2. IZGEN ENGINEERING LTD.
IZGEN LTD. has been founded by a highly experienced team for electromechanical assembly of low
and medium voltage ( LV&MV ) electrical equipment in 2005. Over time, IZGEN improved its skills by
the help of experiences gained from different sectors and applications.
OUR MISSION
"to accomplish the clients’ requirements, promptly and according to the required specifications"
We cover all aspects of electrical and mechanical services including the design, installation,
maintenance, inspection and testing.
Our team compromises highly trained and experienced electrical and mechanical engineers and
technicians.
IZGEN has successfully implemented many projects which demonstrate its competence.
IZGEN ELECTRICAL ENGINEERING, INDUSTRIAL AUTOMATION & MECHANICAL INDUSTRY LTD.
ABOUT US
3. IZGEN Engineering offer services to industrial and commercial
businesses in the following primary construction fields:
Electrical Contracting Business & Project Planning,
Mechanical Contracting Business & Project Planning,
Civil Contracting Business & Project Planning,
Heavy Duty Re-Location Contracting Business & Project Planning,
Industrial & Residental Automation Systems,
Project Management & Planning Services
We guarentee quality services as well as prompt support.
COMPANY PROFILE
DESIGN & PROJECT DEPARTMENT CONTRACTING DEPARTMENT
14 Engineers
Annual Turnover :
8.000.000,-USD
12 Foreman
90 Skilled Workers
6. ORGANISATION SCHEMA
GENERAL MANAGER
FINANCE OFFICE
FIELD SERVICES
MANAGEMENT &
PLANNING
DESIGN &
PROJECT
HSE
ENGINEERING
TEST &
CONTROL
BUSINESS DEVELOPMENT
PURCHAISING OFFFICE
PROJECT CONSULTING
ENGINEERING DEPARTMENT
ELECTRICAL ENGINEERING
MECHANICAL ENGINEERING
CIVIL ENGINEERING
AUTOMATION ENGINEERING
HEAVY DUTY RELOCATION
CLAIM SERVICE
8. "Zero Accident" policy is both a goal and an achievement at
IZGEN. The company implements its comprehensive Health
Safety and Environment (HSE) policy to protect all employees
and associates working at IZGEN offices, construction sites and
related facilities. It includes protection from every kind of
pollution, hazard and accident that may result from its business.
HSE Management System, is based on the standards of ISO
14001:2004 Environment Management System and OHSAS
18001 Occupational Health and Safety Management System.
HSE ENGINEERING
Health, safety and environment are, in fact, its highest priority. IZGEN recognizes and acknowledges
the importance of achieving world-class performance with respect to protection of HSE on every
project as an integral part of its organizational culture. All personnel are encouraged to actively
engage in all the HSE programs and every conceivable effort is made to provide all the necessary
training and development to enforce the project requirements to attain its “Zero Accident” policy.
10. DESIGN & PROJECT
The services offered by IZGEN follow the forms of different types of projects, in accordance with the
needs and requirements of the customers, and are aimed at exceeding customers' expectations.
• Substation Project and Erection
12. DESIGN & PROJECT
The services offered by IZGEN follow the forms of different types of projects, in accordance with the
needs and requirements of the customers, and are aimed at exceeding customers' expectations.
• MV 40MVA Emergency Mobile Substation Calculation & Design Project
• Transformer Assembly and Auxiliary Installation
• Swicthyard, Relay Group, Brakers, Transmission 13,6kV –33,6kV –66 kV –156kV – 220kV
16. SAMPLE PROJECT
IRON & STEEL IND. CO.
