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IDEA AND
SYSTEMS
EVERYTHING FOR
QUICK DIE CHANGE &
DIE CLAMPING FOR PRESSES
Presented by:
Guthle Pressenspannen GmbH
Kunal Bankapur
Product Manager
IDEA AND
SYSTEMS
HISTORY :
Guthle was founded in 1925 in Rosswalden as a mechanical
work shop products with band saws and sheet metal machines.
 In 1974, Guthle develops spring-loaded ROLLBLOC
ball version die lifters.
 In 1975, Development of die-interchange loading arms.
 In 1978, Development of hydraulically actuated
ROLLBLOC die lifters.
 In 1979, Export initiative (USA, Spain, France Italy,
Sweden)
IDEA AND
SYSTEMS
 In 1982, Move to larger premises in Ebersbach and
production of motor-driven die-interchange loading arms.
 In 1991, New series of free-travelling die-interchange lifting
trolley ROLLBLOC BUGGY.
 In 1994, Development of hydraulic clamping elements.
 In 2003, Development of DILOS SHUTTLE up to 60 tons
die weight.
 In 2007, Mr. Johannes Maier takes over Guthle.
IDEA AND
SYSTEMSRANGE OF PRODUCTS:
 Die lifters with ball & roller versions (Spring , Hydraulic)
 Die loading arms – Manual & Motorized
 Die clamping technology
 Interchangeable sub-plate technology
 Die transporter buggy / trucks
 DILOS shuttle
IDEA AND
SYSTEMSROLLBLOC DIE LIFTERS – BALL / ROLLER TYPE :
IDEA AND
SYSTEMSDIE LIFTERS INFORMATION:
 Used for easy handling and precision positioning of dies
weighing.
 Available in ball/roller version, Spring / Hyd. operated.
 Easily integrated in slots with fixing lock.
 Available in various lengths.
 Available for special high temp. application upto 200
degrees.
IDEA AND
SYSTEMSROLLBLOC DIE LOADING ARMS - MANUAL :
ROLLBLOC overhung version
die loading arms
ROLLBLOC swivel die
loading arms
ROLLBLOC bridge
version die loading arms
IDEA AND
SYSTEMSDIE LOADING ARMS INFORMATION:
 Used for quick, safe and reliable die transfer machine setup
with fork-lift truck or crane.
 ROLLBLOC overhung version die loading arms CK With
attachment in hooks enabling quick mounting at the press
table.
 ROLLBLOC swivel die loading arms CS, fixed with swivel
bearing at the press table, locking with index pin.
ROLLBLOC bridge version die loading arms CT, mounted
on both sides, with attachment in hooks and adjustable
support leg with transport rollers.
Available for 5kN to 100kN die weights.
IDEA AND
SYSTEMSMOTORIZED DIE LOADING ARMS WITH PUSH - PULL
UNIT :
IDEA AND
SYSTEMSMOTORIZED DIE LOADING ARMS INFORMATION:
 Motorized die loading arms with push pull unit is used for
quick and easy die changing and guarantee smooth die
changes including for heavier dies by a single operator –
quickly, safely & accurately.
 Operated using manual control unit, hence no need to
interface with the press control unit.
 Precision die positioning with minimum effort.
 Same die loading arms can be used flexibly for several
presses with different bed heights.
 After changing dies, the die loading arms can be quickly &
easily moved away.
Available for 40kN to 500kN die weights, in standard designs
and as individual special designs.
