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Automotive Process
Applications by Machinery
WELDING PROCESS
Factory Equipment Applications for the Automobile Industry
Flame
resistance
IP65 Accuracy
Strong
magneticfield
μm
CLAMP POSITIONING TRANSPORT ENVIRONMENT RESISTANCE
Spatter
resistance
CC-1190A 3
Welding Process
Welding Process
Automotive Process
Applications by Machinery
Automotive Process
Applications by Machinery
CKD Corporation
1
Clamp
Positioning Transport
Clamp cylinder
CAC4 Series
Rotary
clamp
cylinder
RCC2 Series
Free lock
unit
FPL
Series
Electric actuator
ETS Series
Flat clamp
cylinder
CACF Series
Pin clamp cylinder
PCC Series
Reference pin cylinder
WPC3 Series
Cooling water
Karman vortex flow rate sensor for water
WFK2 Series
Application examples for the spot welding process
We recommend components which provide solutions for the spot welding process of automobile bodies and parts.
Individual components for "clamping", "positioning", "transporting" and "cooling water" contribute to the further improvement of productivity.
2
Semi-automatedfacilities
Environmental resistance Shield gas
Press-fitting/Press Safety
Clamp cylinder
Anti-spatter adherence type
(G1/G4)
G1/G4 Series
Cylinder switch with connector
SW-T Series
High power cylinder
SHC Series
Pushbutton switch
MS Series
Brake unit
JSB3 Series
Shut-off valve
V3010 Series
SEMI
AUTO
Application examples for the arc welding process
We recommend components which provide solutions for the arc welding process of automobile underbody parts, etc.
Individual components for "environmental resistance", "press-fitting", "safety", "shield gas" and "semi-automated facilities" contribute to the further improvement of productivity.
Compact flow rate sensor
FSM3 Series
3
Clamp
Standard clamp cylinder
Optimal lightweight type usable for transport and rotary jigs
Rotary clamp cylinder
Space-saving rotary clamp cylinder
High-thrust clamp cylinder
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
The protrusion of the needle has been minimized to achieve both easy
adjustability and safety.
Also available for anti-spatter
adherence (G1/G4).
Compact and lightweight clamp that contributes to the weight
reduction of welding jigs.
Approximately 56% lighter than the
conventional product. Contributes to
the weight reduction of robot hand jigs.
The rotary clamp mechanism is incorporated into a square, space saving cylinder.
Two guide grooves are provided on all bore sizes to improve the wear resistance of the grooves.
Total length dimension is minimized to reduce installation space.
Through bolts can be used for easier mounting.
Tang and square tang can be selected for the rod end.
An original mechanism that saves space and provides high thrust. A slim
type that contributes to jig space-saving.
Clamp cylinder
CAC4 Series
Clamp cylinder
CAC-N Series
Rotary clamp cylinder
RCC2 Series
Rotary clamp cylinder
(Single guide)
RCS Series
Super clamp cylinder
XCAS-SCC Series
Bore size ø40/50/63/80 mm
Stroke length 50/75/100/125/150 mm
Bore size ø32/40 mm
Stroke length 50/75/100/125/150 mm
Bore size ø16/20/25/32/40/50/63 mm
Stroke length 19/21/25/29/32/35/40/70 mm
Bore size ø16 mm
Stroke length 17.5/27.5 mm
Bore size ø50/63/80 mm
Stroke length -
4
Clamp cylinder for frame welding
Integrated positioning and clamping
Flat type ideal for switching vehicle models
Compact clamp cylinder with integrated link mechanism
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Space saving and high-thrust clamp specialized for frame welding lines.
Clamping force 15,000 N
(Under CKD usage conditions)
The locating pin and clamp cylinder have been integrated, contributing to jig miniaturization.
Supports various pin diameters and mounting methods.
Equipped with front clevis fittings. A space saving type that makes the most of its slim width.
Ideal for using multiple units in arrays, or installing in a narrow or small space.
Position locking is also available.
A 3-point link clamp unit ideal for clamping small parts.
(With retainer arm)
Frame clamp cylinder
XCA-FCU Series
Pin clamp cylinder
PCC Series
Flat clamp cylinder
CACF Series
Clamp cylinder with link
XCA Series
Bore size ø20/32 mm
Stroke length -
Bore size ø25/32/50 mm
Stroke length 50/75/100/125/150 mm
Bore size ø32/50 mm
Stroke length -
Bore size ø100 mm
Stroke length -
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
Integration of positioning and magnet suction
The integration of a positioning pin with a suction hand using magnetic
force helps keep the robot hand transport jigs lightweight.
Magnet suction hand
XCAS-MHC2
Series
Suction force 60 N
Stroke length −
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
5
Positioning
Standard type ideal for positioning and transport
Locating pin shift cylinder ideal for switching vehicle models
Flat type ideal for switching vehicle models
Ideal for shifting offset locating pins
The locating pin and clamp cylinder have been integrated, contributing to
jig miniaturization.
Supports various pin diameters and mounting methods.
A high-precision compact cylinder specialized for shifting locating pins, etc.
Achieves mounting reproducibility and high projecting end accuracy.
Enables highly accurate, compact switching of welding jigs.
A slim flat cylinder ideal for parallel installation.
Maintains alignment with 2 guide rods supported by 4 bearings.
It has a guide rod of ø20, tripling the rotation resistance compared to the
standard ø50 cylinder.
Pin clamp cylinder
PCC Series
Pin shift cylinder
SSD-FL274358 Series, etc.
Flat jig cylinder
FCD-QG1L50-FL370395, etc.
Reference pin cylinder
WPC3 Series
Bore size ø32/50 mm
Stroke length -
Bore size ø40/50 mm
Stroke length -
Bore size ø50 mm
Stroke length
50/100/150/200/250/
300 mm
Bore size ø50 mm
Stroke length 40/63 mm
Maintains alignment
Maintains alignment
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
6
For lightweight shuttle transport
Compact unit capable of tracking the θ axis
Compact unit that helps make receiving jigs more versatile
Ideal for lifter applications on a transport shuttle.
Lightweight, high-precision and high-rigidity.
Swing locking material handling clamp jigs and general purpose lower receiving jigs with high holding torque.
Compact, yet with high holding torque (4.9 N·m to 19.6 N·m)
It flexibly supports the shapes of various workpieces, eliminating the
need for dedicated receiving jigs or changeover.
Jig cylinder (flange)
XCA-JIG Series
Free lock unit
XCAS-FPL Series
Flexible support
XCAS-FSB Series
Bore size ø50 mm
Stroke length 100 to 450 mm
Holding torque 4.9 N·m to 19.6 N·m
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Simple general purpose jig receiving unit
Simple compact unit that helps make receiving jigs more versatile.
Flexible support for workpieces of any shape, as multiple units can be linked together.
Position locking is also available.
Flexible support
XCAS-FSB Series
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
7
Transport
Compact with integrated brake mechanism
Suction hand that uses magnetic force
Compact and lightweight
Manifold valve that enables the miniaturization of conveying tools
Equipped with a free position locking mechanism that prevents falling at any
position as long as the rod is stationary.
The locking direction can be selected from forward and turnover directions.
The one-way lock allows clamped workpieces to be removed from the
opposite direction.
Ideal for the suction of magnetic substances that cannot easily be suctioned with
regular pads, or thin copper plates with many punched holes or oil adhered.
Suction force is 50 N, 100 N or 200 N.
No air consumption when held with suction, energy saving as
compared to general vacuum pads.
Uses an original brake mechanism with high reliability.
Now 56% lighter than the conventional product, specialized for
transport applications and contributing to the weight reduction of
robot hand jigs.
Plug-in manifold meets the needs of the times by
providing excellent performance in space-saving,
usability, service life and power consumption.
Supports various wire connections including serial transfer and integrated I/O block.
