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kavitsu

TAKING SUGAR INDUSTRY TO A NEW LEVEL
Contents:


•   Company profile
•   Location
•   What we offer
•   Market application areas
•   Capability
•   Facilities
•   Customers
Company profile


   Established in 1992
   A Private Limited company
   Manufacturers of Planetary gear boxes, slew ring bearings and
    Electric motors
   State of the art manufacturing facility
   Certification: ISO 9001:2008
Location:



HQ : W - 85, ADDITIONAL MIDC, SATARA 415 004,
MAHARASHTRA, (INDIA)

Works: J - 12, ADDITIONAL MIDC, SATARA 415 004,
MAHARASHTRA, (INDIA)
What we offer for sugar industry:


   Planetary Gear Box
   Torque Limiter
   Foot Mounted Planetary Mill drives Gear Box
    with Lube Pump
   Crystallizer drives (horizontal / vertical)
   Electric Motors
Highlights:


   Mill drives up to 1250 kW


   Crystallizer drives to suit 750 MT capacity


   First choice for the prestigious Tamil Nadu Electricity Board (TNEB) Sugar project, where
    in a consignment of 460 gearboxes was manufactured and dispatched within 2
    months.


   Bagged the order for Tendaho sugar, one of the largest sugar plants in the world,
    through Walchandnagar Industries to supply all the gear boxes.
Planetary Gear Box


           Globally Appreciated
           Compact & Efficient
           A wide range in different Sizes & Types
           Useable with much Versatility
           Power Capacity Fractional kw to 1250 kw
           Torque Rating up to 2,50,000 Nm
           20 different models, ratios from 3:1 to 45000:1
           Versions: In Line, Right Angle with Flange/Foot
            Mounting
           Housing is made of Cast Iron or Cast Steel.
Torque Limiter


   Maximum Torque Capacity up to 5,500 Nm
   Widest Variety of Mounting Arrangements
   Provides Accurate Reliable overload Protection for
    all types of machineries & equipment
   Automatic Re-engagement & Unique Method for
    setting Overload Torque which makes adjustment
    both accurate and easy
   Prevents Damage      to   Person,   Machinery   &
    Equipment
Foot Mounted Planetary Mill Drive
with Lube Pump


                  Planetary Gear Box with Lube Pump
                  Torque         10Nm to 5000000Nm
                  Ratio          3:1 to 5000:1
                  Input Power    0.18 Kw to 1250Kw
                  Mountings      Foot/Flange/Agitator With
                                 Free/Hollow Input
Crystallizer drives (horizontal)




Crystallizer drive (horizontal)


Speeds                   0.33RPM to 1 RPM


Capacities               20 MT to 110 MT
Crystallizer drives (Vertical)




               Crystallizer drive (vertical)

               Speeds                  0.33 RPM


               Capacities              150 MT to 750 MT
Electric Motors


   Wide Range of standard and special KIVI make Electric motors
   The Motors range from 0.25 HP to 25 HP
   Frame Size from 63 to 180 in 2,4,6 and 8 pole
   With Foot, Flange & Face Mounting
   Protection IP 44, IP 54, IP 55, supply voltage 415 V
   All motors are of IS 325-1996 with class F insulation, With Temperature rise
    limited to class B
   Motors are in Cast Iron & Aluminum body fitted with dynamically balance
    aluminum die cast squirrel cage rotor
   2.2 KW are connected star internally and three terminals are provided out in
    the terminal box.
   For D.O.L. Starting, Motors above 2.2 KW are designed for continuous
    operation in delta connection and six terminals are provided out in terminal
    box for star delta starting.
Market Application Areas:

Sugar industry:
   Mechanical Pan        ► Sugar Melting Tank
    Circulator
                          ► TRPF / GRPF Drive
   Molasses
    Conditioner
                          ► Cane Carrier
   Milk of Lime Tank
    Mixer                 ► Bagasse elevator
   Magma Mixer
                          ► Conveyor Dive
   Mud Mixer
   Mill Drive            ► Ash Traveling Grate

   Magma Pump Drive      ► Sugar Elevator
   Screw Conveyor
Facilities:




              Total area: 90,000 sq.ft.   Built up area : 20,000 sq.ft

              Number of employees: 185
List of machinery:


     Machine            Quantity
     Lathe machine      10
     Drilling machine   5
     Milling machine    3
     Shaping machine    2
     Slotting machine   2
     VMC                2
     VTL                2
     Boring machine     2
     Grinding machine   4
     Gear cutting       18
     machine
     Band saw machine   3
     Hydraulic press    1
Major Clientele Database:

Domestic market:
• Walchandnagar Industries
• Voltas Limited
• Jindal Steels Limited
• Indian Oil Corporation Limited
• Concast India Limited
• National Aerospace Private Limited
• Bharat Heavy Electricals Limited
• National Heavy Engineering Co-operative Limited
• Shreeji Process Engineering Works Limited
International clients


