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CORROPIPE® CEM 50 black
Corrosion Protection for Oil Production




         Mineral coating system
         for tanks and pipelines
What is CORROPIPE®?


               CORROPIPE® CEM 50 black is a 2-component, solvent-free mineral coating
               system which sets hydraulically. The processing mixture is created by the
   Product     combination of carefully sourced natural minerals and a high-quality reactive
               liquid component.




               CORROPIPE® was developed in 2001 by Manfred Förster, our chief
               developer, to protect steel surfaces from corrosion, in particular the internal
   History     coating of pipelines and crude oil production tanks. The coating system was
               successfully used for the first time in 2004 in Romania for the internal
               coating of a large storage tank.



               Its effectiveness and longevity as mineral corrosion protection have been
               tested and confirmed by numerous independent German and international
  References   reports. For many years, CORROPIPE® has been recognised by the crude
               oil production and petroleum industry as reliable corrosion protection for
               pipelines and storage tanks.



                        octopus coating GmbH                                               2
CORROPIPE® areas of application

    CORROPIPE® solves corrosion problems in crude oil production




                         octopus coating GmbH                      3
Problems in oil production




             Hydrogen sulphide (H2S) / associated materials (acids, salt water,
                                      bacteria etc.)



                    Extremely severe corrosion in tanks and pipelines




                          1. Weakening of the structure by rust
                          2. Production stop
                          3. High costs for the operator




                        octopus coating GmbH                                4
7 reasons for CORROPIPE® as a solution

          1.   Higher protection against H2S and associated materials


          2.      Temperature-resistant to 150 C in humidity range


          3.                  For use on workable rust


          4.                    No infiltration by rust


          5.   Active corrosion protection effect through high pH-value


          6.      Mineral, solvent-free and environmentally friendly


          7.       Extension of the lifespan of tanks and pipelines


                       octopus coating GmbH                            5
Material processing - simple and efficient

Efficiency through                 CORROPIPE® performance


                     • Processing even at higher humidity
                     • The applied material reacts to moisture
   Processing        • Can be processed safely in enclosed spaces without
                       respiratory protection
                     • Material processing: 2 hours at +20°C
                                                                                   Simple and
                                                                                    efficient
                                                                                   processing
                     • Material application options:

    Different               • Airless spraying
   processing               • By hand using roller or brush
   techniques               • Centrifugal method (internal coating of pipelines)




                                        octopus coating GmbH                               6
Overcomes challenges

Problem area                   CORROPIPE® performance


                 • Fills holes up to size of ≤ 3 mm
     Pitting     • Static improvement in tanks through imbedding of glass
                   fibre mats in the coating, e.g. wall thickness weakening




                                                                               Challenge, pro
  Fittings and   • Fitting and flanges can likewise be permanently protected
                   from corrosion by coating by hand                            blem area is
     flanges
                                                                                  resolved




                 • In pipelines from DN 600, weld seams can be
  Weld seams       subsequently coated by hand




                                    octopus coating GmbH                                 7
Preparatory cleaning for CORROPIPE®

             The steel surface must be free from oil, grease, paints, coatings and all loose
             substances when viewed without magnification. Mill scale and/or peeling skin
             must be removed by sandblasting. Workable rust can remain. Low residual
             moisture (no free water) can be tolerated.
             Cleaning can be effected using maximum pressure water or alternatively by
             sandblasting.



             Quality assurance is checked by an adhesive tensile strength test before the
             application of the CORROPIPE® coating.




             Pipeline cleaning is effected with maximum pressure water 1300 bar to 1500
             bar and approx. 100 litres per minute (rotary nozzle cleaning).




                         octopus coating GmbH                                          8
Application on rusty steel surfaces


               The highly-alkaline environment of the CORROPIPE® mixture triggers a
               chemical reaction between the participating components (rust and coating).
               This leads to a transformation (passivation) of the rusty steel surface.
               The water-soluble, workable rust is adopted by the coating and integrated
               within it.



               The residual surface is pure steel, which coalesces homogenously and firmly
               with the coating.



               The alkaline environment of the coating guarantees active corrosion
               protection in the border area between steel and coating, which cannot be
               infiltrated.




                         octopus coating GmbH                                        9
A Company with extensive expertise


                Octopus Coating represents a broad palette of internationally unique mineral
   Innovative   coatings for protection against corrosion.




                Octopus Coating focuses the knowledge from over 30 years of development
  Experienced   into simple, usable products.




                Each product has been developed in close collaboration with
      Fair      users, especially for specific challenges. Our partners represent products
                from Octopus Coating in the markets of Europe, Asia and Latin America..




                Octopus Coating offers customers tested coating and painting systems, as
  Specialised   well as custom solution packages tailored to customer wishes.