PROJECT NAME & LOCATION : TOSYALI IRON & STEEL FACTORY / ADANA – TURKEY /
DURATION OF PROJECT : 2013 ~ 2014 / 12 MONTHS WITH 65 PERSONNEL
SCOPE OF WORKS : • 4000 A BREAKER ASSEMBLY OF THE 156 MVA ARC FURNANCE REACTOR,
• MEDIUM VOLTAGE CLADS ASSEMBLY OF THE ARC FURNANCE,
• MEDIUM VOLTAGE CUPPER BAR ASSEMBLY
• MEDIUM VOLTAGE CABLING & TRYING
• CONTROL PANEL AND RELAY SYSTEM
• COMMISSIONING & START UP
• SERVO SYSTEM ULTRASONIC TEST EQUIPMENT ASSEMBLY
• COMPLETE ELECTRICAL ASSEMBLY OF THE COIL&ROD ROLLING MILL FACTORY
BUDGET : 1.500.000,- USD ( ONE MILLION FIVE HUNDRED THOUSAND DOLLARS )
25. INSTALLATION
TEST & COMMISSIONING
MAINTENANCE
SPARE PARTS
TRANSFORMER SOLUTION
26. Transformers are the most important components of electrical energy supply networks. They
raise or lower voltage levels at substations.
It is critical to perform transformer maintenance periodically, although the transformers has
long life cycle and low failure rate.
IZGEN provides installation, testing, commissioning, maintenance, engineering and consulting
services throughout the transformer life cycle, from selection commissioning to recycling, for all
brands and kinds of transformers.
TRANSFORMER
27. Whether you are installing a new, repaired or refurbished transformer or if it is a reallocation of
an existing transformer, IZGEN offers a secure and efficient solution to meet your needs.
This can also be tailored to your needs by IZGEN qualified personnel at your site(s).
IZGEN has extensive experience in installation and commissioning all types of transformers to
all parts in Turkey. The combination of highly qualified technicians, expertise, experience and
high quality equipment enhances the speed and efficiency of this vital operation.
You can find below the transformers at all voltage level that we can install at your sites.
• Power transformers
• Oil-type distribution transformers
• Dry-type distribution transformers
• Instrument transformers
With our mobile service equipment, including high-voltage test equipment, we can install
transformers on time according to global installation standards.
INSTALLATION
28. IZGEN expert staff perform transformer field tests with high-quality and calibrated test
equipments for installed power and distribution transformers. After test process, all
transformers can be commissioned safely.
You can find below the transformer tests that we can.
• DC Insulation Resistance ( MEGGER )
• Conversion Rate Measurement (TTR)
• DC Resistance Measurement
• Power factor(dissipation factor) (DOBLE)
• Excitation Current Measurement
• Polarity
Visually inspection of current transformer,.Screwing the primary connections in line with the
tork key after tests are completed and control of connection tightness of secondary
connections. Control of grounding connections.
TEST & COMMISSIONING
29. Maintenance can either be time-based or condition-based, depending on the service strategy
selected. The time-based maintenance is carried out at predetermined intervals of time or on
the base of prescribed criteria and aimed at reducing the probability of failure or the working
deterioration of the element.
Power transformers are the most important components of electrical energy supply networks.
Although these components have high reliability, failures can occur due to external factors such
as short circuits in the grid. Failures can also occur due to ageing effects of the active part,
especially the insulation system, or ageing of important accessories such as bushings or on load
tap changers.
IZGEN proposes the following maintenance solutions:
• Power and distribution transformer maintenance
• On-Load Tap Changer (OLTC) maintenance
• Transformer oil and dissolved gas analysis
• Corrosive Sulfur and Furan Analysis
• Oil Exchange and Treatment Process
MAINTENANCE
30. IZGEN provides all brand and type spare parts and consumables for maintenance of an existing
transformer. IZGEN provides genuine high quality spare parts and consumables for transformers
with fast turn-around time, using IZGEN’s extensive experience and knowledge, thus reducing
downtime.
IZGEN proposes the following spare parts solutions:
• Transformer oil
• On-load tap changer(OLTC)
• AVR Relay
• HV-MV-LV Bushings
• Termometer
• Bucholz relay
• Moisture holder
• Pressure switches
• Oil level indicator
• Other accessories
SPARE PARTS
31. INSTALLATION
TEST & COMMISSIONING
MAINTENANCE
SPARE PARTS
SWITCHGEAR SOLUTIONS
32. IZGEN support the entire portfolio of all brand switchgear products that include indoor and
outdoor circuit breakers, indoor switchgear cubicles, gas insulated switchgear, generator circuit
breakers, disconnectors, instrument transformers and surge arrestors.