IDEA AND
SYSTEMSROLLBLOC HYDRAULIC CLAMPS :
APPLICATION
ROLLBLOC hydraulic
hollow piston clamp
with park station
IDEA AND
SYSTEMSROLLBLOC HYDRAULIC CLAMPS :
APPLICATION
ROLLBLOC hydraulic
sliding clamp
IDEA AND
SYSTEMSROLLBLOC HYDRAULIC CLAMPS :
ROLLBLOC hydraulic ROLLBLOC hydraulic ROLLBLOC
hydraulic
Ledge Clamp Wedge Clamp Block Clamp
IDEA AND
SYSTEMSCOMPONENTS FOR CLAMPING HYDRAULICS :
IDEA AND
SYSTEMS
PPPP
ROLLBLOC HYDRAULIC UNIT WITH CONTROLS:
Hydraulic valves to control
the ROLLBLOC clamps
and ROLLBLOC die lifters
Hydraulic unit with control valves, pump, operating
Panel and controls with frame structure.
IDEA AND
SYSTEMSHYDRAULIC CLAMPS INFORMATIONS :
 Used for quick clamping of dies for press bed & ram.
Hydraulic clamps can be used to reduce down time when
setting up wherever dies need to be changed frequently.
 Manufactured for Std. T-slot 22/28/36 mm.
 Max. clamping force available from 63kN to 160kN at
400bar.
 Special sets of hydraulic valves are used for controlling the
ROLLBLOC hydraulic clamps.
IDEA AND
SYSTEMSINTERCHANGEABLE SUBPLATE TECHNOLOGY :
IDEA AND
SYSTEMSSUBPLATE TECHNOLOGY INFORMATIONS :
The use of interchangeable plates is ideal for different sized
dies.
The dies are prepared and set up outside the press thus
allowing production to continue.
Quick die change with ROLLBLOC interchangeable
subplate technology opens up new options of profitably
producing even for small batch sizes.
IDEA AND
SYSTEMSDILOS – BUGGY / TRUCKS :
IDEA AND
SYSTEMSDILOS BUGGY/TRUCK INFORMATIONS :
 Simple and safe die transport.
 Electrically powered for simplest operations.
The front loading technology with the adjustable fork height
permits safe changing of the dies at different presses with
different heights of press bed.
The width of the carrying fork can be adjusted to fit the size
of the die (standard).
 Available with a standard or telescopic lifting mast with a
manual or motorized displacement unit.
 DILOS Buggy for transporting 20kN to 30kN die weights.
 DILOS Truck for transporting 40kN to 100kN die weights.
 DILOS special Trucks for transporting 160kN to 250kN of
die weights.
IDEA AND
SYSTEMSDILOS SHUTTLE :
IDEA AND
SYSTEMSDILOS SHUTTLE INFORMATIONS :
The die changing transporter, DILOS SHUTTLE is suitable
for die weights from 04 to 40 Tons.
On presses arranged in line and operating in combination,
quick die-changing can be carried out simultaneously and in
the shortest possible time using the “push-through technique”.
 No special operator skills are required, hence one man die
changing.
The DILOS SHUTTLE is manufactured in a variety of basic
versions as well as in special versions , including even higher
weight tools.
IDEA AND
SYSTEMSDILOS SHUTTLE INFORMATIONS :
The die changing transporter, DILOS SHUTTLE is suitable
for die weights from 04 to 40 Tons.
On presses arranged in line and operating in combination,
quick die-changing can be carried out simultaneously and in
the shortest possible time using the “push-through technique”.
 No special operator skills are required, hence one man die
changing.
The DILOS SHUTTLE is manufactured in a variety of basic
versions as well as in special versions , including even higher
weight tools.
IDEA AND
SYSTEMSQDC APPLICATION INDUSTRIES :
 SHEET METAL STAMPING INDUSTRIES
 METAL FORMING INDUSTIRES
 MOLDING INDUSTRIES
IDEA AND
SYSTEMSCONTACT DETAILS :
Güthle Pressenspannen GmbH
Gottlieb-Haefele-Strassee 9
73061 Ebersbach
GERMANY.
Telephone: +49 7163 99090
E-mail: info@guethle-swt.de / Web : www.guthle.com
BANGALORE OFFICE:
KUNAL BANKAPUR
PRODUCT MANAGER
# 116, 2ND
CROSS, NHCS LAYOUT,
BASAVESHWARANAGAR,
BANGALORE – 560 079.
