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I N C O R P O R AT I N G
f i s h far m ing t e c h no l og y

January | February 2014
Production of farmed turbot and Senegalese
sole in Portugal

International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom.
All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
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FEATURE

Production of farmed turbot
and Senegalese sole in Portugal
by António Gouveia, associate professor, Department of Biology, University of Porto and CIIMAR
– Centro Interdisciplinar de Investigação Marinha e Ambiental, Portugal

Figure 4

A

t	 present,	 turbot	 (Scophthalmus	
maximus	 /	 Psetta	 maxima)	 is	
one	 of	 the	 marine	 fish	 species	
experiencing	the	highest	levels	of	
aquaculture	 production	 growth	 in	 Europe.	
Turbot	is	produced	in	Europe	in	the	Channel	
Islands,	 Denmark,	 France,	 Germany,	 Iceland,	
Ireland,	 Italy,	 Malta,	 the	 Netherlands,	 Spain,	
the	 United	 Kingdom	 and	 Portugal,	 with	 a	
total	production	estimated	at	75,598	tonnes	
in	 2011	 (FAO,	 2013).	Turbot	 production	 in	
Portugal	 began	 during	 the	 1990s	 and	 has	
increased	steadily	ever	since.
Located	 at	 the	 tip	 of	 the	 Iberian	
Peninsula	 and	 bordered	 by	 the	 North	
Atlantic	 Ocean	 to	 the	 north	 and	 west,	
Portugal	 is	 the	 most	 western	 country	 in	
Europe.	 The	 Algarve	 region	 on	 the	 southeast	 coast	 also	 exhibits	 a	 strong	 influence	
from	 the	 Mediterranean	 Ocean.	 Portugal	
has	a	milder	climate	compared	to	the	same	
latitudes	 of	 the	 American	 Atlantic	 coast,	
owing	to	the	ameliorating	effect	of	the	Gulf	
Stream	current.	On	the	north	coast	of	Spain	
the	current	bends	towards	the	south,	giving	
rise	 to	 the	 Portuguese	 Current,	 ‘a	 broad,	
slow,	 generally	 southward-flowing	 current	
that	extends	from	about	10	degrees	west	to	
about	 24	 degrees	 west’	 longitude	 (Bischof	
et	al.,	2003).
Although	Portugal	is	a	small	country	with	

only	88,700km2	area,	its	mainland	stretches	
along	 780	 km	 of	 the	 Atlantic	 coastline	
(JNICT,	1990).	In	spite	of	its	small	area	it	has	
two	 major	 climate	 systems.	 The	 north	 side	
of	Portugal	is	a	colder,	mountainous	region	
comprising	most	of	the	country’s	rivers	and	
reservoirs	more	suitable	for	the	production	
of	cold	water	species	such	as	rainbow	trout	
and	 flatfish	 (turbot	 and	 Senegalese	 sole,	
Solea	 senegalensis).	 The	 centre	 and	 especially	the	south	of	the	country	(the	Alentejo	
and	Algarve	regions)	contain	a	drier,	warmer	 plain,	 more	 suitable	 for	 production	 of	
warmer	water	species	due	to	the	influence	
of	the	Mediterranean	Ocean.	These	include	
European	 sea	 bass	 (Dicentrachus	 labrax),	
Gilthead	sea	bream	(Sparus	aurata),	Meagre	
(Argyrosomus	 regius),	 Red	 porgy	 (Pagrus	
pagrus)	 and	 White	 sea	 bream	 (Diplodus	
sagrus).
Nowadays,	 the	 Algarve	 is	 the	 most	
important	 Portuguese	 marine	 aquaculture	
region,	 comprising	 45	 percent	 of	 national	 production	 (INE,	 2011).	 Besides	 the	
Portuguese	mainland,	Portugal	also	includes	
the	Azores	archipelago	(2,344	km2)	and	the	
island	 of	 Madeira	 (796	 km2),	 both	 located	
in	the	Atlantic	Ocean,	100	km	and	660	km	
from	 the	 West	 African	 coast,	 respectively	
(JNICT,	 1990).	 Madeira	 has	 a	 significant	
on-growing	marine	fish	production	industry,	
mainly	farming	Gilthead	sea	bream.

