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Projects
1986 - 1989
 Designed and built a machine for applying “retainer clips” on car door panels for the automotive
industry
 Designed and built a walkway platform spanning 31 feet across 2 buildings
 Designed and built a test apparatus for analyzing the flow characteristics of polyurethane foam
1989 -1993
 Conversion of a CV (continuous vulcanization) line from a steam cure system to a dry cure system at
a cost of $2.3M
1993 - 1999
 Installation of a new in-line Teflon extrusion line
 Redesigned and built an extrusion profile cross-head for telecommunication cables
 Decommissioned several production lines
 Installation of several high speed wire pairing and cabling machines
 Installation and commissioning of a $400K SAMP copper wire drawing machine
Projects2003 - 2009
 Purchased and installed x-ray eccentricity gauges for feedback control of extruder rpm
 Decommissioned the Nexans Canada plant in Vanier Quebec
 Replaced several production line control panels with MMI touch screen control panels.
 Decommissioned several production lines
 Installed a new production line; intermediate wire drawing
 Converted a copper wire drawing line to an aluminum wire drawing line
 Replaced a 15 x 50 steam cure room with a larger and more efficient room
 Relocated maintenance department
 Rebuilt the main entrance and parking lot for the Vanier plant
2010 - 2013
 Decommissioned the Corbec plant in Charlesbourg, Quebec
 Managed, negotiated, engineered, and designed the installation of a new galvanizing plant in St.
Augustin de Desmaures
 Responsible for the purchase and installation of a high tech security system
 Reorganized the entire office space, laboratory, plant floor and maintenance Corbec plant in
Charlesbourg, Quebec
Continuous Improvement
 Reduced scrap rate from 16% to 5% over a 4 year period with the implementation of WTFT ( waste
task force teams)
 Reduced start-up and shut down scrap on CV line by more than 50% (350m to 130m and 100m to
42m)
 Reduced over consumption of PVC, PE and XLPE material by 10 to 15% on extrusion lines with the
installation of Sikora eccentricity gauges
 Reduced down-time by 30% on 6” extrusion line by installing 2nd pay-off and take-up (10min/reel chg x
15 reel chg /shift)
 Improved overall product quality with on the run reel changes
 Implemented 5S in the maintenance department
 Carried out SMED on wire strander and cabler
 Implemented a KanBan system for AC and Teck Cables
 Reduced color change scrap by approximately 50%
 Reduced non-conformances by more than 50% (flashes and de-zincs; increased caustic solution
temperature)
 Participated in the implementation of TMC (Theoretical Minimum Cost)
 Reduced Zn consumption by 20%
Engineering and
Maintenance
 Introduced periodic vibration analysis of critical equipment
 Introduced periodic gear box oil analysis
 Introduced annual infrared inspections of electrical panel
 Implemented a Red/Green tagging system for damaged equipment and tools
 Computerized work order system, spare parts inventory and machine down-time history
 Negotiated a VMI system (vendor management inventory) with major parts supplier
 Maintained overall building integrity
 Addressed all environmental issues and requirements as per government regulations
 Insured that all ISO procedures and regulations were being respected
 Replaced large DC motors with more efficient AC motors
 Replaced 400watt mercury plant lighting with T6 florescent lighting system
 Reduced labor costs by out sourcing certain equipment repairs ( lift tucks)
 Implemented a data acquisition system on 17 production lines
 Ensured the overall security of the plant
 Prepared and issued EMP(Environmental Management Plan) report
 Conducted an Arc Flash analysis of manufacturing facility
 Prepared and implemented SOPs
Management Skills
 Carried out employee performance evaluations 2 times a year
 Prepared and presented monthly department performance reports
 Applied disciplinary measures when necessary
 Worked with the union collective agreement
 Carried out monthly department meetings
 Prepared yearly department objectives in accordance with the overall plant objectives
 Managed professionals, supervisors, unionized personnel, mechanics, electricians, technicians,
contractors, unionized employees and department managers
 Managed production budgets, maintenance budgets, CI budgets, project budgets
 Prepared monthly budget reports
 Initiated and implemented productivity improvement work teams
 Held daily production meetings
 President of the H&S committee
 Prepared and issued yearly environmental reports for head office in Paris
 Implemented KPIs and performance dashboard
 Prepared weekly labour reports (time cards and pays)
 Managed human resources (hired salaried employees, absenteeism, training)
 Part of the management team
 Internal ISO auditor

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ACCOMPLISHMENTS 1986 -2013

  • 1.
