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An ISO 9001 : 2008 Certified Company




                                       MANUFACTURER & EXPORTER




                                                    www.kkichains.com
About Us
  We, at Kay Kay Industries feel proud
  to introduce ourselves as one of the
  oldest and leading manufacturer of all
  kinds of high grade Malleable Iron,
  Forged    and     Alloy   Steel   fabricated
  Chains, Slats, C.I & C.S Sprockets for
  conveyor & elevators.

  Chains are a crucial part of industry where bulk material handling is done by conveyors & elevators. We are pleased
  to offer you our products which are well known for their strength, performance and rugged dependability under the
  most arduous operating conditions. The products are well known for zero percent breakdowns during services and
  are therefore in regular demand by a large number of Sugar Mills, Cement Plants, Fertilizer Plants, Paper Plants, Milk
  Plants, Original Equipment manufacturers etc. All over India.

  We manufacture all types of high grade Malleable Iron, Forged and Alloy Steel, Fabricated Chains, Cane Carrier,
  Bagasse Carrier , Rake Carrier, Intermediate Carrier, Block Forged type Chain along with Slats, Cast Iron & Cast
  Steel Sprockets.

  The State of the art manufacturing facility as located at Focal Point, Industrial City, Jalandhar. The plant is equipped
  with modern machines to provide world-class quality products to our customers in the shortest possible time. The
  plant covers an area of around 5000 S.q Mtrs.

www.kkichains.com
Quality Policy
  We, at KAY KAY INDUSTRIES Commit ourselves to supply
  products meeting specified and implied requirements of the
  customers so that supplies made perform well during service.
  We also commit to make continuous improvements in
  Technology, manufacturing processes and the services to
  enhance the customer’s satisfaction”

  Due to our adherence to ‘exemplary quality', to provide
  products which meet customer's specifications and our
  continuous efforts to upgrade our manufacturing techniques
  and to provide healthy atmosphere to our workers, we have
  been awarded by the prestigious ISO 9001:2008 by TUV
  Nord Germany.




www.kkichains.com
Certificates




www.kkichains.com
Our Products
   1. Block Forged Chains

   2. Cane Carrier Chains

   3. Sugar Bag Stacker/Sugar Elevator

   4. Forged / Malleable Inter-Mediate Carrier Chains

   5. Feeder Table Chain

   6. Bagasse Carrier Chains

   7. Slats

   8. Travelling Grate Chain

   9. Conveyor & Elevator Chains for Food Processing Industry

   10. Sprocket

www.kkichains.com
Our Products
   1 BLOCK FORGED CHAINS


       CHAIN                   PIN                        BUSH             BREAKING
     PITCH (MM)                                                           LOAD IN KGF.
                    DIA (MM)     LENGTH (MM)   DIA (MM)     LENGTH (MM)



         101.6        18             68                                      20,000
          142         25             89          31              29.5        40,000
          150         28             104         36              30          50,000
          200         32             110         38              32          60,000
          229         32             132         38              32          60,000
          229         32             108         40              40          75,000
          300
www.kkichains.com     45             180         57              50         1,00,000
Our Products
   2 CANE CARRIER CHAINS

 CHAIN          SIDE LINK                PIN                    BUSH            ROLLER       BREAKING
  PITH                                                                                        LOAD IN
  (MM)                                                                                         KGF.

            WIDTH    THICK     DIA      LENGTH (MM)      DIA     LENGTH    DIA     LENGTH
            (MM)     NESS     (MM)                      (MM)      (MM)    (MM)      (MM)
                      (MM)
                                       WITHOUT   WITH
                                         NUT     NUT
   150         60       8       23       82      101     30        52      75       35, 38    20,000
   150         60      10       23       92      115     30        56      75        35       30,000
  152.4      65,75   12,40,60 25, 28     101     125    33,34      61     75,76      35       40,000

   200         75      16       30       120     145    38,40     62,69   88,90      35       60,000
   229       75,80    16,18   30,32      151     176    40,42     69,72   90,95      38       80,000

www.kkichains.com
Our Products
  3 SUGAR BAG STACKER /
        SUGAR ELEVATOR




www.kkichains.com
Our Products
  4 FORGED / MALLEABLE INTER-MEDIATE
        CARRIER CHAINS