Use IZGEN's know-how to identify opportunities for improving system and equipment
performance, optimizing your processes economically and technically, with regulatory
compliance.
SWITCHGEAR
33. Installation and commissioning of new equipment at site as per our recommended procedures
which ensures perfect performance of your switchgear. Our technicians are fully trained and
certified to carry out the installation and commissioning work. The service includes required
tests as per our standard checks. We also offer services for decommissioning of old switchgear.
For any switchgear products we always recommend to use our supervision to ensure proper
installation of the equipment if the installation is done by other service providers for the
complete plant.
Installation for medium voltage and high voltage products are performed
experienced IZGEN experts for high reliability and optimum life-cycle performance from first
operation. Contact IZGEN for Installation services for MV and HV switchgear products. Full
installation services include:
• Decommissioning and removal of old switchgear.
• Site supervision.
• Installation and erection of new equipment.
• Functional testing and site handover.
INSTALLATION
34. Experienced IZGEN technicians perform commissioning of MV and HV switchgear, protection
and control systems as brand-independent, which includes:
• Cold commissioning to verify protection and control operation.
• Hot commissioning and energisation of the equipment.
• Supervision during plant start up.
IZGEN expert staff perform commissioning tests with high quality and calibrated test
equipments for installed and erected MV and HV switchgear products.
Full commissioning tests include:
• DC Insulation Test (MEGGER)
• CB Open-Close Time Measurement
• Contact Resistance Measurement
• Contact Travel Test (optional)
• Power factor(dissipation factor)
• SF6 Dew-Point Measurement
• Gas leakage test
TEST & COMMISSIONING
35. The portfolio of preventive maintenance services includes routine planned maintenance,
breaker diagnostics and condition assessment of switchgear. IZGEN provides complete solutions
for inspection, maintenance, retrofit for all brand and all type Switchgear products.
Also, IZGEN provides service contracts for annual maintenance as well as emergency 24/7
support.
Reduce operation costs by relying on IZGEN solutions and
experienced experts to support your maintenance strategy,
according to expected asset lifetime.
By inspecting and analyzing your equipment we are able to program
maintenance in a targeted and economically advantageous way.
Interventions can be brought forward or delayed according to your
priorities.
MAINTENANCE
36. We offer a comprehensive range of overhead line systems to suit client requirements. With our
own skilled overhead lines team, we undertake the development, design, construction,
installation and maintenance for every type of overhead system including OHL Distribution up to
and including 132kV as well as 400kV Transmission.
• Substation build, repair and maintenance
• Asset replacement and refurbishment
• Line design, surveys and asset data management
• Condition assessments and feasibility studies
• Material procurement
• Construction of new overhead lines
• Reactive fault repairs and network recovery
• Wood pole replacements
• Underground lines – LV, MV, HV
• Optical Fibre cabling
MAINTENANCE
37. IZGEN has extensive spare part portfolio of MV and HV Switchgear Products. Our expertise and
experience ensure you always receive the right part no matter for your Switchgear Systems.
Whether in scheduled maintenance or in emergency situations, the use of original and suitable
spare parts is ultimately the most economical choice and effectively protects the operational
reliability of your facility.
IZGEN maintains an extensive portfolio of all brand spare parts. Spare parts may be individual
equipment items or complete and full-range package deals for your inventory. Based on the
specific equipment spectrum in your plant, we will make suggestions for an optimal
combination of spare part packages.
IZGEN proposes the following spare parts solutions:
• MV or HV Circuit Breaker (Complete)
• Mechanism (complete)
• Close-trip coils
• Charger motor
• Heater
• Switches
• Other accessories
SPARE PARTS
38. ENGINEERING & CONSULTING
INSTALLATION
TEST & COMMISSIONING
MAINTENANCE
SPARE PARTS
SUBSTATION SERVICES
39. IZGEN‘s Power Systems Solutions provide support for the turnkey projects for various industries
and utilities that include greenfield MV/HV substations, substation expansion, protection,
SCADA and network controls.
