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Jackets
KVAERNER
                         PARTNER




                   Kvaerner is a specialised engineering, procurement and construction
                   (EPC) company. As a preferred partner for oil and gas operators,
                   industrial partners and other engineering and fabrication contractors,
                   Kvaerner is focused on delivering complete solutions to some of the
                   world’s most demanding projects through reliable, effective and flexible
                   execution models.

                   HSE is a core value
                   At Kvaerner, concern for health, safety and the environment is more than a
                   core value; it is also an effective way to work. Our HSE mindset is founded on
                   the belief that all incidents can be prevented. We work systematically to ensure
                   continuous improvement of our HSE culture and performance.

                   >> We strive continuously for zero harm to people, the environment, material
                      and non-material assets

                   >> We focus on employee health and on further improvement of the work
                      environment

                   >> We require every own behaviour personal responsibility for HSE by
                      focusing on their
                                        employee to take




Topsides            Floaters          Concrete              jackets              Onshore               CONSTRUCTION




Offshore topside    Floating oil &     Concrete GBS for     Steel jackets for    Onshore oil and gas   Construction and
facilities          gas facilities     offshore platforms   offshore platforms   and petrochemical     maintenance
                                                                                 facilities            services
3




Engineering                                     Procurement                                   Construction
An optimised design and engineering typically   In many projects, more than half of our own   Kvaerner’s offering includes specialised
counts for 5-20 percent of the total project    contract value represents equipment and       in-house fabrication yards with decades
costs. This phase is the fundamental basis      services we procure from subcontractors       of experience from demanding projects
not only for the subsequent procurement         on our customers’ behalf. Kvaerner            combined with the capacity at high
of equipment and the construction of            provides best value procurement               quality partner yards. With Kvaerner’s
the facility, but it is also imperative for     from subcontractors to customers by           flexible execution model we deliver
building a facility which will operate          leveraging global sourcing networks           reliable and cost-effective solutions
effectively for decades to come.                and market knowledge. Our supply              while ensuring a high degree of
Our multi-disciplined organisation              management and procurement                    local content when it benefits
covers all phases of technical                  organisation supports project                 the project. All our projects
and administrative functions                    execution through a pro-active                are supervised by Kvaerner’s
needed to execute demanding                     process for optimising the lead-              senior project and construction
engineering tasks for our                       time, total costs and quality,                management.
customers.                                      mitigating risk and ensuring
                                                HSE performance.
Jacket EPC


4   Kvaerner provides steel jacket substructures for the oil & gas and offshore wind
    industry. We represent demonstrated execution and design excellence through a
    strong track record of continuous jacket deliveries since 1975. Our deliveries span
    from conceptual and feasibility studies, front-end engineering and design (FEED),
    detailed engineering, procurement, project management through construction and
    delivery of jacket structures. In 1987, Kvaerner’s yard in Verdal completed its first large
    EPC contract with great success: the steel jacket for the Oseberg B Project on the
    Norwegian Continental Shelf. Specific attention to EPC project execution enables us to
    offer an integrated solution to the client.



    Jacket EPC advantages
    Kværner Verdal AS was established in 1970 as one
    of Europe’s first purpose built yards to serve the
                                                             >> EPC knowledge since the 1980s
    offshore oil industry. Based on Aker and Kvaerner’s
    more than 160 solid years of traditions and devel-       >> Proven execution model
    opment, the yard in Verdal today stands out as
    modern and unique – the ideal location for fabrica-
    tion and delivery of large jacket structures.
                                                             >> Control of entire value chain from
                                                                concept to EPC delivery
    Substantial investments in plant and equipment,
    technology, personnel and management training
    position Kvaerner as one of the best suppliers to
                                                             >> Substructure designtopside and
                                                                interfaces towards
                                                                                    with controlled
    the oil industry in Europe.
                                                                offshore installation requirements
    Our world class proven execution model integrates
    specialised design and engineering capability in
    Oslo and Trondheim with procurement and fabrica-         >> Cost-effective substructure
    tion in Verdal, providing a truly seamless solution
    with continuity of key personnel throughout the
    project execution. One schedule, covering the total
                                                             >> Short project execution time
                                                             >> Security for quality and predictability
    EPC period and a complete value chain from con-
    cept design to delivery, ensures security for quality
    and predictability for delivery on time.                    for timely delivery
    EPC execution increases the flexibility and compe-
    tence to manage the entire value chain. The Project
    Execution Model for jacket projects includes
    efficient interfaces with the client and interfacing
    contractors, and above all, a general Health, Safety
    and Environment (HSE) focus through design,
    engineering, procurement and construction. HSE
    is not only our licence to operate; it is an efficient
    way to work.
5
We deliver a full range of
    jacket substructures

6   We do not believe that “one size fits all”, or that a single solution can meet all
    operators’ needs or demands. Kvaerner offers a wide range of fit-for-purpose
    solutions - from light and innovative offshore wind structures to lift installed and
    launched jackets for the oil and gas industry.