Clamp cylinder with position locking
UCAC2 Series
Magnet hand
XCAS-MHC2 Series
Lightweight position locking clamp cylinder
UCAC-N Series
Plug-in block manifold
W4G Series
Compatible cylinder size to ø125 mm
Suction force 50/100/200 N
Bore size ø32/40 mm
Stroke length 50/75/100/125/150 mm
Bore size ø40/50/63/80 mm
Stroke length 50/75/100/125/150 mm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
8
Suction transport that supports multiple workpieces
Orthogonal axis actuator that supports various servo-motor manufacturers
Mechanical hand/chuck that does not require either air or electricity
Transport tool change unit
When two or more pads are used, pads that suction normally reduce
the vacuum decline even if other pads are not suctioning. Thus, they
prevent the normally suctioned workpiece from falling.
Mount a servo motor from any company you're familiar with.
Mounting specifications for origin sensor and limit sensor can also be selected.
Stroke length can be selected from 50 to 1500 mm (50 mm pitch).
Max. load capacity is 150 kg, max. speed is 2000 mm/s for
supporting a wide range of applications.
Repeatability ±0.02 mm
Unlike the conventional hand/chuck that requires
air, this product performs opening and closing
operation mechanically.
Ideal for index tables, etc., that cannot use air
piping.
Used with the device body and adapter equipped
with tools such as hands or chucks. When
replacing tools, just remount the entire adapter to
achieve rapid changeover.
Position locking mechanism prevents falling tools
even when the drive source is cut off.
Position locking valve
VSECV Series
Electric actuator
ETS Series
Mechanical hand
BHA-FC /
CKL2-FCSeries
Automatic hand changer
CHC Series
Gripping power 12 to 150 N
Stroke length 5 to 20 mm
Load capacity 1/5/10/20 kg
Max. load capacity 5 to 120 kg
Stroke length 50 to 1500 mm
Port size M3, M4, M5, M6, R1/8
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
The part that does not contact the workpiece
is closed to reduce vacuum decline
During suction
While closed
9
Environmental resistance
Series that prevents the adhesion of spatter
Scraper
Coil scraper
Lubricator
G1 Series
G1 Series
G4 Series
Cylinder with metal scraper and lubricator built in, handling
extreme spatter environments.
Contributes to longer service life.
Anti-spatter adherence (G1/G4)
G1/G4 Series
Environment-resistant compact valve that supports IP65
Compact M12 connector switch that can be used for any cylinder model
Flame-resistant tube that's resistant against spatter
Plug-in manifold meets the needs of the times by
providing excellent performance in space-saving,
usability, service life and power consumption.
Supports various wire connections including serial
transfer and integrated I/O block.
M8 and M12 connectors with high versatility are used.
Reduces work processes for wiring and maintenance.
Cover for anti-spatter adherence is available.
Revolutionary tube made using flame-resistant
materials.
A series specialized for extreme spatter
environments is also available.
Plug-in block manifold
W4G Series
Cylinder switch with connector
SW-T/SW-H Series
Flame-resistant tube
SR Series
Compatible cylinder size to ø125 mm
O.D. ø4/6/8/10/12 mm
Coil scraper Eliminates solid material such as welding spatter deposited on rods.
Lubricator
Enables easy peeling of spatter.
Absorbs fine powder to prevent penetration into the cylinder.
Scraper Removes dust in general environments.
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
10
Cooling water
Easily extracts nitrogen gas from compressed air Can measure oxygen concentrations while pressurized
Flow rate control of argon gas for welding is possible
Flow rate sensor with Flo-Thru structure Karman'svortexsensorcompatiblewithawidevarietyofoutputspecifications
Eco-friendly solenoid valve for water
High-performance, multi-function flow rate sensor
Generates a nitrogen-enriched gas by utilizing a hollow
fiber separation membrane that easily separates oxygen.
Reduced processes/space: We propose the optimum
system according to the required flow rate.
Oxygen concentration monitor connection: Inline oxygen
monitor PNA Series can be connected.
Usable at pressures from atmospheric
pressure through 1.0 MPa. Easy
maintenance too, with space-saving piping.
Oxygen/inert gas concentration display is
switchable.
Compatible with various gases such as air,
nitrogen, argon, oxygen, hydrogen and helium.
Installable in narrow spaces or on movable
parts, enabling equipment downsizing and
weight reduction.
Controllable through parallel input.
The Flo-Thru structure allows even water of
poor quality to be used.
The capacitance structure eliminates detection failures
caused by foreign matter deposited onto the electrode.
Ensures repeatability in elbow piping.
Itcanbeswitchedamongaselectionofflowrate,temperature
switch output, analog output and IO-Link communication.
Allmodelsfeatureawatertemperaturemeasurementfunctionasstandard.
The detection range of the flow rate lower limit is expanded to
support a wide flow range.
Achieves low power consumption. (1/3 compared with
conventional models)
Material has been optimized to make the product lighter.
(Approximately one-third for both weight and capacity)
Largeflowrate.(Comparedwithconventionalmodels,1.3xormore)
A single unit handles five types of gases including
air, nitrogen, argon, carbon dioxide, and mixed gas.
Integrating the needle valve helps save space.
IO-Link compatibility allows parameter and
event data transmission, enabling predictive
maintenance.
Nitrogen Gas Extraction Unit
NS Series
Inline oxygen monitor
PNA Series
Compact flow rate controller
FCM Series
Capacitance electromagnetic flow sensor
WFC Series
FLUEREX flow rate sensor for water
WFK2 Series
Compact pilot operated solenoid valve for water
FWD Series
Compact flow rate sensor
FSM3 Series
Flow rate 15 ml to 100 l/min
Flow rate measured range 0.5 to 60 L/min Flow rate measured range 0.4 to 250 L/min
Port size Rc1/4 to 1
Flow rate 500 ml to 1000 l/min
Shield gas
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
11
Press-fitting/Press
Improves operability and equipment safety
An all-air solution with electric design, no control panel required
A large pushbutton switch with emphasis on safety.
Contributes to work safety. Diverse range of
variations.
Costs are reduced as it uses an air sequence that
does not require electric wiring.
Contributes to circuit design work.
Pushbutton switch
MS series
Compact mechanical valve
MS Series
Ideal when power is required at the end of the stroke
Achieves thrust up to 5 t with only a pneumatic source
Enables booster (double/quad force) at the end of
the stroke.
Air consumption volume is 1/2 to 1/8. (Compared
with conventional models)
Reduced installation space. (25 to 60% compared
with conventional models)
An environmentally considerate cylinder that allows
2t or 5t high thrust power at your desired position
with a pneumatic source alone.
Helps get rid of troublesome oil management.
High power cylinder
SHC Series
Mechanical power cylinder
MCP Series
Bore size ø40 to 100 mm
Stroke length 40 to 1000 mm
Effective thrust For 2 t and 5 t
Stroke length 50 to 500 mm
Semi-automated facilities
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
12
Safety
Ideal for preventing accidents due to residual pressure in pneumatic lines Compact manual valve for discharging residual pressure
Can be locked at the position where
residual pressure is released during
maintenance work.
OSHA (Occupational Safety and
Health Administration) compliant.
A shut-off valve with check function.
A compact ball shut-off valve.
Maintenance work is easy.
This shut-off valve, incorporated into a
cylinder control circuit using a 3-position
all ports closed valve, is used to
discharge residual pressure in the circuit
when performing maintenance work
while the power supply is OFF during
emergency stops. It prevents sudden
cylinder movement by discharging the
residual pressure.
Cylinder with brake
ULK/JSK2/JSG/JSC3/
USSD/UFCD/USCSeries
Brake unit
JSB3 Series
Lock unit
UB Series
Linear guide lock
LMB/LML Series
Shut-off valve with keyhole
V3010 Series
Manual switching valve
HSV-B Series
Bore size ø16 to 180 mm
Stroke length to 2500 mm
Holding force 980 to 20000 N
Holding force 180 N, 450 N
Holding force 300 to 2450 N
Port size Rc1/8 to 1 Port size Rc1/4
Series equipped with an original brake mechanism with high reliability
Safety brake unit that uses a linear guide
Stops movable rods instantaneously / Powerful lock
Slim, lightweight lock unit
Equipped with a highly reliable mechanical brake.
Helps improve facility safety when the pressure is down.