                    CHAIN NO.   ASSEMBLED PITCH (MM)   AVERAGE ULTIMATE
                     5174 E4            60.0                10250
                     901 E43            80.0                11350
                     901 E44            80.0                11350
                     902 E43            75.4                11350
                     902 E44            75.4                11350
                     907 E51            80.5                11350


www.kkichains.com
Our Products
   5 FEEDER TABLE CHAIN


  CHAIN                  SIDE LINK              PIN                BUSH            ROLLER       BREAKING
PITCH (MM)                                                                                     LOAD IN KGF.
               WIDTH        THICK NESS    DIA    LENGTH      DIA    LENGTH    DIA     LENGTH
                (MM)           (MM)      (MM)     (MM)      (MM)     (MM)    (MM)      (MM)


    150             60           8        23          82     30       52      75        35        20,000
 150/152.4          60          10        23          92     30       56      75        35        30,000
 150/152.4          65          12        25          101    33       61      75        35        40,000
   152.4            75          12        26          108    38       60      88        35        50,000
    200             75          16        28          142    38       69      88        35        60,000


www.kkichains.com
Our Products
   6 BAGASSE CARRIER CHAINS




www.kkichains.com
Our Products
   BAGASSE CARRIER CHAINS
   Specifications

  CHAIN                  SIDE LINK          PIN                  BUSH              ROLLER     BREAKING
PITCH (MM)                                                                                     LOAD IN
                WIDTH THICK NESS      DIA    LENGTH        DIA     LENGTH     DIA    LENGTH     KGF.
                 (MM)    (MM)        (MM)     (MM)        (MM)      (MM)     (MM)     (MM)


     102            55          10    18          95.25   25.4          50    37       29      28,000
     150            60           8    23           82      30           52    75       35      20,000
 150/152.4          60          10    23           92      30           56    75       35      30,000
 150/152.4          65          12    25          101      33           61    75       35      40,000
    152.4           75          12    26          108      38           60    88       35      50,000
    152.4           75          16    28          142      38           69    88       35      60,000
     200            75          16    30          125      40           69    90       35      60,000
     229            80          13    30          136      40           66    95       38      60,000
     229            80          16    30          150      40           72    95       38      70,000
     229            80          18    32          157      42           76    95       38      80,000


www.kkichains.com
Our Products
  7 SLATS




www.kkichains.com
Our Products
   8 TRAVELLING GRATE CHAIN
   Travelling grate chains are used in boiler houses of
   sugar plants, paper plants, fertilizer plants etc. to convey
   fly ash.
   Carefully selected raw materials are used for the chain
   which can withstand the temperature upto 400˚C during
   operation.

  CHAIN                   SIDE LINK              PIN                BUSH              ROLLER     BREAKING
PITCH (MM)                                                                                        LOAD IN
                    WIDTH    THICK NESS    DIA    LENGTH      DIA     LENGTH     DIA    LENGTH     KGF.
                     (MM)       (MM)      (MM)     (MM)      (MM)      (MM)     (MM)     (MM)


     150             60           8        23          82     30           52    75       35      20,000
 150/152.4           60           10       23          92     30           56    75       35      30,000
 150/152.4           65           12       25          33     38           61    75       35      40,000
    152.4            65           12       26          108    38           60    88       35      50,000
    152.4            75           16       28          142    38           69    88       35      60,000


www.kkichains.com
Our Products
   9 CONVEYOR & ELEVATOR CHAINS FOR FOOD PROCESSING
        INDUSTRY




   We manufacture Customer specified Conveyor & Bucket Elevator Chains for various Food
   Processing Industry like Bottling Plants, Distilleries, Rice Mills etc, from 50mm – 152mm
   Pitch having High grade Alloy steel or Stainless steel (S.S) components.
www.kkichains.com
Our Products
  10 SPROCKETS




   Sprockets are the main driving gears used to drive the chains in any direction, speed etc.
   We design/recommend sprockets all to specifications of the chain. The material of the sprockets is
   carefully selected as per the area of application. Generally we use cast steel grade 1030 & 2708 as
   per ISI STANDARS.
   Precise machining of teeth is done and teeth are case hardened to give longer life.
   We manufacture sprockets having pitch from 76.2mm - 300mm and having 8 to 24 Teeth.

