Developement and Supply of Integrated Process Plants such as Essential oil Distillation Plants, In SS For Patchouli ETC, In MS For Grasses, In SS for Rose & Other Flowers, In SS For Spices Like Cardamom, Nutmeg, Ginger ETC, Conveyorised Poultry Dressing / Slaughter Plant, Feather Plucker, Hot Water Scalder, Screw Chiller, Chicken Slaughterhouse Equipment, Killing Cone Stand, Feather Plucker, Hot Water Scalder For Small Poultry Dressing, Double Cone Blender, Double Cone Vacuum Drier, Distillery Blenders In Stainless Steel.

1. Poultry Dressing Plants
Conveyorised Dressing Plant,
Mini Processing Plant & Hybrid Plant
INNOVATIONS FOR POULTRY
E N G I N E E R I N G

2. Poultry ProcessingasHUBof Integration
Poultry ProcessingPlants.
Conveyorised Processingplant
TheConveyor systemgoes through following stages:
Poultry processing as the Hub for integrated poultry operations. It forms
an extension of farming / breeding operations giving farmer / breeders a
directpresenceintheconsumermindandmarket.Itstabilizesthefarming
activity by providing a crucial link to actual consumer market and
provides important value addition to farm produce of live birds. It helps
thefarmstocreateabrandofitsowninthemeatmarket.
Dhopeshwar manufactures high quality plant and machineries for
Poultry processing. These plants are supplied in 3 different
configurations,namely;FullyConveyorized,Non-Conveyorizedandour
latest addition, the Hybrid Plant with Partial Conveyor along with other
equipment. Each of these come in different capacities to cater to the needs
ofprocessingcompaniesdependingonthescaleofoperations.
Dhopeshwar supplies Conveyorized plants having different capacities
ranging from 250 BPH to 2000 BPH. These Dressing plants consist of an
overhead Conveyor, and various other processing equipment. The
Conveyor has a Conveyor Track with Rolling trolleys which moves in a
looped formation while each trolley carries a stainless steel shackle on
which the live bird is hung to start the process. The birds on shackle
move through different processes till the bird is cleaned both internally
and externally. The bird after dressing is discharged at the last
processingstage asafreshlychilleddressedbirdwith skin.
Loading : Thelive bird ishung upsidedownon the
steel shackle.
Stunning : T
Halal /Bleeding : The vein of the un-conscious bird is cut
manually to allowdraining ofblood.
Hot water Scalding : This is a crucial step in which birds are
passed though hot water maintained at
fixed temperature to softenthe feathers.
Feather plucking : Feathers are removed by rotating rubber
fingers with- out damagingthe skin.
Evisceration : All the internal organs such as lungs,
intestine,etc.areremovedandthehockcut.
Chilling : The bird (carcass) is put in chilled water
topreservethe quality ofmeat.
Portioning /Refrigeration : The slaughtered bird can be sold as a
Whole bird / Portioned bird after
processing as Fresh chilled / Refrigerated
asrequired.
he bird un-conscious for a painless
slaughteringprocess.
Poultry Processing - Conveyorised
Hot Water Scalder
INNOVATIONS FOR POULTRY
E N G I N E E R I N G
Capacity : 100 to 2000 Birds / Hour

3. D re s s i n g P l a nt
SemiAutomaticOperation
Stages of Bird loading, Halal and Evisceration are
done manually while the rest of the processing
happens automatically through the processing
machines. Conveyor based operations require
minimumhuman handling of meat whichensuresthe
highest level of hygiene during processing. The
process stages are based on well-established scientific
principles of bleeding, scalding and chilling. These
factorsensurethebestqualityofmeat.
1. Conveyorbasedautomationrequireslessmanpower
andreducesdependenceonlabour&skill.
2. Plant canprocessbirdsweighing 1to3kg.
3. Allthe machineriesaremadeinStainlesssteel.
4. Process and plant designed on scientific basis,
ensuresBestquality meat
5. Entire plant made in our works in Hyderabad
ensuring highest standard of engineering &
workmanship. As a result, our plants excel
performanceexpectationsandlastformanyyears.
Uniquefeatures of our Conveyor basedplant
DhopeshwarOffers :
Dhopeshwar has successfully delivered Poultry Processing plants in different capacities in
India and other countries. Our plants are fully Integrated and custom-built. The design and
manufacturing is of the highest standard and all the plant & machineries are fabricated in
our Hyderabad works, shipped to sites, then Installed and commissioned at customer’s site
onTurn-key basis.
Feather Plucker Plucker Discs Screw Chiller & Dripper Drum Dressed Bird
INNOVATIONS FOR POULTRY
E N G I N E E R I N G