When used with a system incorporating a linear guide, this
product can lock the position of a workpiece after moving it
to the specified position, locking it during emergency stop for
safety and prevent it from falling off.
Powerful holding force of 980 N to 20000 N is provided
according to ø16 to ø45 rod diameter.
Even if air source is shut off, the rod position is held.
Fixing mechanism which locks and unlocks linearly using air.
Simple air control means remote operation is possible, en-
abling "fixing," "improved safety," and "position locking."
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Spatter
resistance IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Anti-spatter IP65 Flame
resistance
Strong
magneticfield Accuracy
μm
Asia
Oceania
Europe
Africa
Middle East
We supply high-quality products to the world through our Global
In order to ensure prompt delivery of
the optimal products, technologies
and services, we are working to
expand our bases in Japan and
overseas and to strengthen our ties
with customers. In particular, we have
set up offices in major regions of
Europe, North America and Asia and
are working more closely with
customers in various regions of the
world.
Strategic supply base
for global products
Speedy supply of
cost-competitive products
not only to the Chinese
market but also the global
market.
Overseas production
base covering the
ASEAN region
System supplying products
to customers in the ASEAN
region right on time.
Overseas production base
mainly for semiconductor
manufacturing equipment
components
Supply of high-quality products with
a consistent system from design to
manufacturing, just as in Japan.
Plant providing rapid
response to users'
needs
Supplying customers with
products right on time.
China [CKD CHINA] Thailand [CKD THAI] Korea [CKD KOREA] Malaysia [M-CKD PRECISION]
■ Plants overseas
Global Service Network
Overseas manufacturing
base that meets Indonesian
market needs
Working closely with customers to
provide maintenance services and supply
component products right on time.
Indonesia
[PT CKD MANUFACTURING INDONESIA]
EUROPE
Holland
CKD Europe Branch Office
United Kingdom
CKD United Kingdom Office
Czech Republic
CKD Czech Republic Office
Germany
CKD Germany Office, Ulm
ASIA
China
CKD (Shanghai) Corporation
Shanghai Puxi Office
Republic of Korea
CKD KOREA CORPORATION (SEOUL)
Suwon Sales Office
Cheon'an Sales Office
● Ulsan Sales Office
Taiwan
TAIWAN CKD CORPORATION (Taipei)
● Hsinchu Sales Office
● Taichung Sales Office
● Tainan Sales Office
Malaysia
M-CKD PRECISION SDN.BHD.
(SHAH ALAM)
● Johor Bahru Sales Office
● Penang Sales Office
Thailand
CKD THAI CORPORATION LTD.
(BANGKOK)
● Rayong Sales Office
● Nava Nakorn Sales Office
● Eastern Seaboard Sales Office
● Lamphun Sales Office
● Korat Sales Office
● Amata Nakorn Sales Office
● Prachin Buri Sales Office
● Saraburi Sales Office
Singapore
CKD CORPORATION BRANCH OFFICE
(ASIA PACIFIC)
CKD SINGAPORE PTE. LTD.
(SINGAPORE)
India
CKD INDIA PRIVATE LTD. (Gurgaon)
Indonesia
PT CKD TRADING INDONESIA
(JAKARTA)
● Bekasi Sales Office
● Karawang Sales Office
● Surabaya Sales Office
Vietnam
CKD Vietnam Engineering Co, Ltd. (Hanoi)
NORTH AMERICA
United States
CKD USA CORPORATION(CHICAGO)
Cincinnati Sales Office
San Jose Sales Office
● San Antonio Sales Office
● Detroit Sales Office
● Boston Sales Office
CENTRAL AND SOUTH AMERICA
Mexico
CKD MEXICO, S. DE R.L. DE C.V.
(Queŕetaro)
● Shanghai Pudong Office
● Hangzhou Office
● Suzhou Office
● Nanjing Office
● Shenzhen East Office
● Ningbo Office
● Wuxi Office
● Kunshan Office
● Shenzhen West Office
● Guangzhou Office
● Dongguan Office
● Yantai Office
● Xi'an Office
● Wuhan Office
● Zhengzhou Office
● Tianjin Office
● Dalian Office
● Qingdao Office
● Zhongshan Office
● Fuzhou Office
● Xiamen Office
● Chongqing Office
● Chengdu Office
● Changsha Office
● Beijing Office
● Changchun Office
● Shenyang Office
● Jinan Office
● Hefei Office
● Weifang Office
13
Global Service Network
North America
South America
Offices/SalesOffices(withJapaneserepresentatives)
Offices / Sales Offices
Distributors
Service Network, while strengthening our ties with customers.
Japan
Domestic Sales Network
■ Plants in Japan
Main plant for FA business
This development-led factory aggregates a wide range
of technologies from automatic machinery to
labor-saving, heating/cooling and precision machines,
and promotes the development of advanced
technology with a system alert to environmental
changes in order to respond to customers' needs.
Manufacturing plant for fluid control
components such as components for
semiconductor manufacturing equipment
Production of high-functioning
products and system products
with a consistent system from
development to manufacturing.
Main plant for pneumatic components
meeting Japanese and foreign needs
Our consistent production system now handles
everything from design and development to ordering,
processing, molding and assembly, shortening lead
time with logistics improvement and automation.
Instant 24-hour delivery system established.
Main plant for pneumatic cylinders
that aims for high function and
high performance
Reliability improved with a consistent system
for all processes from design and development
to production, while providing multiple models
and short lead time on a "just in time" basis.
Headquarters Plant Kasugai Plant Yokkaichi Plant Inuyama Plant
East Japan Branch Office Central Japan Branch Office
Bunkahousou Media Plus 4F, Hamamatsu-cho 1-31-1, Minato-ku, Tokyo
TEL(03)5402-3620 FAX(03)5402-0120
105-0013
Eastern Region Sales Office
SAKAE Izumi Chuo Bldg. #401, Izumi Chuo 4-chome 1-5,
Izumi-ku, Sendai-shi, Miyagi 981-3133
TEL(022)772-3041 FAX(022)772-3047
Sendai Sales Office / Utsunomiya Sales Office / Kitakami Sales Office
Yamagata Sales Office / Ota Sales Office / Koriyama Sub-Office
Tokyo Sales Division
Bunkahousou Media Plus 4F, Hamamatsu-cho 1-31-1,
Minato-ku, Tokyo 105-0013
TEL(03)5402-3628 FAX(03)5402-0122
Tokyo Sales Office / Tachikawa Sales Office / Ibaraki Sales Office / Chiba Sales Office /
Saitama Sales Office / Nagaoka Sales Office / Sapporo Sub-Office
Minami-Kanto Sales Division
Aikoh-higashi 1-22-6, Atsugi-shi, Kanagawa 243-0027
TEL(046)226-5201 FAX(046)226-5208
Yokohama Sales Office / Atsugi Sales Office / Kofu Sales Office
Ouji 2-250, Komaki-shi, Aichi
TEL(0568)74-1356 FAX(0568)77-3317
485-8551
Nagoya Sales Division
Ouji 2-250, Komaki-shi, Aichi 485-8551
TEL(0568)74-1356 FAX(0568)77-3317
Nagoya Sales Office / Komaki Sales Office / Matsumoto Sales
Office / Toyama Sales Office /
Kanazawa Sales Office / Yokkaichi Sales Office
Tokai Sales Division
Hirota 103, Hirota-cho, Toyota-shi, Aichi 473-0912
TEL(0565)54-4771 FAX(0565)54-4755
Toyota Sales Office / Mikawa Sales Office / Hamamatsu Sales
Office / Shizuoka Sales Office
West Japan Branch Office
Tosabori 1-3-20, Nishi-ku, Osaka-shi, Osaka
TEL(06)6459-5770 FAX(06)6446-1945
550-0001
● Osaka Sales Division
Tosabori 1-3-20, Nishi-ku, Osaka-shi, Osaka 550-0001
TEL(06)6459-5775 FAX(06)6446-1955
Osaka Sales Office / Osaka East Sales Office / Shiga Sales Office /
Kyoto Sales Office / Nara Sales Office / Kobe Sales Office
Western Region Sales Office
(Kureshin Hiroshima Bldg. 3F)
Mikawa-cho 2-6, Naka-ku, Hiroshima-shi, Hiroshima 730-0029
TEL(082)545-5125 FAX(082)244-2010
Hiroshima Sales Office / Okayama Sales Office / Yamaguchi Sales Office /
Takamatsu Sales Office / Matsuyama Sales Office / Fukuoka
Sales Office / Kumamoto Sales Office
Kita-Kyushu Sub-Office
14
TAIWAN CKD CORPORATION
CKD USA CORPORATION
CKD UK OFFICE
CKD EUROPE B.V.