  • 2. Projects 1986 - 1989  Designed and built a machine for applying “retainer clips” on car door panels for the automotive industry  Designed and built a walkway platform spanning 31 feet across 2 buildings  Designed and built a test apparatus for analyzing the flow characteristics of polyurethane foam 1989 -1993  Conversion of a CV (continuous vulcanization) line from a steam cure system to a dry cure system at a cost of $2.3M 1993 - 1999  Installation of a new in-line Teflon extrusion line  Redesigned and built an extrusion profile cross-head for telecommunication cables  Decommissioned several production lines  Installation of several high speed wire pairing and cabling machines  Installation and commissioning of a $400K SAMP copper wire drawing machine
  • 3. Projects2003 - 2009  Purchased and installed x-ray eccentricity gauges for feedback control of extruder rpm  Decommissioned the Nexans Canada plant in Vanier Quebec  Replaced several production line control panels with MMI touch screen control panels.  Decommissioned several production lines  Installed a new production line; intermediate wire drawing  Converted a copper wire drawing line to an aluminum wire drawing line  Replaced a 15 x 50 steam cure room with a larger and more efficient room  Relocated maintenance department  Rebuilt the main entrance and parking lot for the Vanier plant 2010 - 2013  Decommissioned the Corbec plant in Charlesbourg, Quebec  Managed, negotiated, engineered, and designed the installation of a new galvanizing plant in St. Augustin de Desmaures  Responsible for the purchase and installation of a high tech security system  Reorganized the entire office space, laboratory, plant floor and maintenance Corbec plant in Charlesbourg, Quebec
  • 4. Continuous Improvement  Reduced scrap rate from 16% to 5% over a 4 year period with the implementation of WTFT ( waste task force teams)  Reduced start-up and shut down scrap on CV line by more than 50% (350m to 130m and 100m to 42m)  Reduced over consumption of PVC, PE and XLPE material by 10 to 15% on extrusion lines with the installation of Sikora eccentricity gauges  Reduced down-time by 30% on 6” extrusion line by installing 2nd pay-off and take-up (10min/reel chg x 15 reel chg /shift)  Improved overall product quality with on the run reel changes  Implemented 5S in the maintenance department  Carried out SMED on wire strander and cabler  Implemented a KanBan system for AC and Teck Cables  Reduced color change scrap by approximately 50%  Reduced non-conformances by more than 50% (flashes and de-zincs; increased caustic solution temperature)  Participated in the implementation of TMC (Theoretical Minimum Cost)  Reduced Zn consumption by 20%
  • 5. Engineering and Maintenance  Introduced periodic vibration analysis of critical equipment  Introduced periodic gear box oil analysis  Introduced annual infrared inspections of electrical panel  Implemented a Red/Green tagging system for damaged equipment and tools  Computerized work order system, spare parts inventory and machine down-time history  Negotiated a VMI system (vendor management inventory) with major parts supplier  Maintained overall building integrity  Addressed all environmental issues and requirements as per government regulations  Insured that all ISO procedures and regulations were being respected  Replaced large DC motors with more efficient AC motors  Replaced 400watt mercury plant lighting with T6 florescent lighting system  Reduced labor costs by out sourcing certain equipment repairs ( lift tucks)  Implemented a data acquisition system on 17 production lines  Ensured the overall security of the plant  Prepared and issued EMP(Environmental Management Plan) report  Conducted an Arc Flash analysis of manufacturing facility  Prepared and implemented SOPs
  • 6. Management Skills  Carried out employee performance evaluations 2 times a year  Prepared and presented monthly department performance reports  Applied disciplinary measures when necessary  Worked with the union collective agreement  Carried out monthly department meetings  Prepared yearly department objectives in accordance with the overall plant objectives  Managed professionals, supervisors, unionized personnel, mechanics, electricians, technicians, contractors, unionized employees and department managers  Managed production budgets, maintenance budgets, CI budgets, project budgets  Prepared monthly budget reports  Initiated and implemented productivity improvement work teams  Held daily production meetings  President of the H&S committee  Prepared and issued yearly environmental reports for head office in Paris  Implemented KPIs and performance dashboard  Prepared weekly labour reports (time cards and pays)  Managed human resources (hired salaried employees, absenteeism, training)  Part of the management team  Internal ISO auditor