PH: 080- 23238444 / MOB: +91 9019191518
IDEA AND
SYSTEMS
THANK YOU

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GUTHLE QDC [Autosaved]

  • 1. IDEA AND SYSTEMS EVERYTHING FOR QUICK DIE CHANGE & DIE CLAMPING FOR PRESSES Presented by: Guthle Pressenspannen GmbH Kunal Bankapur Product Manager
  • 2. IDEA AND SYSTEMS HISTORY : Guthle was founded in 1925 in Rosswalden as a mechanical work shop products with band saws and sheet metal machines.  In 1974, Guthle develops spring-loaded ROLLBLOC ball version die lifters.  In 1975, Development of die-interchange loading arms.  In 1978, Development of hydraulically actuated ROLLBLOC die lifters.  In 1979, Export initiative (USA, Spain, France Italy, Sweden)
  • 3. IDEA AND SYSTEMS  In 1982, Move to larger premises in Ebersbach and production of motor-driven die-interchange loading arms.  In 1991, New series of free-travelling die-interchange lifting trolley ROLLBLOC BUGGY.  In 1994, Development of hydraulic clamping elements.  In 2003, Development of DILOS SHUTTLE up to 60 tons die weight.  In 2007, Mr. Johannes Maier takes over Guthle.
  • 4. IDEA AND SYSTEMSRANGE OF PRODUCTS:  Die lifters with ball & roller versions (Spring , Hydraulic)  Die loading arms – Manual & Motorized  Die clamping technology  Interchangeable sub-plate technology  Die transporter buggy / trucks  DILOS shuttle
  • 5. IDEA AND SYSTEMSROLLBLOC DIE LIFTERS – BALL / ROLLER TYPE :
  • 6. IDEA AND SYSTEMSDIE LIFTERS INFORMATION:  Used for easy handling and precision positioning of dies weighing.  Available in ball/roller version, Spring / Hyd. operated.  Easily integrated in slots with fixing lock.  Available in various lengths.  Available for special high temp. application upto 200 degrees.
  • 7. IDEA AND SYSTEMSROLLBLOC DIE LOADING ARMS - MANUAL : ROLLBLOC overhung version die loading arms ROLLBLOC swivel die loading arms ROLLBLOC bridge version die loading arms
  • 8. IDEA AND SYSTEMSDIE LOADING ARMS INFORMATION:  Used for quick, safe and reliable die transfer machine setup with fork-lift truck or crane.  ROLLBLOC overhung version die loading arms CK With attachment in hooks enabling quick mounting at the press table.  ROLLBLOC swivel die loading arms CS, fixed with swivel bearing at the press table, locking with index pin. ROLLBLOC bridge version die loading arms CT, mounted on both sides, with attachment in hooks and adjustable support leg with transport rollers. Available for 5kN to 100kN die weights.
  • 9. IDEA AND SYSTEMSMOTORIZED DIE LOADING ARMS WITH PUSH - PULL UNIT :
  • 10. IDEA AND SYSTEMSMOTORIZED DIE LOADING ARMS INFORMATION:  Motorized die loading arms with push pull unit is used for quick and easy die changing and guarantee smooth die changes including for heavier dies by a single operator – quickly, safely & accurately.  Operated using manual control unit, hence no need to interface with the press control unit.  Precision die positioning with minimum effort.  Same die loading arms can be used flexibly for several presses with different bed heights.  After changing dies, the die loading arms can be quickly & easily moved away. Available for 40kN to 500kN die weights, in standard designs and as individual special designs.