24 | InternatIonal AquAFeed | January-February 2014

Figure 1

Aquaculture expansion
Until	2009,	turbot	was	produced	in	three	
medium-sized	 intensive	 aquaculture	 units	
located	 in	 the	 north	 and	 centre	 of	 Portugal	
(see	Figure	1)	due	to	the	region’s	cold	water	
temperature	 throughout	 the	 year.	 In	 2009	
this	 changed	 for	 the	 better,	 as	 a	 Spanish	
fishing	company	Pescanova	began	operations	
in	 Mira	 in	 northern	 Portugal,	 with	 a	 150	
million	 Euro	 investment	 in	 a	 state-of-the-art	
turbot	 farm,	 the	 world’s	 biggest.	 The	 facility	
produced	 4,000	 tonnes	 in	 2012,	 but	 when	
full	production	capacity	is	reached	this	turbot
FEATURE

Figure 2

farm	 is	 bound	 to	 produce	 7,000	 tonnes	
utilising	an	area	of	57	hectares	(see	Figure	2).	
Nevertheless,	 recent	 production	 problems	
that	 have	 arisen	 have	 unfortunately	 compromised	 this	 turbot	 farm	 to	 attain	 full	 capacity	
production	already	this	year.
The	 Acuinova	 layout	 is	 a	 double	 row	 of	
eight	production	units.	Each	production	unit	has	
one	juvenile	pavilion	and	eight	growth	pavilions.	
In	 the	 overhead	 shot	 of	 Figure	 2,	 the	 juvenile	
pavilions	 are	 coloured	 darker	 than	 the	 growth	
pavilions.	 Each	 juvenile	 pavilion	 (see	 Figure	 3)	
has	30	40	m2	tanks	for	10-100	g	turbot,	making	
a	 total	 of	 480	 juvenile	 tanks,	 and	 each	 growth	
pavilion	in	turn	has	20	113	m2	growth	tanks	for	
fish	 from	 100	 gr.	 to	 commercial	 size	 in	 a	 total	
of	 1,248	 growth	 tanks	 (see	 Figure	 4).	 At	 full	
capacity	it	will	create	more	than	200	direct	and	
600	indirect	jobs.
Ten-gram	 juvenile	 turbot	 are	 brought	
weekly	 from	 one	 of	 the	 Spanish	 company’s	
turbot	 hatcheries	 to	 Acuinova	 Mira.	 Fish	 are	
automatically	and	manually	fed,	up	 to	twelve	
times	daily	with	juveniles	and	up	to	four	times	
daily	 in	 the	 grow-out	 phase,	 until	 they	 reach	
the	 commercial	 size	 of	 1-1.5	 kg	 which	 may	
last	 between	 600	 and	 750	 days.	 Acuinova	
has	two	pumping	stations,	the	water	intake	is	
located	 2.4	 km	 offshore,	 each	 one	 equipped	
with	nine	250	kW	pumps	providing	a	10.8	m3	
per	second	water	flow,	enough	to	provide	a	
daily	water	supply	for	a	city	the	size	of	Madrid.
Another	 Portuguese	 turbot	 farm,	
Piscicultura	 do	 Rio	 Alto,	 located	 in	 Estela	 in	
northern	 Portugal	 (see	 Figure	 5),	 produced	
turbot	 from	 1993	 to	 2011,	 when	 it	 was	
decided	 to	 abandon	 turbot	 production	 and	
farm	Senegalese	sole	instead.	At	present,	this	
aquaculture	unit	is	undergoing	major	modifications	after	being	bought	this	year	by	a	Spanish	
company	 (Sea8	 Porto)	 to	 be	 converted	 into	
a	 hatchery	 for	 Senegalese	 sole,	 which	 will	