CKD EUROPE BRANCH
CKD FRANKFURT
OFFICE
CKD CZECH OFFICE
CKD KOREA CORPORATION
CKD SINGAPORE PTE. LTD.
CKD CORPORATION BRANCH OFFICE
CKD VIETNAM
ENGINEERING CO.,LTD
PT CKD TRADING INDONESIA
M-CKD PRECISION SDN.BHD.
CKD THAI CORPORATION LTD.
CKD INDIA PRIVATE LTD.
CKD INDIA PRIVATE LTD. BANGALORE BRANCH
CKD
(SHANGHAI)
CORPORATION
:Distributors
CKD MEXICO, S. DE R.L. DE C.V.
●Specifications are subject to change without notice.
2019.6
CKD Corporation 2019 All copy rights reserved.
Website https://www.ckd.co.jp/
U.S.A.
CKD USA CORPORATION
●CHICAGO HEADQUARTERS
1605 Penny Lane, Schaumburg, IL 60173, USA
PHONE +1-847-648-4400 FAX +1-847-565-4923
・CINCINNATI OFFICE
・SAN ANTONIO OFFICE
・SAN JOSE OFFICE
・DETROIT OFFICE
・BOSTON OFFICE
Mexico
CKD MEXICO, S. DE R.L. DE C.V.
Cerrada la Noria No. 200 Int. A-01, Querétaro Park II,
Parque Industrial Querétaro, Santa Rosa Jáuregui,
Querétaro, C.P. 76220, México
PHONE +52-442-161-0624
Europe
CKD EUROPE B.V.
Beechavenue 125A, 1119 RB Schiphol-Rijk, the Netherlands
PHONE +31-23-554-1490
・GERMANY OFFICE
CKD CORPORATION EUROPE BRANCH
●SALES HEADQUARTERS
Beechavenue 125A, 1119 RB Schiphol-Rijk, the Netherlands
PHONE +31-23-554-1490
・CZECH.O.Z.
・UK OFFICE
Malaysia
M-CKD PRECISION SDN.BHD.
●HEAD OFFICE
Lot No.6,Jalan Modal 23/2, Seksyen 23, Kawasan MIEL,
Fasa 8, 40300 Shah Alam,Selangor Darul Ehsan, Malaysia
PHONE +60-
(0)
3-5541-1468 FAX +60-
(0)
3-5541-1533
・JOHOR BAHRU BRANCH OFFICE
・PENANG BRANCH OFFICE
Thailand
CKD THAI CORPORATION LTD.
●SALES HEADQUARTERS
19th Floor, Smooth Life Tower, 44 North Sathorn Road,
Silom, Bangrak, Bangkok 10500, Thailand
PHONE +66-
(0)
2-267-6300 FAX +66-
(0)
2-267-6304-5
・RAYONG OFFICE
・NAVANAKORN OFFICE
・EASTERN SEABOARD OFFICE
・LAMPHUN OFFICE
・KORAT OFFICE
・AMATANAKORN OFFICE
・PRACHINBURI OFFICE
・SARABURI OFFICE
Singapore
CKD SINGAPORE PTE. LTD.
No.33 Tannery Lane #04-01 Hoesteel Industrial
Building, Singapore 347789, Singapore
PHONE +65-67442623 FAX +65-67442486
CKD CORPORATION BRANCH OFFICE
No.33 Tannery Lane #04-01 Hoesteel Industrial
Building, Singapore 347789, Singapore
PHONE +65-67447260 FAX +65-68421022
India
CKD INDIA PRIVATE LTD.
Unit No. 607, 6th Floor, Welldone Tech Park, Sector 48,
Sohna Road, Gurgaon-122018, Haryana, India
PHONE +91-
(0)
124-418-8212
CKD INDIA PRIVATE LTD. BANGALORE BRANCH
Divyasree Chambers, 2nd Floor, A Wing, Vatika Business Centre,
11 O'Shaughnessy Road, Langford Town, Bangalore-560025, India
PHONE +91-
(0)
80-4291-1144
Indonesia
PT CKD TRADING INDONESIA
●SALES HEADQUARTERS
Menara Bidakara 2, 18th Floor, Jl. Jend. Gatot Subroto Kav.
71-73, Pancoran, Jakarta 12870, Indonesia
PHONE +62-
(0)
21-2938-6601 FAX +62-
(0)
21-2906-9470
・BEKASI OFFICE
・KARAWANG OFFICE
・SURABAYA OFFICE
Vietnam
CKD VIETNAM ENGINEERING CO.,LTD.
18th Floor, CMC Tower, Duy Tan Street, Cau Giay
District, Hanoi, Vietnam
PHONE +84-
(0)
24-3795-7631 FAX +84-
(0)
24-3795-7637
Taiwan
台湾喜開理股 有限公司
TAIWAN CKD CORPORATION
16F-3, No. 7, Sec. 3, New Taipei Blvd., Xinzhuang Dist.,
New Taipei City 242, Taiwan
PHONE +886-
(0)
2-8522-8198 FAX +886-
(0)
2-8522-8128
・新竹営業所
(HSINCHU OFFICE)
・台中営業所
(TAICHUNG OFFICE)
・台南営業所
(TAINAN OFFICE)
・高雄営業所
(KAOHSIUNG OFFICE)
China
喜開理
(上海)
機器有限公司
CKD(SHANGHAI)CORPORATION
●営業部/上海浦西事務所
(SALES HEADQUARTERS / SHANGHAI PUXI OFFICE)
Room 601, 6th Floor, Yuanzhongkeyan Building, No. 1905
Hongmei Road, Xinhui District, Shanghai 200233, China
PHONE +86-
(0)
21-61911888 FAX +86-
(0)
21-60905356
・
上海浦東事務所
(SHANGHAI PUDONG OFFICE)
・寧波事務所
(NINGBO OFFICE)
・杭州事務所
(HANGZHOU OFFICE)
・無錫事務所
(WUXI OFFICE)
・昆山事務所
(KUNSHAN OFFICE)
・蘇州事務所
(SUZHOU OFFICE)
・南京事務所
(NANJING OFFICE)
・合肥事務所
(HEFEI OFFICE)
・成都事務所
(CHENGDU OFFICE)
・武漢事務所
(WUHAN OFFICE)
・鄭州事務所
(ZHENGZHOU OFFICE)
・長沙事務所
(CHANGSHA OFFICE)
・重慶事務所
(CHONGQING OFFICE)
・西安事務所
(XIAN OFFICE)
・広州事務所
(GUANGZHOU OFFICE)
・中山事務所
(ZHONGSHAN OFFICE)
・深圳西事務所
(WEST SHENZHEN OFFICE)
・深圳東事務所
(EAST SHENZHEN OFFICE)
・東莞事務所
(DONGGUAN OFFICE)
・厦門事務所
(XIAMEN OFFICE)
・福州事務所
(FUZHOU OFFICE)
・瀋陽事務所
(SHENYANG OFFICE)
・長春事務所
(CHANGCHUN OFFICE)
・大連事務所
(DALIAN OFFICE)
・北京事務所
(BEIJING OFFICE)
・天津事務所
(TIANJIN OFFICE)
・青島事務所
(QINGDAO OFFICE)
・潍坊事務所
(WEIFANG OFFICE)
・済南事務所
(JINAN OFFICE)
・烟台事務所
(YANTAI OFFICE)
Korea
CKD KOREA CORPORATION
●HEADQUARTERS
(3rd Floor)
, 44, Sinsu-ro, Mapo-gu, Seoul 04088, Korea
PHONE +82-
(0)
2-783-5201∼5203 FAX +82-
(0)
2-783-5204
・水原営業所
(SUWON OFFICE)
・天安営業所
(CHEONAN OFFICE)
・蔚山営業所
(ULSAN OFFICE)
□ 2-250 Ouji, Komaki City, Aichi 485-8551, Japan
□ PHONE +81-568-74-1338 FAX +81-568-77-3461
The goods and/or their replicas, the technology and/or software found in this catalog are subject to complementary export regulations by
Foreign Exchange and Foreign Trade Law of Japan.