  • 11. IDEA AND SYSTEMSROLLBLOC HYDRAULIC CLAMPS : APPLICATION ROLLBLOC hydraulic hollow piston clamp with park station
  • 12. IDEA AND SYSTEMSROLLBLOC HYDRAULIC CLAMPS : APPLICATION ROLLBLOC hydraulic sliding clamp
  • 13. IDEA AND SYSTEMSROLLBLOC HYDRAULIC CLAMPS : ROLLBLOC hydraulic ROLLBLOC hydraulic ROLLBLOC hydraulic Ledge Clamp Wedge Clamp Block Clamp
  • 14. IDEA AND SYSTEMSCOMPONENTS FOR CLAMPING HYDRAULICS :
  • 15. IDEA AND SYSTEMS PPPP ROLLBLOC HYDRAULIC UNIT WITH CONTROLS: Hydraulic valves to control the ROLLBLOC clamps and ROLLBLOC die lifters Hydraulic unit with control valves, pump, operating Panel and controls with frame structure.
  • 16. IDEA AND SYSTEMSHYDRAULIC CLAMPS INFORMATIONS :  Used for quick clamping of dies for press bed & ram. Hydraulic clamps can be used to reduce down time when setting up wherever dies need to be changed frequently.  Manufactured for Std. T-slot 22/28/36 mm.  Max. clamping force available from 63kN to 160kN at 400bar.  Special sets of hydraulic valves are used for controlling the ROLLBLOC hydraulic clamps.
  • 18. IDEA AND SYSTEMSSUBPLATE TECHNOLOGY INFORMATIONS : The use of interchangeable plates is ideal for different sized dies. The dies are prepared and set up outside the press thus allowing production to continue. Quick die change with ROLLBLOC interchangeable subplate technology opens up new options of profitably producing even for small batch sizes.
  • 19. IDEA AND SYSTEMSDILOS – BUGGY / TRUCKS :
  • 20. IDEA AND SYSTEMSDILOS BUGGY/TRUCK INFORMATIONS :  Simple and safe die transport.  Electrically powered for simplest operations. The front loading technology with the adjustable fork height permits safe changing of the dies at different presses with different heights of press bed. The width of the carrying fork can be adjusted to fit the size of the die (standard).  Available with a standard or telescopic lifting mast with a manual or motorized displacement unit.  DILOS Buggy for transporting 20kN to 30kN die weights.  DILOS Truck for transporting 40kN to 100kN die weights.  DILOS special Trucks for transporting 160kN to 250kN of die weights.
  • 22. IDEA AND SYSTEMSDILOS SHUTTLE INFORMATIONS : The die changing transporter, DILOS SHUTTLE is suitable for die weights from 04 to 40 Tons. On presses arranged in line and operating in combination, quick die-changing can be carried out simultaneously and in the shortest possible time using the “push-through technique”.  No special operator skills are required, hence one man die changing. The DILOS SHUTTLE is manufactured in a variety of basic versions as well as in special versions , including even higher weight tools.
  • 23. IDEA AND SYSTEMSDILOS SHUTTLE INFORMATIONS : The die changing transporter, DILOS SHUTTLE is suitable for die weights from 04 to 40 Tons. On presses arranged in line and operating in combination, quick die-changing can be carried out simultaneously and in the shortest possible time using the “push-through technique”.  No special operator skills are required, hence one man die changing. The DILOS SHUTTLE is manufactured in a variety of basic versions as well as in special versions , including even higher weight tools.
  • 24. IDEA AND SYSTEMSQDC APPLICATION INDUSTRIES :  SHEET METAL STAMPING INDUSTRIES  METAL FORMING INDUSTIRES  MOLDING INDUSTRIES
  • 25. IDEA AND SYSTEMSCONTACT DETAILS : Güthle Pressenspannen GmbH Gottlieb-Haefele-Strassee 9 73061 Ebersbach GERMANY. Telephone: +49 7163 99090 E-mail: info@guethle-swt.de / Web : www.guthle.com BANGALORE OFFICE: KUNAL BANKAPUR PRODUCT MANAGER # 116, 2ND CROSS, NHCS LAYOUT, BASAVESHWARANAGAR, BANGALORE – 560 079. PH: 080- 23238444 / MOB: +91 9019191518