be	 grown	 in	 another	 unit	 in	 Portugal	
recently	 acquired	
for	 the	 purpose.	
Beginning	production	
in	1997,	the	Aquacria	
Piscícolas	 facility	 was	
the	 third	 flatfish	
unit	 constructed	 in	
Portugal.	 This	 hightech	 flatfish	 farm	 is	
located	in	Torreira	in	
the	north	of	Portugal,	
and	is	the	only	aquaculture	 facility	 in	 the	
country	 operating	
with	shallow	raceway	
system	 technology	
in	 conjunction	 with	
a	 recirculation	 aquaculture	system	(RAS)	
for	 the	 growth	 out	
phase	 of	 Senegalese	
sole	 production,	
allowing	 the	 fish	
farm	 to	 substantially	
reduce	 its	 environmental	 impact	 (see	
Figures	6,	7).
In	 2011,	 during	
the	 management	 of	
its	 previous	 owners,	 the	 flatfish	 farm	
began	 its	 expansion	
policy,	 which	 was	
already	 concluded.	
Therefore,	 production	 of	 Senegalese	
sole	 will	 be	 substantially	 increased,	 with	
an	output	of	350-400	
tonnes	estimated	for	

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Figure 3

January-February 2014 | InternatIonal AquAFeed | 25
FEATURE

Figure 5

the	 following	 year.	 The	 recirculation	 unit	 has	
60	 shallow	 raceways	 displayed	 in	 six	 double	
rows	of	five	store	shallow	raceways.
Nowadays,	there	is	still	a	second	turbot	
farm	 in	 Portugal,	 the	 Stolt	 Sea	 Farm	 operated	 by	 Piscicultura	 SA.	 Located	 in	 Praia	
da	 Tocha,	 central	 Portugal	 and	 belonging	

to	 the	 Norwegian	 shipping	 and	 seafood	
company	Stolt-Nielsen,	it	began	production	
in	 1992	 and	 exports	 all	 its	 turbot	 output	
within	 Europe.	 The	 farm	 has	 in	 total	 113	
circular	 tanks:	 six	 measuring	 15	 m2,	 36	 at	
20	 m2,	 10	 at	 23	 m2,	 21	 at	 78	 m2	 and	 40	
circular	 tanks	 measuring	 at	 144	 m2.	 Ten	

Figure 7
26 | InternatIonal AquAFeed | January-February 2014

Figure 6

gramme	 juvenile	 turbot	 imported	 from	
Spain	reaches	its	commercial	size	of	1.5	kg	
in	around	two	years.
Turbot	 production	 in	 Portugal	 has	 been	
steadily	 increasing	 year-on-year	 since	 1994	
(FAO,	 2013),	 and	 in	 2012	 4,351	 tonnes	
were	 produced	 (turbot	 farmer’s	 personal	
communication).	 Portuguese	 turbot	 production	is	expected	to	rise	even	further	this	
year	 when	 Acuinova	 will	 reach	 its	 full	 production	capacity	of	7,000	tonnes	per	year.
In	 recent	 years	 another	 flatfish	 species,	 Senegalese	 sole,	 has	 become	 popular	
among	 Portugal’s	 aquaculture	 producers.	
Along	with	White	sea	bream	and	Meagre,	it	
is	 one	 of	 the	 most	 recent	 marine	 fish	 species	 to	 be	 introduced	 into	 the	 Portuguese	
fish	farming	sector.
Besides	 Portugal,	 Senegalese	 sole	 is	
mainly	 produced	 in	 France	 and	 Spain	
with	 a	 production	 of	 around	 235	 tonnes	
declared	in	2011	(FAO,	2013).	This	flatfish	
species	began	to	be	produced	in	Portugal	
in	1997	by	Aquaria	Piscícolas,	followed	by	
Piscicultura	do	Rio	Alto	in	2002	with	great	
success,	especially	for	the	former.	As	previously	said,	with	both	flatfish	farms	having	
recently	 changed	 ownership,	 the	 latter	 is	
currently	 engaged	 in	 major	 adaptations	
to	 be	 converted	 into	 a	 Senegalese	 sole	
hatchery,	 and	 the	 former	 is	 expanding	 its	
production	 capacity	 for	 this	 species.	 For	
these	reasons,	Senegalese	sole	production	
is	 expected	 to	 increase	 to	 around	 350400	tonnes	next	year.
Although	 some	 biological	 and	 technological	 constraints	 must	 obviously	 be	
overcome,	 especially	 with	 Senegalese	 sole,	
high-quality	 turbot	 and	 Senegalese	 sole	
production	 are	 expected	 to	 significantly	
increase	in	Portugal	in	the	near	future	with	
a	small	number	of	recently-renovated,	hightechnology	aquaculture	units.
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ET-221A.indd 1