    Many of the world’s leading operators have        Development for Phillips Petroleum Com-         140 meter high lightweight jacket was the
    chosen Kvaerner because our solution has          pany Norway with Albushell 1/6A Jacket          beginning of a series of jackets delivered
    proven to be reliable and cost effective,         in 1976. This was a fabrication contract,       for UK clients, including the fabrication
    providing the security for delivery, predict-     and the jacket design was a 12-legged           contract for the 8 500 tonne Clair Jacket
    ability and quality needed to meet the            launched jacket with leg piles and six large    for BP UK delivered in 2004, continuing
    challenges of each specific project.              temporary ballast tanks to ensure buoyancy      with a series of three 5 000 tonne jackets
         Kvaerner can offer EPC deliveries of         during the installation. Kvaerner’s second      for Nexen UK for the Buzzard Field Devel-
    jacket substructures for the offshore wind        jacket, the Ekofisk 2/4H delivered in 1977,     opment. Further, the award of the quarter
    industry for shallow waters as well as            was replaced by the 38th, the Ekofisk           utility jacket and the drilling platform
    lift installed or launched jackets for deep       2/4L, delivered to ConocoPhillips Scandi-       jacket for Clair Ridge in 2010 represents
    waters and harsh environments, depending          navia AS in 2012. This jacket will serve        continued EPC deliveries for the UK waters
    on the project and client requirements.           as the substructure for the Ekofisk Field       and another milestone for Kvaerner with
         The yard in Verdal municipality in           accommodation facility for the next four        a lift installed 9 000 tonne jacket and a
    the middle of Norway, has approximately           decades. This delivery represents a leap in     launched jacket in excess of 22 300 tonnes.
    700 employees with a number of contract           time – supporting the living quarter for 80          Kvaerner has also delivered lightweight
    staff during peak times. The yard with its        years – and technology – from conventional      jackets, tripod substructures, flare towers
    650 000 m² in size, of which 30 000 m²            fabrication contracts to EPC delivery.          and bridges for both the Norwegian and
    are indoor fabrication, has continuously              Kvaerner entered the market as an EPC       UK Continental Shelf, and has worked with
    been upgraded and developed to reach              provider of jackets when delivering the         installation contractors. The Sleipner Flare
    optimal efficiency while ensuring quality         Oseberg B Drilling Jacket to Norsk Hydro        and Bridge EPCIH contract with Statoil was
    when building, assembling and loading out         in 1987. The 18 800 tonne launched jacket       delivered with Heerema Marine Contrac-
    jacket structures. The state of the art facili-   with 32 leg piles and temporary buoyancy        tors as the installation subcontractor. The
    ties for sandblasting and surface protec-         tubes and flotation tanks was delivered         innovative 2 200 tonne Tripod and Topside
    tion are climate controlled and equipped          after a 27 month contract period. This was      for the Varg Wellhead Platform was deliv-
    with sand recycling facilities to ensure the      the first large launched jacket for Norsk       ered to Saga Petroleum in 2007 as part
    best quality of surface protection. Further,      Hydro followed by the delivery of the           of an EPCI contract in joint venture with
    Kvaerner’s fleet of crawler cranes and lift-      18 400 tonne Brage Jacket in 1993 and           Saipem.
    ing capacity, large assembly areas and four       the 18 000 tonne Grane Jacket in 2003.               Kvaerner has developed its substruc-
    load-out quays, enable the yard to handle         With these jackets, the delivery model          ture concept for the offshore wind indus-
    several jacket projects in parallel.              developed from extensive subcontracting         try, and Kvaerner’s introduction to EPC
         The company actively supports regional       and subcontracted engineering to in-house       jackets for renewables was made with the
    industrial development. Continuous contact        design and management of the entire fabri-      award of 49 substructures to RWE Innogy
    with local and regional authorities is empha-     cation by our own resources in Verdal.          for its Nordsee Ost Offshore Wind farm in
    sised to mutually exchange information as             With the Veslefrikk Jacket and the          German waters.
    well as experience. Investing in education is     Kvitebjørn Jacket delivered to Statoil in            The 14 500 tonne EPC contract for
    yet another example of Kvaerner’s efforts to      1989 and 2002 respectively, Kvaerner            Edvard Grieg for Lundin Norway AS and
    support the local community. These efforts        demonstrated its technology and innova-         the 16 500 tonne EPSC contract for Martin
    display not only responsibility, but also         tion on challenges related to deep waters       Linge for Total Exploration & Production
    serve to recruit new talents to the industry      on the Norwegian Continental Shelf. The         Norge AS in 2012, confirmed Kvaerner’s
    and the company.                                  12 000 tonne Kvitebjørn, a 4-legged,            position as a leading provider of launched
                                                      2-parts lifted jacket as well as the Europipe   jackets and its attractive design and deliv-
    Jackets                                           16/11E Riser Jacket with bucket founda-         ery model for a continued development of
    From its yard in Verdal, Kvaerner has             tions, represented a new and novel design.      the Norwegian Continental Shelf.
    delivered jackets to the Norwegian and                The first delivery to the UK Continental
    UK Continental Shelf since 1975. Kvaerner         Shelf was made with the Goldeneye Jacket
    delivered its first jacket to the Ekofisk Field   to Shell UK in 2003. This 2 500 tonne and
	 competence and long experience ensure successful load-out
 High
   as the jacket is skidded onto the barge

	
 Compared to famous buildings like the Nidaros Cathedral in
   Trondheim and the Empire State Building in New York, our oil
   and gas jackets stand out as quite impressive

	 Verdal yard is carefully designed to achieve optimal
 The
   efficiency, ensuring quality and enabling the yard to handle
   several jacket projects in parallel




                                                                           7




 Nidaros Kvitebjørn        Grane             Empire State    Clair Ridge
 Cathedral 215 m           150 m               Building        168 m
  97,5 m                                        449 m
8




    Leading jacket fabricator
    in Europe
    Kvaerner is the European leader in steel jackets for offshore oil and gas
    projects. Our strong track record illustrates that we are not only able to offer
    attractive concepts, but we also deliver reliable solutions of the right quality
    and at the right time.