www.kkichains.com
Our Infrastructure

                              ADMINISTRATION




           SHEET METAL SHOP




www.kkichains.com
Our Infrastructure

                               POWER PRESS SHOP




              HEAT TREATMENT



www.kkichains.com
Our Infrastructure

                         QUALITY TESTING




          MACHINE SHOP



www.kkichains.com
Heat Treatment
  The heat treatment plant is a state of the art plant having 2Nos. of Electrically Heated Sealed Retort Pit
  Type Gas Carburizing Furnace having 1 Ton charge capacity each.
  The case hardening of the components is done upto 1.5 mm of case depth depending upon the area of
  application & the sizes of the components.

  Polymer quenching is done
  afterwards and then stress
  relieving is done in 2 nos.
  of      Induction    based
  tempering furnaces having
  600 kg charge capacity
  each.
  The whole process is
  strictly monitored to get the
  best results.




www.kkichains.com
Chain Testing Machine
   The breaking strength of the chains is checked in house with the
   help of a break load testing machine.




www.kkichains.com
Our Clients
 LIST OF OUR WORTHY CLIENTS
 1.   BALRAMPUR GROUP OF CHINI MILLS                                20. M/S Saraswati Sugar Mills Ltd. YAMUNANAGAR
                                                                        (HARYANA)
 2.   BIRLA GROUP OF SUGAR INDUSTRIES
                                                                    21. M/S Saraya Sugar Mills Ltd. SARDARNAGAR
 3.   TRIVENI GROUP OF SUGAR MILLS
                                                                        (U.P.)
 4.   D.C.M. GROUP OF INDUSTRIES
                                                                    22. M/S Tikaula Sugar Mills Ltd. TIKAULA
 5.   BAJAJ GROUP OF SUGAR INDUSTRIES                                      (U.P.)
 6.   UTTAM GROUP OF INDUSTRIES                                     23. M/S Daya Sugars GAGALHEDI                (U.P.)
 7.   NATIONAL HEAVY ENGG. CO-OP LTD.                               24. M/S J.H.V. Sugars Ltd. NICHLAUL          (U.P.)
 8.   I.S.G.E.C                                                     25. M/S Agaauta Sugar & Chem. Ltd. AURANGABAD
 9.   M/S Upper Doab Sugar Mills                    SHAMLI (U.P.)       (U.P.)
                                                                    PLANT MANUFACTURER
 10. M/S Ramgarh Chini       Mills,
                                                                    1.   M/S. Texmaco Ltd. CALCUTTA               (W.B.)
     RAMGARH (U.P.)
                                                                    2.   M/S Indian Sugar & Gen. Engg. Co. NOIDA (U.P.)
 11. M/S Keser Enterprises      Ltd.
     BAHERI (U.P.)                                                  3.   M/S BHP Engineers CHENAI                 (T.N.)
 12. M/S Kanoria Sugar & Gen. Mfg. Co. Ltd. CAPTAINGANJ             4.
                                                                (U.P.)   M/S National Heavy Engg. Coop Ltd. PUNE (M.S)
 13. M/S R.B. Narian Singh Sugar Mills Ltd. LHAKSAR                 5.
                                                                (U.P.)   M/S S.S. Engineers PUNE                  (M.S)
 14. M/S Oswal Sugars Ltd. MUKERIAN                 (PUNJAB)
 15. M/S L.H. Sugar Factories Ltd. PILIBHIT                     (U.P.)
                                                                    BESIDES THESE WE ARE ALSO REGULARLY
                                                                    SUPPLYING IN OTHER MILLS OF UTTAR
 16. M/S Motilal Padampat Sugar Udyog Ltd. MAJHULIA
                                                                    PRADESH, UTTRANCHAL, GUJRAT,
     (BIHAR)
                                                                    MAHARASHTRA, KARNATAKA, ANDHRA
 17. M/S Dwarikesh Sugar Inds. Ltd. BUNDKI (U.P.)                   PRADESH, BIHAR, HARYANA PUNJAB & NEPAL. *
 18. M/S K.M. Sugar Mills MASODHA                   (U.P.)
www.kkichains.com
  19. M/S Monnet Industries Ltd. (Sugar Div.) UNN               (U.P.)
An ISO 9001 : 2008 Certified Company