January-February 2014 | InternatIonal AquAFeed | 27
1/20/12 1:57 PM
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Production of farmed turbot and Senegalese sole in Portugal

  • 1. I N C O R P O R AT I N G f i s h far m ing t e c h no l og y January | February 2014 Production of farmed turbot and Senegalese sole in Portugal International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2014 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058 The International magazine for the aquaculture feed industry
  • 2. Olmix group innovates and proposes new ranges of products dedicated to AQUACULTURE efits of Algae Ben une system tion of the imm • Stimula rvival rate • Increased su rformance ved growth pe • Impro • Weight gain ion Ratio r Feed Convers • Bette www.olmix.com
  • 3. FEATURE Production of farmed turbot and Senegalese sole in Portugal by António Gouveia, associate professor, Department of Biology, University of Porto and CIIMAR – Centro Interdisciplinar de Investigação Marinha e Ambiental, Portugal Figure 4 A t present, turbot (Scophthalmus maximus / Psetta maxima) is one of the marine fish species experiencing the highest levels of aquaculture production growth in Europe. Turbot is produced in Europe in the Channel Islands, Denmark, France, Germany, Iceland, Ireland, Italy, Malta, the Netherlands, Spain, the United Kingdom and Portugal, with a total production estimated at 75,598 tonnes in 2011 (FAO, 2013). Turbot production in Portugal began during the 1990s and has increased steadily ever since. Located at the tip of the Iberian Peninsula and bordered by the North Atlantic Ocean to the north and west, Portugal is the most western country in Europe. The Algarve region on the southeast coast also exhibits a strong influence from the Mediterranean Ocean. Portugal has a milder climate compared to the same latitudes of the American Atlantic coast, owing to the ameliorating effect of the Gulf Stream current. On the north coast of Spain the current bends towards the south, giving rise to the Portuguese Current, ‘a broad, slow, generally southward-flowing current that extends from about 10 degrees west to about 24 degrees west’ longitude (Bischof et al., 2003). Although Portugal is a small country with only 88,700km2 area, its mainland stretches along 780 km of the Atlantic coastline (JNICT, 1990). In spite of its small area it has two major climate systems. The north side of Portugal is a colder, mountainous region comprising most of the country’s rivers and reservoirs more suitable for the production of cold water species such as rainbow trout and flatfish (turbot and Senegalese sole, Solea senegalensis). The centre and especially the south of the country (the Alentejo and Algarve regions) contain a drier, warmer plain, more suitable for production of warmer water species due to the influence of the Mediterranean Ocean. These include European sea bass (Dicentrachus labrax), Gilthead sea bream (Sparus aurata), Meagre (Argyrosomus regius), Red porgy (Pagrus pagrus) and White sea bream (Diplodus sagrus). Nowadays, the Algarve is the most important Portuguese marine aquaculture region, comprising 45 percent of national production (INE, 2011). Besides the Portuguese mainland, Portugal also includes the Azores archipelago (2,344 km2) and the island of Madeira (796 km2), both located in the Atlantic Ocean, 100 km and 660 km from the West African coast, respectively (JNICT, 1990). Madeira has a significant on-growing marine fish production industry, mainly farming Gilthead sea bream. 24 | InternatIonal AquAFeed | January-February 2014 Figure 1 Aquaculture expansion Until 2009, turbot was produced in three medium-sized intensive aquaculture units located in the north and centre of Portugal (see Figure 1) due to the region’s cold water temperature throughout the year. In 2009 this changed for the better, as a Spanish fishing company Pescanova began operations in Mira in northern Portugal, with a 150 million Euro investment in a state-of-the-art turbot farm, the world’s biggest. The facility produced 4,000 tonnes in 2012, but when full production capacity is reached this turbot