If the goods and/or their replicas, the technology and/or software found in this catalog are to be exported from Japan, Japanese laws
require the exporter makes sure that they will never be used for the development and/or manufacture of weapons for mass destruction.

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Automação Pneumática para Processos de Solda - CKD CORP.

  • 1. Automotive Process Applications by Machinery WELDING PROCESS Factory Equipment Applications for the Automobile Industry Flame resistance IP65 Accuracy Strong magneticfield μm CLAMP POSITIONING TRANSPORT ENVIRONMENT RESISTANCE Spatter resistance CC-1190A 3 Welding Process Welding Process Automotive Process Applications by Machinery Automotive Process Applications by Machinery CKD Corporation
  • 2. 1 Clamp Positioning Transport Clamp cylinder CAC4 Series Rotary clamp cylinder RCC2 Series Free lock unit FPL Series Electric actuator ETS Series Flat clamp cylinder CACF Series Pin clamp cylinder PCC Series Reference pin cylinder WPC3 Series Cooling water Karman vortex flow rate sensor for water WFK2 Series Application examples for the spot welding process We recommend components which provide solutions for the spot welding process of automobile bodies and parts. Individual components for "clamping", "positioning", "transporting" and "cooling water" contribute to the further improvement of productivity.
  • 3. 2 Semi-automatedfacilities Environmental resistance Shield gas Press-fitting/Press Safety Clamp cylinder Anti-spatter adherence type (G1/G4) G1/G4 Series Cylinder switch with connector SW-T Series High power cylinder SHC Series Pushbutton switch MS Series Brake unit JSB3 Series Shut-off valve V3010 Series SEMI AUTO Application examples for the arc welding process We recommend components which provide solutions for the arc welding process of automobile underbody parts, etc. Individual components for "environmental resistance", "press-fitting", "safety", "shield gas" and "semi-automated facilities" contribute to the further improvement of productivity. Compact flow rate sensor FSM3 Series
  • 4. 3 Clamp Standard clamp cylinder Optimal lightweight type usable for transport and rotary jigs Rotary clamp cylinder Space-saving rotary clamp cylinder High-thrust clamp cylinder Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm The protrusion of the needle has been minimized to achieve both easy adjustability and safety. Also available for anti-spatter adherence (G1/G4). Compact and lightweight clamp that contributes to the weight reduction of welding jigs. Approximately 56% lighter than the conventional product. Contributes to the weight reduction of robot hand jigs. The rotary clamp mechanism is incorporated into a square, space saving cylinder. Two guide grooves are provided on all bore sizes to improve the wear resistance of the grooves. Total length dimension is minimized to reduce installation space. Through bolts can be used for easier mounting. Tang and square tang can be selected for the rod end. An original mechanism that saves space and provides high thrust. A slim type that contributes to jig space-saving. Clamp cylinder CAC4 Series Clamp cylinder CAC-N Series Rotary clamp cylinder RCC2 Series Rotary clamp cylinder (Single guide) RCS Series Super clamp cylinder XCAS-SCC Series Bore size ø40/50/63/80 mm Stroke length 50/75/100/125/150 mm Bore size ø32/40 mm Stroke length 50/75/100/125/150 mm Bore size ø16/20/25/32/40/50/63 mm Stroke length 19/21/25/29/32/35/40/70 mm Bore size ø16 mm Stroke length 17.5/27.5 mm Bore size ø50/63/80 mm Stroke length -
  • 5. 4 Clamp cylinder for frame welding Integrated positioning and clamping Flat type ideal for switching vehicle models Compact clamp cylinder with integrated link mechanism Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Space saving and high-thrust clamp specialized for frame welding lines. Clamping force 15,000 N (Under CKD usage conditions) The locating pin and clamp cylinder have been integrated, contributing to jig miniaturization. Supports various pin diameters and mounting methods. Equipped with front clevis fittings. A space saving type that makes the most of its slim width. Ideal for using multiple units in arrays, or installing in a narrow or small space. Position locking is also available. A 3-point link clamp unit ideal for clamping small parts. (With retainer arm) Frame clamp cylinder XCA-FCU Series Pin clamp cylinder PCC Series Flat clamp cylinder CACF Series Clamp cylinder with link XCA Series Bore size ø20/32 mm Stroke length - Bore size ø25/32/50 mm Stroke length 50/75/100/125/150 mm Bore size ø32/50 mm Stroke length - Bore size ø100 mm Stroke length - Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy Integration of positioning and magnet suction The integration of a positioning pin with a suction hand using magnetic force helps keep the robot hand transport jigs lightweight. Magnet suction hand XCAS-MHC2 Series Suction force 60 N Stroke length − Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy
  • 6. 5 Positioning Standard type ideal for positioning and transport Locating pin shift cylinder ideal for switching vehicle models Flat type ideal for switching vehicle models Ideal for shifting offset locating pins The locating pin and clamp cylinder have been integrated, contributing to jig miniaturization. Supports various pin diameters and mounting methods. A high-precision compact cylinder specialized for shifting locating pins, etc. Achieves mounting reproducibility and high projecting end accuracy. Enables highly accurate, compact switching of welding jigs. A slim flat cylinder ideal for parallel installation. Maintains alignment with 2 guide rods supported by 4 bearings. It has a guide rod of ø20, tripling the rotation resistance compared to the standard ø50 cylinder. Pin clamp cylinder PCC Series Pin shift cylinder SSD-FL274358 Series, etc. Flat jig cylinder FCD-QG1L50-FL370395, etc. Reference pin cylinder WPC3 Series Bore size ø32/50 mm Stroke length - Bore size ø40/50 mm Stroke length - Bore size ø50 mm Stroke length 50/100/150/200/250/ 300 mm Bore size ø50 mm Stroke length 40/63 mm Maintains alignment Maintains alignment Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy
  • 7. 6 For lightweight shuttle transport Compact unit capable of tracking the θ axis Compact unit that helps make receiving jigs more versatile Ideal for lifter applications on a transport shuttle. Lightweight, high-precision and high-rigidity. Swing locking material handling clamp jigs and general purpose lower receiving jigs with high holding torque. Compact, yet with high holding torque (4.9 N·m to 19.6 N·m) It flexibly supports the shapes of various workpieces, eliminating the need for dedicated receiving jigs or changeover. Jig cylinder (flange) XCA-JIG Series Free lock unit XCAS-FPL Series Flexible support XCAS-FSB Series Bore size ø50 mm Stroke length 100 to 450 mm Holding torque 4.9 N·m to 19.6 N·m Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Simple general purpose jig receiving unit Simple compact unit that helps make receiving jigs more versatile. Flexible support for workpieces of any shape, as multiple units can be linked together. Position locking is also available. Flexible support XCAS-FSB Series Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm
  • 8. 7 Transport Compact with integrated brake mechanism Suction hand that uses magnetic force Compact and lightweight Manifold valve that enables the miniaturization of conveying tools Equipped with a free position locking mechanism that prevents falling at any position as long as the rod is stationary. The locking direction can be selected from forward and turnover directions. The one-way lock allows clamped workpieces to be removed from the opposite direction. Ideal for the suction of magnetic substances that cannot easily be suctioned with regular pads, or thin copper plates with many punched holes or oil adhered. Suction force is 50 N, 100 N or 200 N. No air consumption when held with suction, energy saving as compared to general vacuum pads. Uses an original brake mechanism with high reliability. Now 56% lighter than the conventional product, specialized for transport applications and contributing to the weight reduction of robot hand jigs. Plug-in manifold meets the needs of the times by providing excellent performance in space-saving, usability, service life and power consumption. Supports various wire connections including serial transfer and integrated I/O block. Clamp cylinder with position locking UCAC2 Series Magnet hand XCAS-MHC2 Series Lightweight position locking clamp cylinder UCAC-N Series Plug-in block manifold W4G Series Compatible cylinder size to ø125 mm Suction force 50/100/200 N Bore size ø32/40 mm Stroke length 50/75/100/125/150 mm Bore size ø40/50/63/80 mm Stroke length 50/75/100/125/150 mm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm
  • 9. 8 Suction transport that supports multiple workpieces Orthogonal axis actuator that supports various servo-motor manufacturers Mechanical hand/chuck that does not require either air or electricity Transport tool change unit When two or more pads are used, pads that suction normally reduce the vacuum decline even if other pads are not suctioning. Thus, they prevent the normally suctioned workpiece from falling. Mount a servo motor from any company you're familiar with. Mounting specifications for origin sensor and limit sensor can also be selected. Stroke length can be selected from 50 to 1500 mm (50 mm pitch). Max. load capacity is 150 kg, max. speed is 2000 mm/s for supporting a wide range of applications. Repeatability ±0.02 mm Unlike the conventional hand/chuck that requires air, this product performs opening and closing operation mechanically. Ideal for index tables, etc., that cannot use air piping. Used with the device body and adapter equipped with tools such as hands or chucks. When replacing tools, just remount the entire adapter to achieve rapid changeover. Position locking mechanism prevents falling tools even when the drive source is cut off. Position locking valve VSECV Series Electric actuator ETS Series Mechanical hand BHA-FC / CKL2-FCSeries Automatic hand changer CHC Series Gripping power 12 to 150 N Stroke length 5 to 20 mm Load capacity 1/5/10/20 kg Max. load capacity 5 to 120 kg Stroke length 50 to 1500 mm Port size M3, M4, M5, M6, R1/8 Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy The part that does not contact the workpiece is closed to reduce vacuum decline During suction While closed
  • 10. 9 Environmental resistance Series that prevents the adhesion of spatter Scraper Coil scraper Lubricator G1 Series G1 Series G4 Series Cylinder with metal scraper and lubricator built in, handling extreme spatter environments. Contributes to longer service life. Anti-spatter adherence (G1/G4) G1/G4 Series Environment-resistant compact valve that supports IP65 Compact M12 connector switch that can be used for any cylinder model Flame-resistant tube that's resistant against spatter Plug-in manifold meets the needs of the times by providing excellent performance in space-saving, usability, service life and power consumption. Supports various wire connections including serial transfer and integrated I/O block. M8 and M12 connectors with high versatility are used. Reduces work processes for wiring and maintenance. Cover for anti-spatter adherence is available. Revolutionary tube made using flame-resistant materials. A series specialized for extreme spatter environments is also available. Plug-in block manifold W4G Series Cylinder switch with connector SW-T/SW-H Series Flame-resistant tube SR Series Compatible cylinder size to ø125 mm O.D. ø4/6/8/10/12 mm Coil scraper Eliminates solid material such as welding spatter deposited on rods. Lubricator Enables easy peeling of spatter. Absorbs fine powder to prevent penetration into the cylinder. Scraper Removes dust in general environments. Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm
  • 11. 10 Cooling water Easily extracts nitrogen gas from compressed air Can measure oxygen concentrations while pressurized Flow rate control of argon gas for welding is possible Flow rate sensor with Flo-Thru structure Karman'svortexsensorcompatiblewithawidevarietyofoutputspecifications Eco-friendly solenoid valve for water High-performance, multi-function flow rate sensor Generates a nitrogen-enriched gas by utilizing a hollow fiber separation membrane that easily separates oxygen. Reduced processes/space: We propose the optimum system according to the required flow rate. Oxygen concentration monitor connection: Inline oxygen monitor PNA Series can be connected. Usable at pressures from atmospheric pressure through 1.0 MPa. Easy maintenance too, with space-saving piping. Oxygen/inert gas concentration display is switchable. Compatible with various gases such as air, nitrogen, argon, oxygen, hydrogen and helium. Installable in narrow spaces or on movable parts, enabling equipment downsizing and weight reduction. Controllable through parallel input. The Flo-Thru structure allows even water of poor quality to be used. The capacitance structure eliminates detection failures caused by foreign matter deposited onto the electrode. Ensures repeatability in elbow piping. Itcanbeswitchedamongaselectionofflowrate,temperature switch output, analog output and IO-Link communication. Allmodelsfeatureawatertemperaturemeasurementfunctionasstandard. The detection range of the flow rate lower limit is expanded to support a wide flow range. Achieves low power consumption. (1/3 compared with conventional models) Material has been optimized to make the product lighter. (Approximately one-third for both weight and capacity) Largeflowrate.(Comparedwithconventionalmodels,1.3xormore) A single unit handles five types of gases including air, nitrogen, argon, carbon dioxide, and mixed gas. Integrating the needle valve helps save space. IO-Link compatibility allows parameter and event data transmission, enabling predictive maintenance. Nitrogen Gas Extraction Unit NS Series Inline oxygen monitor PNA Series Compact flow rate controller FCM Series Capacitance electromagnetic flow sensor WFC Series FLUEREX flow rate sensor for water WFK2 Series Compact pilot operated solenoid valve for water FWD Series Compact flow rate sensor FSM3 Series Flow rate 15 ml to 100 l/min Flow rate measured range 0.5 to 60 L/min Flow rate measured range 0.4 to 250 L/min Port size Rc1/4 to 1 Flow rate 500 ml to 1000 l/min Shield gas Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm
  • 12. 11 Press-fitting/Press Improves operability and equipment safety An all-air solution with electric design, no control panel required A large pushbutton switch with emphasis on safety. Contributes to work safety. Diverse range of variations. Costs are reduced as it uses an air sequence that does not require electric wiring. Contributes to circuit design work. Pushbutton switch MS series Compact mechanical valve MS Series Ideal when power is required at the end of the stroke Achieves thrust up to 5 t with only a pneumatic source Enables booster (double/quad force) at the end of the stroke. Air consumption volume is 1/2 to 1/8. (Compared with conventional models) Reduced installation space. (25 to 60% compared with conventional models) An environmentally considerate cylinder that allows 2t or 5t high thrust power at your desired position with a pneumatic source alone. Helps get rid of troublesome oil management. High power cylinder SHC Series Mechanical power cylinder MCP Series Bore size ø40 to 100 mm Stroke length 40 to 1000 mm Effective thrust For 2 t and 5 t Stroke length 50 to 500 mm Semi-automated facilities Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm
  • 13. 12 Safety Ideal for preventing accidents due to residual pressure in pneumatic lines Compact manual valve for discharging residual pressure Can be locked at the position where residual pressure is released during maintenance work. OSHA (Occupational Safety and Health Administration) compliant. A shut-off valve with check function. A compact ball shut-off valve. Maintenance work is easy. This shut-off valve, incorporated into a cylinder control circuit using a 3-position all ports closed valve, is used to discharge residual pressure in the circuit when performing maintenance work while the power supply is OFF during emergency stops. It prevents sudden cylinder movement by discharging the residual pressure. Cylinder with brake ULK/JSK2/JSG/JSC3/ USSD/UFCD/USCSeries Brake unit JSB3 Series Lock unit UB Series Linear guide lock LMB/LML Series Shut-off valve with keyhole V3010 Series Manual switching valve HSV-B Series Bore size ø16 to 180 mm Stroke length to 2500 mm Holding force 980 to 20000 N Holding force 180 N, 450 N Holding force 300 to 2450 N Port size Rc1/8 to 1 Port size Rc1/4 Series equipped with an original brake mechanism with high reliability Safety brake unit that uses a linear guide Stops movable rods instantaneously / Powerful lock Slim, lightweight lock unit Equipped with a highly reliable mechanical brake. Helps improve facility safety when the pressure is down. When used with a system incorporating a linear guide, this product can lock the position of a workpiece after moving it to the specified position, locking it during emergency stop for safety and prevent it from falling off. Powerful holding force of 980 N to 20000 N is provided according to ø16 to ø45 rod diameter. Even if air source is shut off, the rod position is held. Fixing mechanism which locks and unlocks linearly using air. Simple air control means remote operation is possible, en- abling "fixing," "improved safety," and "position locking." Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Spatter resistance IP65 Flame resistance Strong magneticfield Accuracy μm Anti-spatter IP65 Flame resistance Strong magneticfield Accuracy μm
  • 14. Asia Oceania Europe Africa Middle East We supply high-quality products to the world through our Global In order to ensure prompt delivery of the optimal products, technologies and services, we are working to expand our bases in Japan and overseas and to strengthen our ties with customers. In particular, we have set up offices in major regions of Europe, North America and Asia and are working more closely with customers in various regions of the world. Strategic supply base for global products Speedy supply of cost-competitive products not only to the Chinese market but also the global market. Overseas production base covering the ASEAN region System supplying products to customers in the ASEAN region right on time. Overseas production base mainly for semiconductor manufacturing equipment components Supply of high-quality products with a consistent system from design to manufacturing, just as in Japan. Plant providing rapid response to users' needs Supplying customers with products right on time. China [CKD CHINA] Thailand [CKD THAI] Korea [CKD KOREA] Malaysia [M-CKD PRECISION] ■ Plants overseas Global Service Network Overseas manufacturing base that meets Indonesian market needs Working closely with customers to provide maintenance services and supply component products right on time. Indonesia [PT CKD MANUFACTURING INDONESIA] EUROPE Holland CKD Europe Branch Office United Kingdom CKD United Kingdom Office Czech Republic CKD Czech Republic Office Germany CKD Germany Office, Ulm ASIA China CKD (Shanghai) Corporation Shanghai Puxi Office Republic of Korea CKD KOREA CORPORATION (SEOUL) Suwon Sales Office Cheon'an Sales Office ● Ulsan Sales Office Taiwan TAIWAN CKD CORPORATION (Taipei) ● Hsinchu Sales Office ● Taichung Sales Office ● Tainan Sales Office Malaysia M-CKD PRECISION SDN.BHD. (SHAH ALAM) ● Johor Bahru Sales Office ● Penang Sales Office Thailand CKD THAI CORPORATION LTD. (BANGKOK) ● Rayong Sales Office ● Nava Nakorn Sales Office ● Eastern Seaboard Sales Office ● Lamphun Sales Office ● Korat Sales Office ● Amata Nakorn Sales Office ● Prachin Buri Sales Office ● Saraburi Sales Office Singapore CKD CORPORATION BRANCH OFFICE (ASIA PACIFIC) CKD SINGAPORE PTE. LTD. (SINGAPORE) India CKD INDIA PRIVATE LTD. (Gurgaon) Indonesia PT CKD TRADING INDONESIA (JAKARTA) ● Bekasi Sales Office ● Karawang Sales Office ● Surabaya Sales Office Vietnam CKD Vietnam Engineering Co, Ltd. (Hanoi) NORTH AMERICA United States CKD USA CORPORATION(CHICAGO) Cincinnati Sales Office San Jose Sales Office ● San Antonio Sales Office ● Detroit Sales Office ● Boston Sales Office CENTRAL AND SOUTH AMERICA Mexico CKD MEXICO, S. DE R.L. DE C.V. (Queŕetaro) ● Shanghai Pudong Office ● Hangzhou Office ● Suzhou Office ● Nanjing Office ● Shenzhen East Office ● Ningbo Office ● Wuxi Office ● Kunshan Office ● Shenzhen West Office ● Guangzhou Office ● Dongguan Office ● Yantai Office ● Xi'an Office ● Wuhan Office ● Zhengzhou Office ● Tianjin Office ● Dalian Office ● Qingdao Office ● Zhongshan Office ● Fuzhou Office ● Xiamen Office ● Chongqing Office ● Chengdu Office ● Changsha Office ● Beijing Office ● Changchun Office ● Shenyang Office ● Jinan Office ● Hefei Office ● Weifang Office 13 Global Service Network