      Sleipner A
                                                Sleipner             Varg
                                                  Vest



                            Brage                                                      Jotun
TRACK RECORD                                                       OSEBERG B
Albuskjell               Drilling Jacket              FC     1976
Ekofisk                  Quarters Jacket              FC     1977
Valhall                  Drilling Jacket              FC     1980
Statpipe                 Riser Jacket                 FC     1983
Ula                      Drilling Jacket              FC     1985
Ekofisk 2/4K             Water Injection Jacket       FC     1986
Oseberg B                Drilling Jacket              EPC    1987
Veslefrikk               Drilling Jacket              EPC    1989
Gyda                     Drilling Jacket              FC     1989
Sleipner A               Riser Platform Jacket        EPC    1992
Brage                    PDQ Jacket                   EPC    1993
Europipe 16/11-E         Riser Jacket                 FC     1994
Sleipner Vest SLB        Wellhead Jacket              PC     1995
Sleipner Vest SLT        Production Jacket            PC     1996
Ekofisk 2/4X             Wellhead Jacket              EPC    1996
                                                                                                                                     9
Ekofisk 2/4J             Processing Jacket            FC     1997
Varg                     Monotower                    EPCI   1997
Oseberg Øst              PDQ Jacket                   EPC    1998
Jotun                    Wellhead Jacket              EPC    1998
Oseberg Gass             Gas Treatment Jacket         EPC    1999
Eldfisk                  Water Injection Jacket       EPC    1999
Oseberg Sør              PDQ Jacket                   EPC    2000
Huldra                   Wellhead Jacket              EPC    2000
Kvitebjørn               PDQ Jacket                   EPC    2002
Valhall                  Water Injection Jacket       EPC    2002    The Oseberg B Drilling Jacket was the first EPC jacket
Grane                    PDQ Jacket                   EPC    2003    delivered by Kvaerner and represented a step change from
Goldeneye                Wellhead Jacket              EPC    2003
                                                                     fabrication contracts to taking responsibility for a complete
                                                                     EPC delivery.
Clair                    PDQ Jacket                   PC     2004
Ekofisk 2/4M             Processing Jacket            EPC    2004
                                                                     The EPC contract was ordered in 1985 and delivered to
Ekofisk 2/4M             Tripod                       EPC    2004
                                                                     Norsk Hydro in 1987.
Buzzard                  Wellhead Jacket              EPC    2005
Buzzard                  Quarter Utilities Jacket     EPC    2005
Buzzard                  Process Jacket               EPC    2005
Alpha Ventus             Tripods                      PC     2008
Valhall Re-Development   Process and Quarter Jacket   EPC    2009
Gudrun                   Production Jacket            EPC    2011
Ekofisk 2/4L             Accommodation Jacket         EPC    2012
Ekofisk 2/4L             Bridge Support Jacket        EPC    2012
Clair Ridge              Drilling & Prod. Jacket      EPC    2013    Jacket key data:
Clair Ridge              Quarters Utility Jacket      EPC    2013    Weight jacket:	 18 800 tonnes
Nordsee Ost              Offshore Wind Jackets        EPC    2013    Weight piles:	   6 500 tonnes
Edvard Grieg             PDQ Jacket                   EPC    2014    Height:	           122 metres
Martin Linge             PDQ Jacket                   EPSC   2014




        Oseberg                  Oseberg
         Gass                      Sør
                                                                                                               Goldeneye
                                                                                     Grane




                                                        Kvitebjørn
KVITEBJØRN                                                     GRANE




10




     The Kvitebjørn Platform is an integrated drilling and          The Grane Platform is an integrated accommodation, process
     processing platform installed at a water depth of 190 m.       and drilling platform installed at water depth of 127 m and
     The lift installed jacket, with its height of 215 m, was       was the third launched jacket delivered to Norsk Hydro.
     installed in two parts and is the tallest jacket on the
     Norwegian Continental Shelf.                                   The EPC contract was ordered in 2000 and delivered to
                                                                    Norsk Hydro in 2003.
     The EPC contract was ordered in 2000 and delivered to
     Statoil in 2003.




     Jacket key data:                                               Jacket key data:
     Weight jacket:	 12 000 tonnes                                  Weight jacket:	 17 650 tonnes
     Weight piles:	   5 200 tonnes                                  Weight piles:	   3 900 tonnes
     Height:	           215 metres                                  Height:	           150 metres




                                                              Valhall
                                     Buzzard              Re-Development
                                     Wellhead                                   Gudrun

              Clair                                                                                        Clair Ridge
                                                                                                           Drilling and
                                                                                                           Production
BUZZARD                                                                     CLAIR RIDGE




                                                                                                                                         11




Three jackets for the Buzzard Field Development comprising the              With the award of the Clair Ridge Quarter Utilities and
Wellhead, Quarter Utilities and the Production Jackets were initially       Drilling Production Jackets, Kvaerner is continuing to
enquired about as FC contract but converted to EPC delivery.                deliver jackets for BP. Both jackets represent significant
                                                                            achievements with the 22 300 tonne launched DP Jacket
The EPC contract was ordered in 2003 with delivery to                       and the 9 400 tonne lift installed QU Jacket.
Nexen UK in 2005. In addition, two bridges and a flare were
delivered in 2006.                                                          The EPC contract was ordered in 2010 with delivery to BP
                                                                            UK in 2013.
Wellhead Jacket key data:
Weight jacket/piles:	   4 700/3 500 tonnes
Height:	                        121 metres
                                                                            Quarter Utility key data:
Quarter Utilities Jacket key data:
                                                                            Weight jacket/piles:	   9 000/2 900 tonnes
Weight jacket/piles:	   4 700/3 600 tonnes
                                                                            Height:	                        167 metres
Height:	                        121 metres
Production Jacket key data:                                                 Drilling Production Jacket key data:
Weight jacket/piles:	   5 600/3 600 tonnes                                  Weight jacket/piles:	 22 300/6 500 tonnes
Height:	                        121 metres                                  Height:	                       168 metres




                                    Nordsee
                                      Ost




                                                                        Edvard Grieg
                                                                                                            Martin Linge

     Clair Ridge
      Quarters
       Utility
12




     Kvaerner is a main contractor with practical experience gained from many of the
     world’s most demanding projects. Use of Jacket Project Execution Model (PEM™)
     provides a methodology for project execution and gives both parties a common
     understanding of the project specific challenges – common Risk Management
     Register for the whole EPC phase.