                                 B-27, INDL, FOCAL POINT, G.T. ROAD, BYE-PASS,
                                        JALANDHAR CITY-144004, PUNJAB, (INDIA)
                                           Ph. 0181-5012501-05, 2601470, 5081200
                                                             Fax. +91-181-2602947
                                                 Email : info@kaykayindustries.com
                                                               info@kkichains.com




                                                                    www.kkichians.com

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Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

  • 1. An ISO 9001 : 2008 Certified Company MANUFACTURER & EXPORTER www.kkichains.com
  • 2. About Us We, at Kay Kay Industries feel proud to introduce ourselves as one of the oldest and leading manufacturer of all kinds of high grade Malleable Iron, Forged and Alloy Steel fabricated Chains, Slats, C.I & C.S Sprockets for conveyor & elevators. Chains are a crucial part of industry where bulk material handling is done by conveyors & elevators. We are pleased to offer you our products which are well known for their strength, performance and rugged dependability under the most arduous operating conditions. The products are well known for zero percent breakdowns during services and are therefore in regular demand by a large number of Sugar Mills, Cement Plants, Fertilizer Plants, Paper Plants, Milk Plants, Original Equipment manufacturers etc. All over India. We manufacture all types of high grade Malleable Iron, Forged and Alloy Steel, Fabricated Chains, Cane Carrier, Bagasse Carrier , Rake Carrier, Intermediate Carrier, Block Forged type Chain along with Slats, Cast Iron & Cast Steel Sprockets. The State of the art manufacturing facility as located at Focal Point, Industrial City, Jalandhar. The plant is equipped with modern machines to provide world-class quality products to our customers in the shortest possible time. The plant covers an area of around 5000 S.q Mtrs. www.kkichains.com
  • 3. Quality Policy We, at KAY KAY INDUSTRIES Commit ourselves to supply products meeting specified and implied requirements of the customers so that supplies made perform well during service. We also commit to make continuous improvements in Technology, manufacturing processes and the services to enhance the customer’s satisfaction” Due to our adherence to ‘exemplary quality', to provide products which meet customer's specifications and our continuous efforts to upgrade our manufacturing techniques and to provide healthy atmosphere to our workers, we have been awarded by the prestigious ISO 9001:2008 by TUV Nord Germany. www.kkichains.com
  • 5. Our Products 1. Block Forged Chains 2. Cane Carrier Chains 3. Sugar Bag Stacker/Sugar Elevator 4. Forged / Malleable Inter-Mediate Carrier Chains 5. Feeder Table Chain 6. Bagasse Carrier Chains 7. Slats 8. Travelling Grate Chain 9. Conveyor & Elevator Chains for Food Processing Industry 10. Sprocket www.kkichains.com