Kavitsu Planetary gear boxes are working successfully in the following
countries:
   Uganda
   Kenya
   Ethiopia
   Vietnam
   Saudi Arabia
   Bangladesh
   Nigeria
   Sri lanka
   Indonesia
   Thailand

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Kavitsu sugar

  • 2. Contents: • Company profile • Location • What we offer • Market application areas • Capability • Facilities • Customers
  • 3. Company profile  Established in 1992  A Private Limited company  Manufacturers of Planetary gear boxes, slew ring bearings and Electric motors  State of the art manufacturing facility  Certification: ISO 9001:2008
  • 4. Location: HQ : W - 85, ADDITIONAL MIDC, SATARA 415 004, MAHARASHTRA, (INDIA) Works: J - 12, ADDITIONAL MIDC, SATARA 415 004, MAHARASHTRA, (INDIA)
  • 5. What we offer for sugar industry:  Planetary Gear Box  Torque Limiter  Foot Mounted Planetary Mill drives Gear Box with Lube Pump  Crystallizer drives (horizontal / vertical)  Electric Motors
  • 6. Highlights:  Mill drives up to 1250 kW  Crystallizer drives to suit 750 MT capacity  First choice for the prestigious Tamil Nadu Electricity Board (TNEB) Sugar project, where in a consignment of 460 gearboxes was manufactured and dispatched within 2 months.  Bagged the order for Tendaho sugar, one of the largest sugar plants in the world, through Walchandnagar Industries to supply all the gear boxes.
  • 7. Planetary Gear Box  Globally Appreciated  Compact & Efficient  A wide range in different Sizes & Types  Useable with much Versatility  Power Capacity Fractional kw to 1250 kw  Torque Rating up to 2,50,000 Nm  20 different models, ratios from 3:1 to 45000:1  Versions: In Line, Right Angle with Flange/Foot Mounting  Housing is made of Cast Iron or Cast Steel.
  • 8. Torque Limiter  Maximum Torque Capacity up to 5,500 Nm  Widest Variety of Mounting Arrangements  Provides Accurate Reliable overload Protection for all types of machineries & equipment  Automatic Re-engagement & Unique Method for setting Overload Torque which makes adjustment both accurate and easy  Prevents Damage to Person, Machinery & Equipment
  • 9. Foot Mounted Planetary Mill Drive with Lube Pump Planetary Gear Box with Lube Pump Torque 10Nm to 5000000Nm Ratio 3:1 to 5000:1 Input Power 0.18 Kw to 1250Kw Mountings Foot/Flange/Agitator With Free/Hollow Input
  • 10. Crystallizer drives (horizontal) Crystallizer drive (horizontal) Speeds 0.33RPM to 1 RPM Capacities 20 MT to 110 MT
  • 11. Crystallizer drives (Vertical) Crystallizer drive (vertical) Speeds 0.33 RPM Capacities 150 MT to 750 MT
  • 12. Electric Motors  Wide Range of standard and special KIVI make Electric motors  The Motors range from 0.25 HP to 25 HP  Frame Size from 63 to 180 in 2,4,6 and 8 pole  With Foot, Flange & Face Mounting  Protection IP 44, IP 54, IP 55, supply voltage 415 V  All motors are of IS 325-1996 with class F insulation, With Temperature rise limited to class B  Motors are in Cast Iron & Aluminum body fitted with dynamically balance aluminum die cast squirrel cage rotor  2.2 KW are connected star internally and three terminals are provided out in the terminal box.  For D.O.L. Starting, Motors above 2.2 KW are designed for continuous operation in delta connection and six terminals are provided out in terminal box for star delta starting.
  • 13. Market Application Areas: Sugar industry:  Mechanical Pan ► Sugar Melting Tank Circulator ► TRPF / GRPF Drive  Molasses Conditioner ► Cane Carrier  Milk of Lime Tank Mixer ► Bagasse elevator  Magma Mixer ► Conveyor Dive  Mud Mixer  Mill Drive ► Ash Traveling Grate  Magma Pump Drive ► Sugar Elevator  Screw Conveyor
  • 14. Facilities: Total area: 90,000 sq.ft. Built up area : 20,000 sq.ft Number of employees: 185
  • 15. List of machinery: Machine Quantity Lathe machine 10 Drilling machine 5 Milling machine 3 Shaping machine 2 Slotting machine 2 VMC 2 VTL 2 Boring machine 2 Grinding machine 4 Gear cutting 18 machine Band saw machine 3 Hydraulic press 1
  • 16. Major Clientele Database: Domestic market: • Walchandnagar Industries • Voltas Limited • Jindal Steels Limited • Indian Oil Corporation Limited • Concast India Limited • National Aerospace Private Limited • Bharat Heavy Electricals Limited • National Heavy Engineering Co-operative Limited • Shreeji Process Engineering Works Limited
  • 17. International clients Kavitsu Planetary gear boxes are working successfully in the following countries:  Uganda  Kenya  Ethiopia  Vietnam  Saudi Arabia  Bangladesh  Nigeria  Sri lanka  Indonesia  Thailand