  • 4. FEATURE Figure 2 farm is bound to produce 7,000 tonnes utilising an area of 57 hectares (see Figure 2). Nevertheless, recent production problems that have arisen have unfortunately compromised this turbot farm to attain full capacity production already this year. The Acuinova layout is a double row of eight production units. Each production unit has one juvenile pavilion and eight growth pavilions. In the overhead shot of Figure 2, the juvenile pavilions are coloured darker than the growth pavilions. Each juvenile pavilion (see Figure 3) has 30 40 m2 tanks for 10-100 g turbot, making a total of 480 juvenile tanks, and each growth pavilion in turn has 20 113 m2 growth tanks for fish from 100 gr. to commercial size in a total of 1,248 growth tanks (see Figure 4). At full capacity it will create more than 200 direct and 600 indirect jobs. Ten-gram juvenile turbot are brought weekly from one of the Spanish company’s turbot hatcheries to Acuinova Mira. Fish are automatically and manually fed, up to twelve times daily with juveniles and up to four times daily in the grow-out phase, until they reach the commercial size of 1-1.5 kg which may last between 600 and 750 days. Acuinova has two pumping stations, the water intake is located 2.4 km offshore, each one equipped with nine 250 kW pumps providing a 10.8 m3 per second water flow, enough to provide a daily water supply for a city the size of Madrid. Another Portuguese turbot farm, Piscicultura do Rio Alto, located in Estela in northern Portugal (see Figure 5), produced turbot from 1993 to 2011, when it was decided to abandon turbot production and farm Senegalese sole instead. At present, this aquaculture unit is undergoing major modifications after being bought this year by a Spanish company (Sea8 Porto) to be converted into a hatchery for Senegalese sole, which will be grown in another unit in Portugal recently acquired for the purpose. Beginning production in 1997, the Aquacria Piscícolas facility was the third flatfish unit constructed in Portugal. This hightech flatfish farm is located in Torreira in the north of Portugal, and is the only aquaculture facility in the country operating with shallow raceway system technology in conjunction with a recirculation aquaculture system (RAS) for the growth out phase of Senegalese sole production, allowing the fish farm to substantially reduce its environmental impact (see Figures 6, 7). In 2011, during the management of its previous owners, the flatfish farm began its expansion policy, which was already concluded. Therefore, production of Senegalese sole will be substantially increased, with an output of 350-400 tonnes estimated for ADDITIVES FOR AQUACULTURE SOLUTIONS NUTRACEUTICALS AND PHYTOBIOTICS FOR AQUACULTURE Growth promoters Anti-parasites Attractants Hepatoprotectors Antioxidants Detoxifiers Chelated minerals C/ San Romualdo 12-14 • 28037 Madrid (Spain) +34 902 15 77 11 • +34 91 725 08 00 liptosa@liptosa.com • www.liptosa.com Figure 3 January-February 2014 | InternatIonal AquAFeed | 25
  • 5. FEATURE Figure 5 the following year. The recirculation unit has 60 shallow raceways displayed in six double rows of five store shallow raceways. Nowadays, there is still a second turbot farm in Portugal, the Stolt Sea Farm operated by Piscicultura SA. Located in Praia da Tocha, central Portugal and belonging to the Norwegian shipping and seafood company Stolt-Nielsen, it began production in 1992 and exports all its turbot output within Europe. The farm has in total 113 circular tanks: six measuring 15 m2, 36 at 20 m2, 10 at 23 m2, 21 at 78 m2 and 40 circular tanks measuring at 144 m2. Ten Figure 7 26 | InternatIonal