  • 6. Our Products 1 BLOCK FORGED CHAINS CHAIN PIN BUSH BREAKING PITCH (MM) LOAD IN KGF. DIA (MM) LENGTH (MM) DIA (MM) LENGTH (MM) 101.6 18 68 20,000 142 25 89 31 29.5 40,000 150 28 104 36 30 50,000 200 32 110 38 32 60,000 229 32 132 38 32 60,000 229 32 108 40 40 75,000 300 www.kkichains.com 45 180 57 50 1,00,000
  • 7. Our Products 2 CANE CARRIER CHAINS CHAIN SIDE LINK PIN BUSH ROLLER BREAKING PITH LOAD IN (MM) KGF. WIDTH THICK DIA LENGTH (MM) DIA LENGTH DIA LENGTH (MM) NESS (MM) (MM) (MM) (MM) (MM) (MM) WITHOUT WITH NUT NUT 150 60 8 23 82 101 30 52 75 35, 38 20,000 150 60 10 23 92 115 30 56 75 35 30,000 152.4 65,75 12,40,60 25, 28 101 125 33,34 61 75,76 35 40,000 200 75 16 30 120 145 38,40 62,69 88,90 35 60,000 229 75,80 16,18 30,32 151 176 40,42 69,72 90,95 38 80,000 www.kkichains.com
  • 8. Our Products 3 SUGAR BAG STACKER / SUGAR ELEVATOR www.kkichains.com
  • 9. Our Products 4 FORGED / MALLEABLE INTER-MEDIATE CARRIER CHAINS CHAIN NO. ASSEMBLED PITCH (MM) AVERAGE ULTIMATE 5174 E4 60.0 10250 901 E43 80.0 11350 901 E44 80.0 11350 902 E43 75.4 11350 902 E44 75.4 11350 907 E51 80.5 11350 www.kkichains.com
  • 10. Our Products 5 FEEDER TABLE CHAIN CHAIN SIDE LINK PIN BUSH ROLLER BREAKING PITCH (MM) LOAD IN KGF. WIDTH THICK NESS DIA LENGTH DIA LENGTH DIA LENGTH (MM) (MM) (MM) (MM) (MM) (MM) (MM) (MM) 150 60 8 23 82 30 52 75 35 20,000 150/152.4 60 10 23 92 30 56 75 35 30,000 150/152.4 65 12 25 101 33 61 75 35 40,000 152.4 75 12 26 108 38 60 88 35 50,000 200 75 16 28 142 38 69 88 35 60,000 www.kkichains.com
  • 11. Our Products 6 BAGASSE CARRIER CHAINS www.kkichains.com
  • 12. Our Products BAGASSE CARRIER CHAINS Specifications CHAIN SIDE LINK PIN BUSH ROLLER BREAKING PITCH (MM) LOAD IN WIDTH THICK NESS DIA LENGTH DIA LENGTH DIA LENGTH KGF. (MM) (MM) (MM) (MM) (MM) (MM) (MM) (MM) 102 55 10 18 95.25 25.4 50 37 29 28,000 150 60 8 23 82 30 52 75 35 20,000 150/152.4 60 10 23 92 30 56 75 35 30,000 150/152.4 65 12 25 101 33 61 75 35 40,000 152.4 75 12 26 108 38 60 88 35 50,000 152.4 75 16 28 142 38 69 88 35 60,000 200 75 16 30 125 40 69 90 35 60,000 229 80 13 30 136 40 66 95 38 60,000 229 80 16 30 150 40 72 95 38 70,000 229 80 18 32 157 42 76 95 38 80,000 www.kkichains.com
  • 13. Our Products 7 SLATS www.kkichains.com
  • 14. Our Products 8 TRAVELLING GRATE CHAIN Travelling grate chains are used in boiler houses of sugar plants, paper plants, fertilizer plants etc. to convey fly ash. Carefully selected raw materials are used for the chain which can withstand the temperature upto 400˚C during operation. CHAIN SIDE LINK PIN BUSH ROLLER BREAKING PITCH (MM) LOAD IN WIDTH THICK NESS DIA LENGTH DIA LENGTH DIA LENGTH KGF. (MM) (MM) (MM) (MM) (MM) (MM) (MM) (MM) 150 60 8 23 82 30 52 75 35 20,000 150/152.4 60 10 23 92 30 56 75 35 30,000 150/152.4 65 12 25 33 38 61 75 35 40,000 152.4 65 12 26 108 38 60 88 35 50,000 152.4 75 16 28 142 38 69 88 35 60,000 www.kkichains.com
  • 15. Our Products 9 CONVEYOR & ELEVATOR CHAINS FOR FOOD PROCESSING INDUSTRY We manufacture Customer specified Conveyor & Bucket Elevator Chains for various Food Processing Industry like Bottling Plants, Distilleries, Rice Mills etc, from 50mm – 152mm Pitch having High grade Alloy steel or Stainless steel (S.S) components. www.kkichains.com