        Feasibility &                    System                      Detailing &             Assembly                     System
        concept                          definition                  fabrication             & erection                   completion

     ÒÒ Opportunity appraisal   ÒÒ System definition        ÒÒ Detailed design     ÒÒ Transport & positioning   ÒÒ Commissioning
     ÒÒ Feasibility studies     ÒÒ System design & layout   ÒÒ Work preparation    ÒÒ Assembly                  ÒÒ Preparation for transport & installation
     ÒÒ Concept selection          development              ÒÒ Prefabrication      ÒÒ Mechanical completion     ÒÒ Take-over
     ÒÒ Concept definition      ÒÒ Global design            ÒÒ Fabrication                                      ÒÒ Close-out
13
                                                  	 at the yard sets off the slim
                                                   Sunset
                                                      jacket outlines

                                                  	 Jacket no 37 leaving the yard at              used to provide additional capacity and to
                                                      Verdal                                       contribute with expertise and experience.
                                                                                                   Kvaerner’s design competence within struc-
                                                  	 and a reinforced HSE
                                                   Safety
                                                                                                   tural, geotechnical and naval architectural
                                                      mindset are always integrated
                                                                                                   engineering and extensive use of technol-
                                                  	 people make the difference
                                                   Our                                             ogy in developing and designing novel and
                                                                                                   cost-effective jacket concepts, are highly
                                                  	 jackets lining up for load-out
                                                   Wind
                                                                                                   appreciated in the industry.
                                                  	 use of PEM assures quality in
                                                   The                                                  As part of the jacket design is the in-
                                                      every step of the project                    house developed 3D CAJAC Model which
                                                                                                   is refined and released within the PEM
                                                                                                   milestones to allow for the next step in
                                                                                                   procurement and construction.

                                                                                                   Procurement
                                                                                                   The documentation from detailed engi-
                                                                                                   neering is an important tool to enable the
Why a common, global Project Execu-               methods. It is this development and the          procurement organisation to gain the best
tion Model (PEM™) for Kvaerner?                   experience transfer which enable us to           terms and conditions from subcontractors
Over the years, we have developed and             bring new knowledge and ideas to the table       and suppliers for provision of materi-
continuously refined our Project Execution        when a project is being considered by our        als and services in accordance with the
Model (PEM) for execution of EPC Contracts        customers.                                       project requirements and the PEM mile-
fully integrated with our jacket technology                                                        stones. Kvaerner’s long term relationship
design offices and in close cooperation with      Studies and front-end                            with the experienced and reliable supply
the supply chain, including steel manufac-        Our front-end products and services range        chain, including providers of structural
turing, rolling of tubulars and provision of      from feasibility studies and field develop-      steel, rolling of legs and tubulars, design
cast nodes. Design solutions are customised       ment planning through concept screening          and manufacturing of cast steel, as well as
to yard specific fabrication methods.             and selection, concept definition and FEED       surface protection and lifting and load-
    The use of PEM assures quality in every       (front-end engineering design) as well as        out operations, are vital for the successful
step of the project, through a clear definition   project execution strategy.                      execution of jacket projects.
of milestones, elements and quality param-            The FEEDs are executed by our own
eters, which shall be in place before the         teams of highly skilled jacket technology        Construction
work moves on to the next phase. This sys-        engineers in Oslo and Trondheim. The             Kvaerner’s more than 40 years of experi-
tematic approach provides transparency for        activities are planned and carried out to fit    ence with jackets ensures the combination
both the project team and for the customer.       the clients’ needs, and adjusted to suit the     of effective design with jacket fabrica-
The continuously updated project overview         starting point and specific level of com-        tion and assembly methodology with high
identifies opportunities for flexibility.         pletion of defined deliverables. Kvaerner        quality. Controlling the entire EPC delivery
    PEM not only improves the quality of          understands that the FEED phase is critical      model is a warranty for flexibility and abil-
work; it also controls the delivery time,         to the long-term success of the overall          ity to handle changes within the project and
increases profitability and improves com-         project objectives. During FEED, due consid-     is a security for delivery in due time with
petitiveness. This is made possible because       eration is also given to fabrication friendly    the right quality.
PEM includes more effective work processes,       solutions for overall geometry, installation
a focus on product rather than discipline, a      arrangement, routing of appurtenances and        Hands-on project management
continuous value chain E+P+C and improved         implementation of facilities for pre-drilling    All our projects, including the performance
Risk Management – no costly surprises.            to achieve the necessary level of reliability,   of our supply chain, partners or contractors,
Safety and a reinforced HSE mindset are           efficiency and safety for the concept.           are supervised by Kvaerner’s own project
always integrated in all steps along the way.                                                      managers. The in-depth expertise, the
                                                  Engineering                                      proven experience and hands-on approach
Technology development                            Kvaerner has experienced in-house                are some of the factors that make Kvaerner
As part of our continuous improvement,            engineering expertise for the execution          unique, and have made our brand recog-
Kvaerner carefully invests in develop-            of simultaneous projects. Our network of         nised as the reliable, effective contractor
ing new technological solutions and new           highly qualified consultants may often be        for the most demanding projects.
Kvaerner deliveries
     Jackets for offshore oil and gas fields

