2. Projects
1986 - 1989
Designed and built a machine for applying “retainer clips” on car door panels for the automotive
industry
Designed and built a walkway platform spanning 31 feet across 2 buildings
Designed and built a test apparatus for analyzing the flow characteristics of polyurethane foam
1989 -1993
Conversion of a CV (continuous vulcanization) line from a steam cure system to a dry cure system at
a cost of $2.3M
1993 - 1999
Installation of a new in-line Teflon extrusion line
Redesigned and built an extrusion profile cross-head for telecommunication cables
Decommissioned several production lines
Installation of several high speed wire pairing and cabling machines
Installation and commissioning of a $400K SAMP copper wire drawing machine
3. Projects2003 - 2009
Purchased and installed x-ray eccentricity gauges for feedback control of extruder rpm
Decommissioned the Nexans Canada plant in Vanier Quebec
Replaced several production line control panels with MMI touch screen control panels.
Decommissioned several production lines
Installed a new production line; intermediate wire drawing
Converted a copper wire drawing line to an aluminum wire drawing line
Replaced a 15 x 50 steam cure room with a larger and more efficient room
Relocated maintenance department
Rebuilt the main entrance and parking lot for the Vanier plant
2010 - 2013
Decommissioned the Corbec plant in Charlesbourg, Quebec
Managed, negotiated, engineered, and designed the installation of a new galvanizing plant in St.
Augustin de Desmaures
Responsible for the purchase and installation of a high tech security system
Reorganized the entire office space, laboratory, plant floor and maintenance Corbec plant in
Charlesbourg, Quebec
4. Continuous Improvement
Reduced scrap rate from 16% to 5% over a 4 year period with the implementation of WTFT ( waste
task force teams)
Reduced start-up and shut down scrap on CV line by more than 50% (350m to 130m and 100m to
42m)
Reduced over consumption of PVC, PE and XLPE material by 10 to 15% on extrusion lines with the
installation of Sikora eccentricity gauges
Reduced down-time by 30% on 6” extrusion line by installing 2nd pay-off and take-up (10min/reel chg x
15 reel chg /shift)
Improved overall product quality with on the run reel changes
Implemented 5S in the maintenance department
Carried out SMED on wire strander and cabler
Implemented a KanBan system for AC and Teck Cables
Reduced color change scrap by approximately 50%
Reduced non-conformances by more than 50% (flashes and de-zincs; increased caustic solution
temperature)
Participated in the implementation of TMC (Theoretical Minimum Cost)
Reduced Zn consumption by 20%
5. Engineering and
Maintenance
Introduced periodic vibration analysis of critical equipment
Introduced periodic gear box oil analysis
Introduced annual infrared inspections of electrical panel
Implemented a Red/Green tagging system for damaged equipment and tools
Computerized work order system, spare parts inventory and machine down-time history
Negotiated a VMI system (vendor management inventory) with major parts supplier
Maintained overall building integrity
Addressed all environmental issues and requirements as per government regulations
Insured that all ISO procedures and regulations were being respected
Replaced large DC motors with more efficient AC motors
Replaced 400watt mercury plant lighting with T6 florescent lighting system
Reduced labor costs by out sourcing certain equipment repairs ( lift tucks)
Implemented a data acquisition system on 17 production lines
Ensured the overall security of the plant
Prepared and issued EMP(Environmental Management Plan) report
Conducted an Arc Flash analysis of manufacturing facility
Prepared and implemented SOPs
6. Management Skills
Carried out employee performance evaluations 2 times a year
Prepared and presented monthly department performance reports
Applied disciplinary measures when necessary
Worked with the union collective agreement
Carried out monthly department meetings
Prepared yearly department objectives in accordance with the overall plant objectives
Managed professionals, supervisors, unionized personnel, mechanics, electricians, technicians,
contractors, unionized employees and department managers
Managed production budgets, maintenance budgets, CI budgets, project budgets
Prepared monthly budget reports
Initiated and implemented productivity improvement work teams
Held daily production meetings
President of the H&S committee
Prepared and issued yearly environmental reports for head office in Paris
Implemented KPIs and performance dashboard
Prepared weekly labour reports (time cards and pays)
Managed human resources (hired salaried employees, absenteeism, training)
Part of the management team
Internal ISO auditor