1. KTH ROYAL INSTITUTE
OF TECHNOLOGY
Improving Aerodynamic
Performance of a Truck
a Numerical Based Analysis
Master’s thesis presentation by Johan Malmberg, 15th June 2015
2. Presentation Outline
• Background & Motivation
• Bluff body aerodynamics
• Forces, coefficients & representative scales
• Governing equations & approach
• Case description and setup
• Results
• Conclusions & discussion
• Future work
3. Background & Motivation
• New EU-legislation to improve the aerodynamics of
vehicles and their energy efficiency
Image from SAE Image from MAN/Krone
4. Background & Motivation
• Rear flaps and boat-tails
• Base drag accounts for 29% of total drag
Image from TrailerTail Image from Seattle Pi/Kenworth
13. Bluff body aerodynamics
Bluff
Pressure forces
Turbulent flow
Stagnation point – zero velocity – maximum pressure
Boundary layer – separation point
Wake – recirculation bubble – self-similarity
von Kármán vortex street Image from NASA
14. Bluff body aerodynamics
Bluff
Pressure forces
Turbulent flow
Stagnation point – zero velocity – maximum pressure
Boundary layer – separation point
Wake – recirculation bubble – self-similarity
15. Forces, coefficients & representative scales
CD =
2FD
ρU2
A
Coefficent of drag
FD = drag force [N]
ρ = fluid density [kg/m3]
U = freestream velocity [m/s]
A = projected area [m2]
16. Forces, coefficients & representative scales
CD =
2FD
ρU2
A
Coefficent of drag
FD = drag force [N]
ρ = fluid density [kg/m3]
U = freestream velocity [m/s]
A = projected area [m2]
Re =
ρUL
µ
Reynolds number
L = characteristic length [m]
µ = dynamic viscosity [PaŸs]
19. Governing equations & approach
Navier-Stokes equations
For incompressible, Newtonian fluid
Direct Numerical Simulation (DNS) takes time
Number of operations grows as Re3
20. Governing equations & approach
Navier-Stokes equations
For incompressible, Newtonian fluid
Direct Numerical Simulation (DNS) takes time
Number of operations grows as Re3
Reynolds decomposition
23. Case description and setup
Solver
• 3D space
• Steady-state RANS
• Segregated flow
• Incompressible (Ma<0.3)
• Turbulence model: Eddy-Viscosity SST k-ω
• Wall functions to resolve boundary layer
24. Case description and setup
Ground Transportation System (GTS)
1/8 scale
l = 2.4761 m
w = 0.3238 m
h = 0.4507 m
25. Case description and setup
Boat-tails
Straight
80 cm / 10°
Smooth
1 m
Truncated wing
Round
1.1 m
Designers 1st draft
Also simulated with suction slots
45. Conclusions & discussion
• Best case: 21.2% reduction in drag
• Designing boat-tails is not intuitive
• The round tail does not have a clear separation point and
no clear steady-state solution
46. Conclusions & discussion
• Best case: 21.2% reduction in drag
• Designing boat-tails is not intuitive
• The round tail does not have a clear separation point and
no clear steady-state solution
• Suction can decrease drag, but slot location is critical
47. Future work
• Run simulations with unsteady models, for example DES,
to better capture the flow field
48. Future work
• Run simulations with unsteady models, for example DES,
to better capture the flow field
• Suction slots could be elaborated on: suction & blowing,
active control, plasma actuators etc.
49. Future work
• Run simulations with unsteady models, for example DES,
to better capture the flow field
• Suction slots could be elaborated on: suction & blowing,
active control, plasma actuators etc.
• Use more realistic truck model to make an optimized boat-
tail shape
50. Future work
• Run simulations with unsteady models, for example DES,
to better capture the flow field
• Suction slots could be elaborated on: suction & blowing,
active control, plasma actuators etc.
• Use more realistic truck model to make an optimized boat-
tail shape
• Experiment full size with straight boat-tail on real truck
53. Numerical approach
Wall treatment
Flow near wall depends on viscosity
Free flow is inviscid
viscous
sublayer
buffer
layer
log-
layer
outer region
inner region
Wall function blends near wall with outer region