                                                                     Kvitebjørn


                                                                       Huldra
                                                                           Veslefrikk
               Clair                                      Oseberg Gass         Oseberg East
                                                                                Brage
                                                             Martin Linge
                                                                              Oseberg B

14                                                                           Oseberg South
                            Shetland Islands




                                                                              Norwegian
                                   UK Continental Shelf                         Continental Shelf

                                                                     Jotun


                                                                      Grane



           Orkney Islands
                                                                   Edvard Grieg
                                                          Gudrun



                                                          Sleipner West
                                                                        Statpipe
                                                                          Europipe
                                                              Sleipner East



                                                              Varg
                                        Goldeneye

                             Buzzard




                                                                                   Ula


                                                                                          Gyda


                                                                                     Albuskjell
                                                                                          Ekofisk

                                                                                             Eldfisk
                                                                                                 Valhall


                                                                                                       Data Source:
                                                                                                       DECC / NPD
Common values
                       HSE mindset
                     We take personal
                     responsibility for
                       HSE because
                         we care
  Open and direct                           Customer drive
      dialogue                             Building customer
    We encourage                             trust is key to
  early and honest      Our mission:          our business
   communication        Successfully 
                        planning and
                          executing 
                       demanding EPC
                     projects, through:
 People and teams                           Delivering results
   All our major                               We deliver
 achievements are                           consistently and
   teams efforts                              strive to beat
                                                our goals
                         Hands-on
                       management
                       We know our
                      business and get
                        things done




          Kvaerner’s mission is to successfully exe-
          cute some of the world’s most demanding
          projects through living our values.

          In any organisation, values are essential
          for building trust – in each other, in our
          partners, in our customers and with soci-
          ety. All the Kvaerner businesses share a
          common set of values – the compass that
          guides our policies, our operations and
          ultimately, our behaviour.

          For further information, please visit our
          web site: www.kvaerner.com
Layout design: Haugvar Communications  Design
                             Photos: ©Trond Hattrem, Bård Gudim, Kvaerner.