AquAFeed | January-February 2014 Figure 6 gramme juvenile turbot imported from Spain reaches its commercial size of 1.5 kg in around two years. Turbot production in Portugal has been steadily increasing year-on-year since 1994 (FAO, 2013), and in 2012 4,351 tonnes were produced (turbot farmer’s personal communication). Portuguese turbot production is expected to rise even further this year when Acuinova will reach its full production capacity of 7,000 tonnes per year. In recent years another flatfish species, Senegalese sole, has become popular among Portugal’s aquaculture producers. Along with White sea bream and Meagre, it is one of the most recent marine fish species to be introduced into the Portuguese fish farming sector. Besides Portugal, Senegalese sole is mainly produced in France and Spain with a production of around 235 tonnes declared in 2011 (FAO, 2013). This flatfish species began to be produced in Portugal in 1997 by Aquaria Piscícolas, followed by Piscicultura do Rio Alto in 2002 with great success, especially for the former. As previously said, with both flatfish farms having recently changed ownership, the latter is currently engaged in major adaptations to be converted into a Senegalese sole hatchery, and the former is expanding its production capacity for this species. For these reasons, Senegalese sole production is expected to increase to around 350400 tonnes next year. Although some biological and technological constraints must obviously be overcome, especially with Senegalese sole, high-quality turbot and Senegalese sole production are expected to significantly increase in Portugal in the near future with a small number of recently-renovated, hightechnology aquaculture units.
  • 6. FEATURE take your production to the TOP of the aquafOOd chain. Innovative and proven yeast products in aquaculture Many leading aquafeed manufacturers in the industry count on Extru-Tech to engineer the perfect aquafeed production solution. PR OD UC LES ED AF SP FR E G IN ECIF ICA RO UP LLY FA CT OR IES PR OD SP EC UCE IFI LES CA D LLY AF IN F FA RE G CT OR ROU IES P A complete range of natural yeast-based additives: Industry leading equipment and engineered production advantages will give you the upper hand over the competition. Could you use a cost effective improvement in performance and finished product quality? Contact one of the aquafeed Consultants at extru-tech today at 785-284-2153. B.I. B.I. Live yeast concentrate Organic selenium yeast AQUA Premium yeast cell wall P.S. P.S. Yeast extracts 500 500 Yeast cell wall NSP enzymes to get the most from feed and promoting optimal performance for aquatic animals. Please check if the products are registered and available in your country ® Corporate offiCe P.O. Box 8 • 100 Airport Road Sabetha, KS 66534, USA Phone: 785-284-2153 Fax: 785-284-3143 extru-techinc@extru-techinc.com www.extru-techinc.com rformance Wellbeing, the source of pe For more information: contactlfa@lesaffre.fr - www.yeast-science.com ET-221A.indd 1 January-February 2014 | InternatIonal AquAFeed | 27 1/20/12 1:57 PM
  • 7. LINKS This digital re-print is part of the January | February 2014 edition of International Aquafeed magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. I N C O R P O R AT I N G f I s h fA R m I N G T e C h N O l O G y Successful moisture control in aquatic feeds Current challenges and opportunities in amino acid nutrition of salmonids • See the full issue • Visit the International Aquafeed website • Contact the International Aquafeed Team • Subscribe to International Aquafeed Whisky by-products: – a sustainable protein source for aquaculture Closing the food waste loop: – a new angle for insect-based feeds Vo l u m e 1 7 I s s u e 1 2 0 1 4 - JA N uA RY | F e B R uA RY To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link above. INFORMATION FOR ADVERTISERS - CLICK HERE www.aquafeed.co.uk