  • 16. Our Products 10 SPROCKETS Sprockets are the main driving gears used to drive the chains in any direction, speed etc. We design/recommend sprockets all to specifications of the chain. The material of the sprockets is carefully selected as per the area of application. Generally we use cast steel grade 1030 & 2708 as per ISI STANDARS. Precise machining of teeth is done and teeth are case hardened to give longer life. We manufacture sprockets having pitch from 76.2mm - 300mm and having 8 to 24 Teeth. www.kkichains.com
  • 17. Our Infrastructure ADMINISTRATION SHEET METAL SHOP www.kkichains.com
  • 18. Our Infrastructure POWER PRESS SHOP HEAT TREATMENT www.kkichains.com
  • 19. Our Infrastructure QUALITY TESTING MACHINE SHOP www.kkichains.com
  • 20. Heat Treatment The heat treatment plant is a state of the art plant having 2Nos. of Electrically Heated Sealed Retort Pit Type Gas Carburizing Furnace having 1 Ton charge capacity each. The case hardening of the components is done upto 1.5 mm of case depth depending upon the area of application & the sizes of the components. Polymer quenching is done afterwards and then stress relieving is done in 2 nos. of Induction based tempering furnaces having 600 kg charge capacity each. The whole process is strictly monitored to get the best results. www.kkichains.com
  • 21. Chain Testing Machine The breaking strength of the chains is checked in house with the help of a break load testing machine. www.kkichains.com
  • 22. Our Clients LIST OF OUR WORTHY CLIENTS 1. BALRAMPUR GROUP OF CHINI MILLS 20. M/S Saraswati Sugar Mills Ltd. YAMUNANAGAR (HARYANA) 2. BIRLA GROUP OF SUGAR INDUSTRIES 21. M/S Saraya Sugar Mills Ltd. SARDARNAGAR 3. TRIVENI GROUP OF SUGAR MILLS (U.P.) 4. D.C.M. GROUP OF INDUSTRIES 22. M/S Tikaula Sugar Mills Ltd. TIKAULA 5. BAJAJ GROUP OF SUGAR INDUSTRIES (U.P.) 6. UTTAM GROUP OF INDUSTRIES 23. M/S Daya Sugars GAGALHEDI (U.P.) 7. NATIONAL HEAVY ENGG. CO-OP LTD. 24. M/S J.H.V. Sugars Ltd. NICHLAUL (U.P.) 8. I.S.G.E.C 25. M/S Agaauta Sugar & Chem. Ltd. AURANGABAD 9. M/S Upper Doab Sugar Mills SHAMLI (U.P.) (U.P.) PLANT MANUFACTURER 10. M/S Ramgarh Chini Mills, 1. M/S. Texmaco Ltd. CALCUTTA (W.B.) RAMGARH (U.P.) 2. M/S Indian Sugar & Gen. Engg. Co. NOIDA (U.P.) 11. M/S Keser Enterprises Ltd. BAHERI (U.P.) 3. M/S BHP Engineers CHENAI (T.N.) 12. M/S Kanoria Sugar & Gen. Mfg. Co. Ltd. CAPTAINGANJ 4. (U.P.) M/S National Heavy Engg. Coop Ltd. PUNE (M.S) 13. M/S R.B. Narian Singh Sugar Mills Ltd. LHAKSAR 5. (U.P.) M/S S.S. Engineers PUNE (M.S) 14. M/S Oswal Sugars Ltd. MUKERIAN (PUNJAB) 15. M/S L.H. Sugar Factories Ltd. PILIBHIT (U.P.) BESIDES THESE WE ARE ALSO REGULARLY SUPPLYING IN OTHER MILLS OF UTTAR 16. M/S Motilal Padampat Sugar Udyog Ltd. MAJHULIA PRADESH, UTTRANCHAL, GUJRAT, (BIHAR) MAHARASHTRA, KARNATAKA, ANDHRA 17. M/S Dwarikesh Sugar Inds. Ltd. BUNDKI (U.P.) PRADESH, BIHAR, HARYANA PUNJAB & NEPAL. * 18. M/S K.M. Sugar Mills MASODHA (U.P.) www.kkichains.com 19. M/S Monnet Industries Ltd. (Sugar Div.) UNN (U.P.)
  • 23. An ISO 9001 : 2008 Certified Company B-27, INDL, FOCAL POINT, G.T. ROAD, BYE-PASS, JALANDHAR CITY-144004, PUNJAB, (INDIA) Ph. 0181-5012501-05, 2601470, 5081200 Fax. +91-181-2602947 Email : info@kaykayindustries.com info@kkichains.com www.kkichians.com