KVÆRNER VERDAL AS
Hamnevegen 7
NO-7650 Verdal
Norway

Telephone:	 + 47 7407 4000

www.kvaerner.com

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Kvaerner Jackets Brochure

  • 2. KVAERNER PARTNER Kvaerner is a specialised engineering, procurement and construction (EPC) company. As a preferred partner for oil and gas operators, industrial partners and other engineering and fabrication contractors, Kvaerner is focused on delivering complete solutions to some of the world’s most demanding projects through reliable, effective and flexible execution models. HSE is a core value At Kvaerner, concern for health, safety and the environment is more than a core value; it is also an effective way to work. Our HSE mindset is founded on the belief that all incidents can be prevented. We work systematically to ensure continuous improvement of our HSE culture and performance. >> We strive continuously for zero harm to people, the environment, material and non-material assets >> We focus on employee health and on further improvement of the work environment >> We require every own behaviour personal responsibility for HSE by focusing on their employee to take Topsides Floaters Concrete jackets Onshore CONSTRUCTION Offshore topside Floating oil & Concrete GBS for Steel jackets for Onshore oil and gas Construction and facilities gas facilities offshore platforms offshore platforms and petrochemical maintenance facilities services
  • 3. 3 Engineering Procurement Construction An optimised design and engineering typically In many projects, more than half of our own Kvaerner’s offering includes specialised counts for 5-20 percent of the total project contract value represents equipment and in-house fabrication yards with decades costs. This phase is the fundamental basis services we procure from subcontractors of experience from demanding projects not only for the subsequent procurement on our customers’ behalf. Kvaerner combined with the capacity at high of equipment and the construction of provides best value procurement quality partner yards. With Kvaerner’s the facility, but it is also imperative for from subcontractors to customers by flexible execution model we deliver building a facility which will operate leveraging global sourcing networks reliable and cost-effective solutions effectively for decades to come. and market knowledge. Our supply while ensuring a high degree of Our multi-disciplined organisation management and procurement local content when it benefits covers all phases of technical organisation supports project the project. All our projects and administrative functions execution through a pro-active are supervised by Kvaerner’s needed to execute demanding process for optimising the lead- senior project and construction engineering tasks for our time, total costs and quality, management. customers. mitigating risk and ensuring HSE performance.
  • 4. Jacket EPC 4 Kvaerner provides steel jacket substructures for the oil & gas and offshore wind industry. We represent demonstrated execution and design excellence through a strong track record of continuous jacket deliveries since 1975. Our deliveries span from conceptual and feasibility studies, front-end engineering and design (FEED), detailed engineering, procurement, project management through construction and delivery of jacket structures. In 1987, Kvaerner’s yard in Verdal completed its first large EPC contract with great success: the steel jacket for the Oseberg B Project on the Norwegian Continental Shelf. Specific attention to EPC project execution enables us to offer an integrated solution to the client. Jacket EPC advantages Kværner Verdal AS was established in 1970 as one of Europe’s first purpose built yards to serve the >> EPC knowledge since the 1980s offshore oil industry. Based on Aker and Kvaerner’s more than 160 solid years of traditions and devel- >> Proven execution model opment, the yard in Verdal today stands out as modern and unique – the ideal location for fabrica- tion and delivery of large jacket structures. >> Control of entire value chain from concept to EPC delivery Substantial investments in plant and equipment, technology, personnel and management training position Kvaerner as one of the best suppliers to >> Substructure designtopside and interfaces towards with controlled the oil industry in Europe. offshore installation requirements Our world class proven execution model integrates specialised design and engineering capability in Oslo and Trondheim with procurement and fabrica- >> Cost-effective substructure tion in Verdal, providing a truly seamless solution with continuity of key personnel throughout the project execution. One schedule, covering the total >> Short project execution time >> Security for quality and predictability EPC period and a complete value chain from con- cept design to delivery, ensures security for quality and predictability for delivery on time. for timely delivery EPC execution increases the flexibility and compe- tence to manage the entire value chain. The Project Execution Model for jacket projects includes efficient interfaces with the client and interfacing contractors, and above all, a general Health, Safety and Environment (HSE) focus through design, engineering, procurement and construction. HSE is not only our licence to operate; it is an efficient way to work.
  • 5. 5
  • 6. We deliver a full range of jacket substructures 6 We do not believe that “one size fits all”, or that a single solution can meet all operators’ needs or demands. Kvaerner offers a wide range of fit-for-purpose solutions - from light and innovative offshore wind structures to lift installed and launched jackets for the oil and gas industry. Many of the world’s leading operators have Development for Phillips Petroleum Com- 140 meter high lightweight jacket was the chosen Kvaerner because our solution has pany Norway with Albushell 1/6A Jacket beginning of a series of jackets delivered proven to be reliable and cost effective, in 1976. This was a fabrication contract, for UK clients, including the fabrication providing the security for delivery, predict- and the jacket design was a 12-legged contract for the 8 500 tonne Clair Jacket ability and quality needed to meet the launched jacket with leg piles and six large for BP UK delivered in 2004, continuing challenges of each specific project. temporary ballast tanks to ensure buoyancy with a series of three 5 000 tonne jackets Kvaerner can offer EPC deliveries of during the installation. Kvaerner’s second for Nexen UK for the Buzzard Field Devel- jacket substructures for the offshore wind jacket, the Ekofisk 2/4H delivered in 1977, opment. Further, the award of the quarter industry for shallow waters as well as was replaced by the 38th, the Ekofisk utility jacket and the drilling platform lift installed or launched jackets for deep 2/4L, delivered to ConocoPhillips Scandi- jacket for Clair Ridge in 2010 represents waters and harsh environments, depending navia AS in 2012. This jacket will serve continued EPC deliveries for the UK waters on the project and client requirements. as the substructure for the Ekofisk Field and another milestone for Kvaerner with The yard in Verdal municipality in accommodation facility for the next four a lift installed 9 000 tonne jacket and a the middle of Norway, has approximately decades. This delivery represents a leap in launched jacket in excess of 22 300 tonnes. 