4. MiniProcessingPlant
TheEquipmentof MiniPlant comesin3 capacities:
KillingconeTablefor Halal
Hot water Scalder
Dhopeshwar supplies process specific equipment for small and mid-
sized dressing units. These equipment are ideal for operations ranging
from 500 birds to 2000 birds per day. All the equipment are made in food
grade stainless steel and built to the highest standard of engineering.
They can be easily set up at farms, retail shops or at at larger
establishments.Thestainlesssteelconstruction excellenthygiene,
lowmaintenanceandlonglifeoftheequipment.
250to1000Birdsperday,8/24cones
Stainless steel rotating shell with cones for holding
birds. Splash guard to contain spill, blood collection
trough with easy hold clamps. Total Argon TIG
welded.CompleteconstructioninfoodgradeSS.
Different models - 24 inches’ diameter, 1.5 hp for 5-6
birds at a time and 30 3.0 hp for 20
birdsat atime.
Heavy duty stainless steel drum with rotating disc.
Heavy duty MS angle stand with 2 coat Enamel paint.
Base cover, Side panels & bird discharge hopper in SS
Separate discharge chute for feathers. Motorised drive
either through V Belt & pulleys or Gearbox. Rubber
fingers,water showerwith shutoffvalve.
butcheries
ensures
inches'diameter,
200 to 500 birdsperday - basic4items+work tables etc.
500 to 1000 birdsperday - basic5items+work tables etc.
1000 to 2000birdsper day - basic5items+work tables etc.
Capacity :
Construction :
Capacity
Construction
Capacity
Construction
MainEquipmentof MiniPlant
: Different models from 5 to 20 birds at a time (500 to
2000Birds/day)
: Total Stainless steel construction Water heating by gas as
well as Electricity Thermostat control Automatic On/Off.
Temperaturesettingrangefrom40to70deg.CBirdlifting
cagewithliftingstrongearm. totalArgonTIGwelded.
:
:
Drum Plucker
Poultry Processing - Mini Plant
Killing Cone Tables.
INNOVATIONS FOR POULTRY
E N G I N E E R I N G
Capacity : 2000 Birds / Day

5. Portion Cutter machine
Capacity
Construction
Purpose : Chilling the bird carcass with
chilled water or ice flakes to arrest
bacterial growth and maintain
meatquality.
Capacity : 1000to 2000 birdsperday
Construction : Heavy duty U shaped body &
Spiral screw in SS 304. Turbo Air
jet with piping. Side panels to
prevent splash. Discharge hopper
andamotoriseddrive.
Mainfeatures : Sturdy construction for low
maintenance&longlife.
:
:
50-60birdsperhour.
Entirely made in SS 304 food grade
construction. Available in Single
phase or three phase motor. 10”
diameter, disc cutter, bird placing
rod, cover / dome for V-belt
pulleys&motor.
SpiralScrewChiller +DripperM i n i P l a nt
Drum Plucker
Advantagesof MiniPlant
Uniquefeaturesof MiniDressingPlant
- Easyto setup,Easytomaintain.
- Lowpowerconsumption
- Sturdy construction,Longlife.
1. Theplant canprocessbirdsweighing 1-3kgs.
2. Allthe machineriesaremadeinStainlesssteel.
3. Scientificprocessensuresmosthygienic processing.
4. Advancedengineering forsemiautomaticprocessing
Hot water Scalder Spiral Screw Chiller + Dripper Portion Cutter machineDrum Plucker
INNOVATIONS FOR POULTRY
E N G I N E E R I N G