  • 15. North America South America Offices/SalesOffices(withJapaneserepresentatives) Offices / Sales Offices Distributors Service Network, while strengthening our ties with customers. Japan Domestic Sales Network ■ Plants in Japan Main plant for FA business This development-led factory aggregates a wide range of technologies from automatic machinery to labor-saving, heating/cooling and precision machines, and promotes the development of advanced technology with a system alert to environmental changes in order to respond to customers' needs. Manufacturing plant for fluid control components such as components for semiconductor manufacturing equipment Production of high-functioning products and system products with a consistent system from development to manufacturing. Main plant for pneumatic components meeting Japanese and foreign needs Our consistent production system now handles everything from design and development to ordering, processing, molding and assembly, shortening lead time with logistics improvement and automation. Instant 24-hour delivery system established. Main plant for pneumatic cylinders that aims for high function and high performance Reliability improved with a consistent system for all processes from design and development to production, while providing multiple models and short lead time on a "just in time" basis. Headquarters Plant Kasugai Plant Yokkaichi Plant Inuyama Plant East Japan Branch Office Central Japan Branch Office Bunkahousou Media Plus 4F, Hamamatsu-cho 1-31-1, Minato-ku, Tokyo TEL(03)5402-3620 FAX(03)5402-0120 105-0013 Eastern Region Sales Office SAKAE Izumi Chuo Bldg. #401, Izumi Chuo 4-chome 1-5, Izumi-ku, Sendai-shi, Miyagi 981-3133 TEL(022)772-3041 FAX(022)772-3047 Sendai Sales Office / Utsunomiya Sales Office / Kitakami Sales Office Yamagata Sales Office / Ota Sales Office / Koriyama Sub-Office Tokyo Sales Division Bunkahousou Media Plus 4F, Hamamatsu-cho 1-31-1, Minato-ku, Tokyo 105-0013 TEL(03)5402-3628 FAX(03)5402-0122 Tokyo Sales Office / Tachikawa Sales Office / Ibaraki Sales Office / Chiba Sales Office / Saitama Sales Office / Nagaoka Sales Office / Sapporo Sub-Office Minami-Kanto Sales Division Aikoh-higashi 1-22-6, Atsugi-shi, Kanagawa 243-0027 TEL(046)226-5201 FAX(046)226-5208 Yokohama Sales Office / Atsugi Sales Office / Kofu Sales Office Ouji 2-250, Komaki-shi, Aichi TEL(0568)74-1356 FAX(0568)77-3317 485-8551 Nagoya Sales Division Ouji 2-250, Komaki-shi, Aichi 485-8551 TEL(0568)74-1356 FAX(0568)77-3317 Nagoya Sales Office / Komaki Sales Office / Matsumoto Sales Office / Toyama Sales Office / Kanazawa Sales Office / Yokkaichi Sales Office Tokai Sales Division Hirota 103, Hirota-cho, Toyota-shi, Aichi 473-0912 TEL(0565)54-4771 FAX(0565)54-4755 Toyota Sales Office / Mikawa Sales Office / Hamamatsu Sales Office / Shizuoka Sales Office West Japan Branch Office Tosabori 1-3-20, Nishi-ku, Osaka-shi, Osaka TEL(06)6459-5770 FAX(06)6446-1945 550-0001 ● Osaka Sales Division Tosabori 1-3-20, Nishi-ku, Osaka-shi, Osaka 550-0001 TEL(06)6459-5775 FAX(06)6446-1955 Osaka Sales Office / Osaka East Sales Office / Shiga Sales Office / Kyoto Sales Office / Nara Sales Office / Kobe Sales Office Western Region Sales Office (Kureshin Hiroshima Bldg. 3F) Mikawa-cho 2-6, Naka-ku, Hiroshima-shi, Hiroshima 730-0029 TEL(082)545-5125 FAX(082)244-2010 Hiroshima Sales Office / Okayama Sales Office / Yamaguchi Sales Office / Takamatsu Sales Office / Matsuyama Sales Office / Fukuoka Sales Office / Kumamoto Sales Office Kita-Kyushu Sub-Office 14
  • 16. TAIWAN CKD CORPORATION CKD USA CORPORATION CKD UK OFFICE CKD EUROPE B.V. CKD EUROPE BRANCH CKD FRANKFURT OFFICE CKD CZECH OFFICE CKD KOREA CORPORATION CKD SINGAPORE PTE. LTD. CKD CORPORATION BRANCH OFFICE CKD VIETNAM ENGINEERING CO.,LTD PT CKD TRADING INDONESIA M-CKD PRECISION SDN.BHD. CKD THAI CORPORATION LTD. CKD INDIA PRIVATE LTD. CKD INDIA PRIVATE LTD. BANGALORE BRANCH CKD (SHANGHAI) CORPORATION :Distributors CKD MEXICO, S. DE R.L. DE C.V. ●Specifications are subject to change without notice. 2019.6 CKD Corporation 2019 All copy rights reserved. Website https://www.ckd.co.jp/ U.S.A. CKD USA CORPORATION ●CHICAGO HEADQUARTERS 1605 Penny Lane, Schaumburg, IL 60173, USA PHONE +1-847-648-4400 FAX +1-847-565-4923 ・CINCINNATI OFFICE ・SAN ANTONIO OFFICE ・SAN JOSE OFFICE ・DETROIT OFFICE ・BOSTON OFFICE Mexico CKD MEXICO, S. DE R.L. DE C.V. Cerrada la Noria No. 200 Int. A-01, Querétaro Park II, Parque Industrial Querétaro, Santa Rosa Jáuregui, Querétaro, C.P. 76220, México PHONE +52-442-161-0624 Europe CKD EUROPE B.V. Beechavenue 125A, 1119 RB Schiphol-Rijk, the Netherlands PHONE +31-23-554-1490 ・GERMANY OFFICE CKD CORPORATION EUROPE BRANCH ●SALES HEADQUARTERS Beechavenue 125A, 1119 RB Schiphol-Rijk, the Netherlands PHONE +31-23-554-1490 ・CZECH.O.Z. ・UK OFFICE Malaysia M-CKD PRECISION SDN.BHD. ●HEAD OFFICE Lot No.6,Jalan Modal 23/2, Seksyen 23, Kawasan MIEL, Fasa 8, 40300 Shah Alam,Selangor Darul Ehsan, Malaysia PHONE +60- (0) 3-5541-1468 FAX +60- (0) 3-5541-1533 ・JOHOR BAHRU BRANCH OFFICE ・PENANG BRANCH OFFICE Thailand CKD THAI CORPORATION LTD. ●SALES HEADQUARTERS 19th Floor, Smooth Life Tower, 44 North Sathorn Road, Silom, Bangrak, Bangkok 10500, Thailand PHONE +66- (0) 2-267-6300 FAX +66- (0) 2-267-6304-5 ・RAYONG OFFICE ・NAVANAKORN OFFICE ・EASTERN SEABOARD OFFICE ・LAMPHUN OFFICE ・KORAT OFFICE ・AMATANAKORN OFFICE ・PRACHINBURI OFFICE ・SARABURI OFFICE Singapore CKD SINGAPORE PTE. LTD. No.33 Tannery Lane #04-01 Hoesteel Industrial Building, Singapore 347789, Singapore PHONE +65-67442623 FAX +65-67442486 CKD CORPORATION BRANCH OFFICE No.33 Tannery Lane #04-01 Hoesteel Industrial Building, Singapore 347789, Singapore PHONE +65-67447260 FAX +65-68421022 India CKD INDIA PRIVATE LTD. Unit No. 607, 6th Floor, Welldone Tech Park, Sector 48, Sohna Road, Gurgaon-122018, Haryana, India PHONE +91- (0) 124-418-8212 CKD INDIA PRIVATE LTD. BANGALORE BRANCH Divyasree Chambers, 2nd Floor, A Wing, Vatika Business Centre, 11 O'Shaughnessy Road, Langford Town, Bangalore-560025, India PHONE +91- (0) 80-4291-1144 Indonesia PT CKD TRADING INDONESIA ●SALES HEADQUARTERS Menara Bidakara 2, 18th Floor, Jl. Jend. Gatot Subroto Kav. 71-73, Pancoran, Jakarta 12870, Indonesia PHONE +62- (0) 21-2938-6601 FAX +62- (0) 21-2906-9470 ・BEKASI OFFICE ・KARAWANG OFFICE ・SURABAYA OFFICE Vietnam CKD VIETNAM ENGINEERING CO.,LTD. 18th Floor, CMC Tower, Duy Tan Street, Cau Giay District, Hanoi, Vietnam PHONE +84- (0) 24-3795-7631 FAX +84- (0) 24-3795-7637 Taiwan 台湾喜開理股 有限公司 TAIWAN CKD CORPORATION 16F-3, No. 7, Sec. 3, New Taipei Blvd., Xinzhuang Dist., New Taipei City 242, Taiwan PHONE +886- (0) 2-8522-8198 FAX +886- (0) 2-8522-8128 ・新竹営業所 (HSINCHU OFFICE) ・台中営業所 (TAICHUNG OFFICE) ・台南営業所 (TAINAN OFFICE) ・高雄営業所 (KAOHSIUNG OFFICE) China 喜開理 (上海) 機器有限公司 CKD(SHANGHAI)CORPORATION ●営業部/上海浦西事務所 (SALES HEADQUARTERS / SHANGHAI PUXI OFFICE) Room 601, 6th Floor, Yuanzhongkeyan Building, No. 1905 Hongmei Road, Xinhui District, Shanghai 200233, China PHONE +86- (0) 21-61911888 FAX +86- (0) 21-60905356 ・ 上海浦東事務所 (SHANGHAI PUDONG OFFICE) ・寧波事務所 (NINGBO OFFICE) ・杭州事務所 (HANGZHOU OFFICE) ・無錫事務所 (WUXI OFFICE) ・昆山事務所 (KUNSHAN OFFICE) ・蘇州事務所 (SUZHOU OFFICE) ・南京事務所 (NANJING OFFICE) ・合肥事務所 (HEFEI OFFICE) ・成都事務所 (CHENGDU OFFICE) ・武漢事務所 (WUHAN OFFICE) ・鄭州事務所 (ZHENGZHOU OFFICE) ・長沙事務所 (CHANGSHA OFFICE) ・重慶事務所 (CHONGQING OFFICE) ・西安事務所 (XIAN OFFICE) ・広州事務所 (GUANGZHOU OFFICE) ・中山事務所 (ZHONGSHAN OFFICE) ・深圳西事務所 (WEST SHENZHEN OFFICE) ・深圳東事務所 (EAST SHENZHEN OFFICE) ・東莞事務所 (DONGGUAN OFFICE) ・厦門事務所 (XIAMEN OFFICE) ・福州事務所 (FUZHOU OFFICE) ・瀋陽事務所 (SHENYANG OFFICE) ・長春事務所 (CHANGCHUN OFFICE) ・大連事務所 (DALIAN OFFICE) ・北京事務所 (BEIJING OFFICE) ・天津事務所 (TIANJIN OFFICE) ・青島事務所 (QINGDAO OFFICE) ・潍坊事務所 (WEIFANG OFFICE) ・済南事務所 (JINAN OFFICE) ・烟台事務所 (YANTAI OFFICE) Korea CKD KOREA CORPORATION ●HEADQUARTERS (3rd Floor) , 44, Sinsu-ro, Mapo-gu, Seoul 04088, Korea PHONE +82- (0) 2-783-5201∼5203 FAX +82- (0) 2-783-5204 ・水原営業所 (SUWON OFFICE) ・天安営業所 (CHEONAN OFFICE) ・蔚山営業所 (ULSAN OFFICE) □ 2-250 Ouji, Komaki City, Aichi 485-8551, Japan □ PHONE +81-568-74-1338 FAX +81-568-77-3461 The goods and/or their replicas, the technology and/or software found in this catalog are subject to complementary export regulations by Foreign Exchange and Foreign Trade Law of Japan. If the goods and/or their replicas, the technology and/or software found in this catalog are to be exported from Japan, Japanese laws require the exporter makes sure that they will never be used for the development and/or manufacture of weapons for mass destruction.