700 employees with a number of contract time – supporting the living quarter for 80 Kvaerner has also delivered lightweight staff during peak times. The yard with its years – and technology – from conventional jackets, tripod substructures, flare towers 650 000 m² in size, of which 30 000 m² fabrication contracts to EPC delivery. and bridges for both the Norwegian and are indoor fabrication, has continuously Kvaerner entered the market as an EPC UK Continental Shelf, and has worked with been upgraded and developed to reach provider of jackets when delivering the installation contractors. The Sleipner Flare optimal efficiency while ensuring quality Oseberg B Drilling Jacket to Norsk Hydro and Bridge EPCIH contract with Statoil was when building, assembling and loading out in 1987. The 18 800 tonne launched jacket delivered with Heerema Marine Contrac- jacket structures. The state of the art facili- with 32 leg piles and temporary buoyancy tors as the installation subcontractor. The ties for sandblasting and surface protec- tubes and flotation tanks was delivered innovative 2 200 tonne Tripod and Topside tion are climate controlled and equipped after a 27 month contract period. This was for the Varg Wellhead Platform was deliv- with sand recycling facilities to ensure the the first large launched jacket for Norsk ered to Saga Petroleum in 2007 as part best quality of surface protection. Further, Hydro followed by the delivery of the of an EPCI contract in joint venture with Kvaerner’s fleet of crawler cranes and lift- 18 400 tonne Brage Jacket in 1993 and Saipem. ing capacity, large assembly areas and four the 18 000 tonne Grane Jacket in 2003. Kvaerner has developed its substruc- load-out quays, enable the yard to handle With these jackets, the delivery model ture concept for the offshore wind indus- several jacket projects in parallel. developed from extensive subcontracting try, and Kvaerner’s introduction to EPC The company actively supports regional and subcontracted engineering to in-house jackets for renewables was made with the industrial development. Continuous contact design and management of the entire fabri- award of 49 substructures to RWE Innogy with local and regional authorities is empha- cation by our own resources in Verdal. for its Nordsee Ost Offshore Wind farm in sised to mutually exchange information as With the Veslefrikk Jacket and the German waters. well as experience. Investing in education is Kvitebjørn Jacket delivered to Statoil in The 14 500 tonne EPC contract for yet another example of Kvaerner’s efforts to 1989 and 2002 respectively, Kvaerner Edvard Grieg for Lundin Norway AS and support the local community. These efforts demonstrated its technology and innova- the 16 500 tonne EPSC contract for Martin display not only responsibility, but also tion on challenges related to deep waters Linge for Total Exploration & Production serve to recruit new talents to the industry on the Norwegian Continental Shelf. The Norge AS in 2012, confirmed Kvaerner’s and the company. 12 000 tonne Kvitebjørn, a 4-legged, position as a leading provider of launched 2-parts lifted jacket as well as the Europipe jackets and its attractive design and deliv- Jackets 16/11E Riser Jacket with bucket founda- ery model for a continued development of From its yard in Verdal, Kvaerner has tions, represented a new and novel design. the Norwegian Continental Shelf. delivered jackets to the Norwegian and The first delivery to the UK Continental UK Continental Shelf since 1975. Kvaerner Shelf was made with the Goldeneye Jacket delivered its first jacket to the Ekofisk Field to Shell UK in 2003. This 2 500 tonne and
  • 7.  competence and long experience ensure successful load-out High as the jacket is skidded onto the barge  Compared to famous buildings like the Nidaros Cathedral in Trondheim and the Empire State Building in New York, our oil and gas jackets stand out as quite impressive  Verdal yard is carefully designed to achieve optimal The efficiency, ensuring quality and enabling the yard to handle several jacket projects in parallel 7 Nidaros Kvitebjørn Grane Empire State Clair Ridge Cathedral 215 m 150 m Building 168 m 97,5 m 449 m
  • 8. 8 Leading jacket fabricator in Europe Kvaerner is the European leader in steel jackets for offshore oil and gas projects. Our strong track record illustrates that we are not only able to offer attractive concepts, but we also deliver reliable solutions of the right quality and at the right time. Sleipner A Sleipner Varg Vest Brage Jotun
  • 9. TRACK RECORD OSEBERG B Albuskjell Drilling Jacket FC 1976 Ekofisk Quarters Jacket FC 1977 Valhall Drilling Jacket FC 1980 Statpipe Riser Jacket FC 1983 Ula Drilling Jacket FC 1985 Ekofisk 2/4K Water Injection Jacket FC 1986 Oseberg B Drilling Jacket EPC 1987 Veslefrikk Drilling Jacket EPC 1989 Gyda Drilling Jacket FC 1989 Sleipner A Riser Platform Jacket EPC 1992 Brage PDQ Jacket EPC 1993 Europipe 16/11-E Riser Jacket FC 1994 Sleipner Vest SLB Wellhead Jacket PC 1995 Sleipner Vest SLT Production Jacket PC 1996 Ekofisk 2/4X Wellhead Jacket EPC 1996 9 Ekofisk 2/4J Processing Jacket FC 1997 Varg Monotower EPCI 1997 Oseberg Øst PDQ Jacket EPC 1998 Jotun Wellhead Jacket EPC 1998 Oseberg Gass Gas Treatment Jacket EPC 1999 Eldfisk Water Injection Jacket EPC 1999 Oseberg Sør PDQ Jacket EPC 2000 Huldra Wellhead Jacket EPC 2000 Kvitebjørn PDQ Jacket EPC 2002 Valhall Water Injection Jacket EPC 2002 The Oseberg B Drilling Jacket was the first EPC jacket Grane PDQ Jacket EPC 2003 delivered by Kvaerner and represented a step change from Goldeneye Wellhead Jacket EPC 2003 fabrication contracts to taking responsibility for a complete EPC delivery. Clair PDQ Jacket PC 2004 Ekofisk 2/4M Processing Jacket EPC 2004 The EPC contract was ordered in 1985 and delivered to Ekofisk 2/4M Tripod EPC 2004 Norsk Hydro in 1987. Buzzard Wellhead Jacket EPC 2005 Buzzard Quarter Utilities Jacket EPC 2005 Buzzard Process Jacket EPC 2005 Alpha Ventus Tripods PC 2008 Valhall Re-Development Process and Quarter Jacket EPC 2009 Gudrun Production Jacket EPC 2011 Ekofisk 2/4L Accommodation Jacket EPC 2012 Ekofisk 2/4L Bridge Support Jacket EPC 2012 Clair Ridge Drilling & Prod. Jacket EPC 2013 Jacket key data: Clair Ridge Quarters Utility Jacket EPC 2013 Weight jacket: 18 800 tonnes Nordsee Ost Offshore Wind Jackets EPC 2013 Weight piles: 6 500 tonnes Edvard Grieg PDQ Jacket EPC 2014 Height: 122 metres Martin Linge PDQ Jacket EPSC 2014 Oseberg Oseberg Gass Sør Goldeneye Grane Kvitebjørn
  • 10. KVITEBJØRN GRANE 10 The Kvitebjørn Platform is an integrated drilling and The Grane Platform is an integrated accommodation, process processing platform installed at a water depth of 190 m. and drilling platform installed at water depth of 127 m and The lift installed jacket, with its height of 215 m, was was the third launched jacket delivered to Norsk Hydro. installed in two parts and is the tallest jacket on the Norwegian Continental Shelf. The EPC contract was ordered in 2000 and delivered to Norsk Hydro in 2003. The EPC contract was ordered in 2000 and delivered to Statoil in 2003. Jacket key data: Jacket key data: Weight jacket: 12 000 tonnes Weight jacket: 17 650 tonnes Weight piles: 5 200 tonnes Weight piles: 3 900 tonnes Height: 215 metres Height: 150 metres Valhall Buzzard Re-Development Wellhead Gudrun Clair Clair Ridge Drilling and Production