IZGEN experts have a profound knowledge of best practices in a wide range of substation and
substation protection systems. We develop and implement service solutions based on industry-
specific technologies and competences to support customers in improving overall equipment
effectiveness and return on investment.
SUBSTATION
40. Contact the IZGEN representative to request services or engineering solutions and studies on:
• Short-circuit calculations
• Protection coordination and selectivity studies
• Load flow analysis
• Voltage drop calculations
• Reactive power compansation
• Earthing calculations
• Instrument transformer selection
• Primary & secondary projects for substations
• Preparing technical specification
• Product selection
• Technical evaluation for offers and projects
INSTALLATION
41. We undertake projects of installation, testing and commissioning of medium voltage and high
voltage substations up to 380 kV. The project covers the entire substation or plant including
power and distribution transformers, high and medium voltage switchgear, gas insulated
switchgear. We provide the services and solutions for both outdoor switchyard and indoor
installations.
Installation of the entire power transmission and distribution plant or MV-HV power products
like transformer, switchgear, protection systems performed by IZGEN expert engineer and
technicians.
INSTALLATION
42. IZGEN offers complete testing of switchyard equipment including CT, VT, isolator, earth switch,
and breakers for MV and HV. In additionally, we offer complete testing of protection and
measurement systems, including configuration and parameterisation of all numerical relays and
latest IEDs.
Full commissioning tests that are performed according to global
standards include:
• Complete testing of MV-HV Switchyard
• Power and distribution transformers
• Breakers and disconnecting switches
• Surge Arresters, Capacitors
• Instrument transformers
• Protection relays
• Meter tests
• Redressor & Accumulator Test
TEST & COMMISSIONING
43. IZGEN possesses complete power plant maintenance service capabilities with or without
service agreements. We can take care of routine maintenance needs of all brand your power
products and power systems right from transformers to low voltage distribution. We also take
care of maintenance contract agreements for 24/7 emergency support.
Effective time-based, condition-based or reliability centred maintenance maximises the
reliability of the substations and their equipments. IZGEN expert staff utilise the most advanced
diagnostic and maintenance practices.
MAINTENANCE
44. The reliable, cost-effective, long term solution to pollution induced flashovers of high voltage
insulators.
Insulator contamination has been a problem since the birth of electrical power distribution. Salt
spray, industrial pollutants, and even desert sand can lead to costly power interruptions due to
arcing and flashover. While numerous attempts with other protective methods have had their
limitations, there is a solution that utility maintenance engineers can rely on: SYLGARD High
Voltage Insulator Coating (HVIC).
INSULATION & COATING
46. Our Skilled ManPower Providing Services consist of high experienced electrical engineers
and electromechanical technicians for High – Medium – Low Voltage Electrical Works
LV Works Electricians
HV & MV Works Technicians
Substation & Relay Electricians
Swicthgear Facility Electricians
Transformator Electricians
Synchronization System Electricians
Automation Technicians
Sensoring & Monitoring Technicians
SCADA & PLC Programmers
Instrumentation and Control Technicians
Test and Calibration Technicians
MANPOWER PROVIDING
47. Adress:
TR – IZMIT: Yenişehir Mah. Adnan Menderes Bulvarı No: 58 Izmit - KOCAELI / TURKIYE
TR – ISTANBUL: Postane Mah. Levent Site I6 No:7 Tuzla – ISTANBUL – TURKIYE
Telephones:
Headquarters Pbx : +90 262 331 22 42 & +90 530 545 31 99
Support Center : +90 532 163 62 90 ( TR ) & +44 743 246 14 62 ( UK )
URL:
http://www.Izgen.com.tr
E-Mail:
General Information
Technical Coordinator
Business Development
Project Office
: info@izgen.com.tr
: bilal@izgen.com.tr
: murat.cengiz@izgen.com.tr
: sinan@izgen.com.tr
IZGEN ELECTRICAL ENGINEERING
INDUSTRIAL AUTOMATION &
MECHANICAL INDUSTRY LTD. STI.
IZMIT-KOCAELI / TURKEY