                         octopus coating GmbH                                           10
We tackle challenges systematically




                           Octopus Coating GmbH

                           Hans-Böckler-Str. 36
                           30851 Langenhagen
                           Deutschland
                           Phone +49 511 978 20 28-0
                           Fax +49 511 978 20 28-14
                           info@octopus-coating.com
                           www.octopus-coating.com




                   octopus coating GmbH                11

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öL und gas final en

  • 1. CORROPIPE® CEM 50 black Corrosion Protection for Oil Production Mineral coating system for tanks and pipelines
  • 2. What is CORROPIPE®? CORROPIPE® CEM 50 black is a 2-component, solvent-free mineral coating system which sets hydraulically. The processing mixture is created by the Product combination of carefully sourced natural minerals and a high-quality reactive liquid component. CORROPIPE® was developed in 2001 by Manfred Förster, our chief developer, to protect steel surfaces from corrosion, in particular the internal History coating of pipelines and crude oil production tanks. The coating system was successfully used for the first time in 2004 in Romania for the internal coating of a large storage tank. Its effectiveness and longevity as mineral corrosion protection have been tested and confirmed by numerous independent German and international References reports. For many years, CORROPIPE® has been recognised by the crude oil production and petroleum industry as reliable corrosion protection for pipelines and storage tanks. octopus coating GmbH 2
  • 3. CORROPIPE® areas of application CORROPIPE® solves corrosion problems in crude oil production octopus coating GmbH 3
  • 4. Problems in oil production Hydrogen sulphide (H2S) / associated materials (acids, salt water, bacteria etc.) Extremely severe corrosion in tanks and pipelines 1. Weakening of the structure by rust 2. Production stop 3. High costs for the operator octopus coating GmbH 4
  • 5. 7 reasons for CORROPIPE® as a solution 1. Higher protection against H2S and associated materials 2. Temperature-resistant to 150 C in humidity range 3. For use on workable rust 4. No infiltration by rust 5. Active corrosion protection effect through high pH-value 6. Mineral, solvent-free and environmentally friendly 7. Extension of the lifespan of tanks and pipelines octopus coating GmbH 5
  • 6. Material processing - simple and efficient Efficiency through CORROPIPE® performance • Processing even at higher humidity • The applied material reacts to moisture Processing • Can be processed safely in enclosed spaces without respiratory protection • Material processing: 2 hours at +20°C Simple and efficient processing • Material application options: Different • Airless spraying processing • By hand using roller or brush techniques • Centrifugal method (internal coating of pipelines) octopus coating GmbH 6
  • 7. Overcomes challenges Problem area CORROPIPE® performance • Fills holes up to size of ≤ 3 mm Pitting • Static improvement in tanks through imbedding of glass fibre mats in the coating, e.g. wall thickness weakening Challenge, pro Fittings and • Fitting and flanges can likewise be permanently protected from corrosion by coating by hand blem area is flanges resolved • In pipelines from DN 600, weld seams can be Weld seams subsequently coated by hand octopus coating GmbH 7
  • 8. Preparatory cleaning for CORROPIPE® The steel surface must be free from oil, grease, paints, coatings and all loose substances when viewed without magnification. Mill scale and/or peeling skin must be removed by sandblasting. Workable rust can remain. Low residual moisture (no free water) can be tolerated. Cleaning can be effected using maximum pressure water or alternatively by sandblasting. Quality assurance is checked by an adhesive tensile strength test before the application of the CORROPIPE® coating. Pipeline cleaning is effected with maximum pressure water 1300 bar to 1500 bar and approx. 100 litres per minute (rotary nozzle cleaning). octopus coating GmbH 8
  • 9. Application on rusty steel surfaces The highly-alkaline environment of the CORROPIPE® mixture triggers a chemical reaction between the participating components (rust and coating). This leads to a transformation (passivation) of the rusty steel surface. The water-soluble, workable rust is adopted by the coating and integrated within it. The residual surface is pure steel, which coalesces homogenously and firmly with the coating. The alkaline environment of the coating guarantees active corrosion protection in the border area between steel and coating, which cannot be infiltrated. octopus coating GmbH 9
  • 10. A Company with extensive expertise Octopus Coating represents a broad palette of internationally unique mineral Innovative coatings for protection against corrosion. Octopus Coating focuses the knowledge from over 30 years of development Experienced into simple, usable products. Each product has been developed in close collaboration with Fair users, especially for specific challenges. Our partners represent products from Octopus Coating in the markets of Europe, Asia and Latin America.. Octopus Coating offers customers tested coating and painting systems, as Specialised well as custom solution packages tailored to customer wishes. octopus coating GmbH 10
  • 11. We tackle challenges systematically Octopus Coating GmbH Hans-Böckler-Str. 36 30851 Langenhagen Deutschland Phone +49 511 978 20 28-0 Fax +49 511 978 20 28-14 info@octopus-coating.com www.octopus-coating.com octopus coating GmbH 11