6. Poultry Processing - Hybrid Plant
HybridPlant
A fully Conveyorized plant starts with loading of birds on conveyor
trolley / shackles and ends with hock cutting to discharge with bird
directlyintoachiller.
The Conveyor passes the birds through different processing stages
while birds are kept online throughout. Most of the processing is done
automatically in special purpose machines while the evisceration
processisdonemanuallywhilebirdisstillonthe conveyorshackle.
The Hybrid plant uses some of the most important features of a
Conveyorized plant with mini processing equipment. It combines the
use of Conveyor and some additional equipment for Online processing
while the Scalder and Feather Plucker are kept Offline. The Plants are
custom built for increasing adaptability of process to get both, birds
with skin and birds without skin while lowering the cost of installation.
1000-4000birdsperday.
Overhead conveyor, T Track with Nylon Rollers,
Non-rust Aluminium trolleys, Non-rust SS shackles
drivenby gearedmotor.TotalArgonTIGwelded.
Online processing;
Offline processing;
Stunning, Halal, Bleeding, Neck remover, hock (leg) cutter.
Hot water scalder, Feather plucker, Evisceration.
Hybrid Plant on stand
Capacity
Construction
:
:
INNOVATIONS FOR POULTRY
E N G I N E E R I N G
Capacity : 1000 to 4000 Birds / Day

7. Dhopeshwar supplies a Steam Boiler, a Chilled Water System as well as Belt Conveyor and
VacuumLungGun indifferentcapacitiesdependingonDressingplantscapacity.
TheDressingplantalongwithallrequiredauxiliaryequipmentaresuppliedonTurn-keybasis.
INNOVATIONS FOR POULTRY
E N G I N E E R I N G
Steam Boiler
Diesel Fired Boiler Packaged Water Chiller
Food Grade
Belt Conveyor
Auxiliaries Equipment for All
DressingPlant:
All the Dressing Plants require two important
utilities foroperations:
1. SteamBoilerSystem
2.ChilledWater System
Steam is required for Hot Water Scalding and chilled
water isrequiredforScrewChilling ofbirds.
Steamisgeneratedbyaboilerwhichisoperatedeither
with wood or diesel. The boiler requires Pressure
ReducingValves,WaterSoftenerandChimney.
The Chilled Water System consists of Packaged
Water Chiller, Insulated Storage Tanks and
Insulated Pipelines. The Package Chiller gives
chilledwater of5 requiredforchillingthe birds.
A food grade Belt Conveyor is required for Conveying
Dressedwholebirds/portionedbirds.
°C
Food GradeBeltConveyor

8. A-16, Co-operative Industrial Estate, Balanagar, Hyderabad - 500 037, India
: + 91 040 2377 1579 : + 91 9391 05 8963, + 91 9652 15 8908T M
Dhopeshwar Engineering Pvt ltd.
AboutDhopeshwar
Dhopeshwar Engineering specializes in supply of fully
Integrated Processing Plants on a Turn-key basis.
Established in 1963. We presently supply Processing Plants
for3differentsectors,namely;Poultry,Agri.andChemical.
Providing Specialised Engineering Solutions -through
Process Innovation for Poultry Waste Management. Our
recent innovation involves Digestor based technology
adopting HTST process & Enzymatic reaction for waste
management. These find wide application in Poultry
sectors such as Hatchery waste, Layer Manure and
Slaughter waste.
OurInnovative ProcessPlants
Poultry Sector
Conveyorised Processing Plants, Mini processing Plant
andHybrid Processingplant.
Poultry WasteManagementPlants
Hatchery waste, Layer Manure, Slaughter waste and
Chickenfat extraction.
Agri Sector
EssentialOil PlantsandAloe-veraPlant.
ChemicalSector
Stable grade bleaching powder and CNSL based
Cardanol.
Poultry Dressing and Waste Management plants
INNOVATIONS FOR POULTRY
E N G I N E E R I N G
INNOVATIONS FOR POULTRY
E N G I N E E R I N G
Bangladesh Bhutan El Salvador Ghana Indonesia Mallawi Nepal Nigeria Oman
Papua New Guinea Singapore Sri Lanka Tanzania UAE Uganda Zimbabwe Zambia
Exported to 17 countries
Vision: Be an innovation lead Engineering organisation for Special Purpose Plants & MachinerIes.
Mission: Providing Customised Engineering Solutions through Process Innovation
Aim: Continue to be a trusted partner by providing customised engineering solutions.
E: sales@dhopeshwar.in
W: www. Dhopeshwar.in