cap
• Type of Constructions
28. •Type of Assembly ( Spot Welded / Riveted Semi Hollow /
Riveted Tubular )
•Economic Criteria
•Required Opening / Vacuum Pressure Rating
•Statutory Warning and pressure rating encryptions
•Durability factors / Product Life factors / Consistent
Performance Factors
•Convenience Factors ( Torque / Grip )
•Top Cover Design / Aesthetics factors
METAL FORM
Few Important Design Criteria’s
29. METAL FORM
Summary of Strength
Strengths
35 yrs of experience in manufacturing of Radiator Pr. Caps,
Fuel Caps
Grown with the Technology- from open system to close
system to plastic construction.
Design experience depicted by the range of products &
variations in constructions
Leveraging the design competency in tool designing for
production.
Experience of passenger as well as LCV, HCV segment.
Technical , Quality & System Orientation.