  • 11. BUZZARD CLAIR RIDGE 11 Three jackets for the Buzzard Field Development comprising the With the award of the Clair Ridge Quarter Utilities and Wellhead, Quarter Utilities and the Production Jackets were initially Drilling Production Jackets, Kvaerner is continuing to enquired about as FC contract but converted to EPC delivery. deliver jackets for BP. Both jackets represent significant achievements with the 22 300 tonne launched DP Jacket The EPC contract was ordered in 2003 with delivery to and the 9 400 tonne lift installed QU Jacket. Nexen UK in 2005. In addition, two bridges and a flare were delivered in 2006. The EPC contract was ordered in 2010 with delivery to BP UK in 2013. Wellhead Jacket key data: Weight jacket/piles: 4 700/3 500 tonnes Height: 121 metres Quarter Utility key data: Quarter Utilities Jacket key data: Weight jacket/piles: 9 000/2 900 tonnes Weight jacket/piles: 4 700/3 600 tonnes Height: 167 metres Height: 121 metres Production Jacket key data: Drilling Production Jacket key data: Weight jacket/piles: 5 600/3 600 tonnes Weight jacket/piles: 22 300/6 500 tonnes Height: 121 metres Height: 168 metres Nordsee Ost Edvard Grieg Martin Linge Clair Ridge Quarters Utility
  • 12. 12 Kvaerner is a main contractor with practical experience gained from many of the world’s most demanding projects. Use of Jacket Project Execution Model (PEM™) provides a methodology for project execution and gives both parties a common understanding of the project specific challenges – common Risk Management Register for the whole EPC phase. Feasibility & System Detailing & Assembly System concept definition fabrication & erection completion ÒÒ Opportunity appraisal ÒÒ System definition ÒÒ Detailed design ÒÒ Transport & positioning ÒÒ Commissioning ÒÒ Feasibility studies ÒÒ System design & layout ÒÒ Work preparation ÒÒ Assembly ÒÒ Preparation for transport & installation ÒÒ Concept selection development ÒÒ Prefabrication ÒÒ Mechanical completion ÒÒ Take-over ÒÒ Concept definition ÒÒ Global design ÒÒ Fabrication ÒÒ Close-out
  • 13. 13  at the yard sets off the slim Sunset jacket outlines  Jacket no 37 leaving the yard at used to provide additional capacity and to Verdal contribute with expertise and experience. Kvaerner’s design competence within struc-  and a reinforced HSE Safety tural, geotechnical and naval architectural mindset are always integrated engineering and extensive use of technol-  people make the difference Our ogy in developing and designing novel and cost-effective jacket concepts, are highly  jackets lining up for load-out Wind appreciated in the industry.  use of PEM assures quality in The As part of the jacket design is the in- every step of the project house developed 3D CAJAC Model which is refined and released within the PEM milestones to allow for the next step in procurement and construction. Procurement The documentation from detailed engi- neering is an important tool to enable the Why a common, global Project Execu- methods. It is this development and the procurement organisation to gain the best tion Model (PEM™) for Kvaerner? experience transfer which enable us to terms and conditions from subcontractors Over the years, we have developed and bring new knowledge and ideas to the table and suppliers for provision of materi- continuously refined our Project Execution when a project is being considered by our als and services in accordance with the Model (PEM) for execution of EPC Contracts customers. project requirements and the PEM mile- fully integrated with our jacket technology stones. Kvaerner’s long term relationship design offices and in close cooperation with Studies and front-end with the experienced and reliable supply the supply chain, including steel manufac- Our front-end products and services range chain, including providers of structural turing, rolling of tubulars and provision of from feasibility studies and field develop- steel, rolling of legs and tubulars, design cast nodes. Design solutions are customised ment planning through concept screening and manufacturing of cast steel, as well as to yard specific fabrication methods. and selection, concept definition and FEED surface protection and lifting and load- The use of PEM assures quality in every (front-end engineering design) as well as out operations, are vital for the successful step of the project, through a clear definition project execution strategy. execution of jacket projects. of milestones, elements and quality param- The FEEDs are executed by our own eters, which shall be in place before the teams of highly skilled jacket technology Construction work moves on to the next phase. This sys- engineers in Oslo and Trondheim. The Kvaerner’s more than 40 years of experi- tematic approach provides transparency for activities are planned and carried out to fit ence with jackets ensures the combination both the project team and for the customer. the clients’ needs, and adjusted to suit the of effective design with jacket fabrica- The continuously updated project overview starting point and specific level of com- tion and assembly methodology with high identifies opportunities for flexibility. pletion of defined deliverables. Kvaerner quality. Controlling the entire EPC delivery PEM not only improves the quality of understands that the FEED phase is critical model is a warranty for flexibility and abil- work; it also controls the delivery time, to the long-term success of the overall ity to handle changes within the project and increases profitability and improves com- project objectives. During FEED, due consid- is a security for delivery in due time with petitiveness. This is made possible because eration is also given to fabrication friendly the right quality. PEM includes more effective work processes, solutions for overall geometry, installation a focus on product rather than discipline, a arrangement, routing of appurtenances and Hands-on project management continuous value chain E+P+C and improved implementation of facilities for pre-drilling All our projects, including the performance Risk Management – no costly surprises. to achieve the necessary level of reliability, of our supply chain, partners or contractors, Safety and a reinforced HSE mindset are efficiency and safety for the concept. are supervised by Kvaerner’s own project always integrated in all steps along the way. managers. The in-depth expertise, the Engineering proven experience and hands-on approach Technology development Kvaerner has experienced in-house are some of the factors that make Kvaerner As part of our continuous improvement, engineering expertise for the execution unique, and have made our brand recog- Kvaerner carefully invests in develop- of simultaneous projects. Our network of nised as the reliable, effective contractor ing new technological solutions and new highly qualified consultants may often be for the most demanding projects.
  • 14. Kvaerner deliveries Jackets for offshore oil and gas fields Kvitebjørn Huldra Veslefrikk Clair Oseberg Gass Oseberg East Brage Martin Linge Oseberg B 14 Oseberg South Shetland Islands Norwegian UK Continental Shelf Continental Shelf Jotun Grane Orkney Islands Edvard Grieg Gudrun Sleipner West Statpipe Europipe Sleipner East Varg Goldeneye Buzzard Ula Gyda Albuskjell Ekofisk Eldfisk Valhall Data Source: DECC / NPD
  • 15. Common values HSE mindset We take personal responsibility for HSE because we care Open and direct Customer drive dialogue Building customer We encourage trust is key to early and honest Our mission: our business communication Successfully planning and executing demanding EPC projects, through: People and teams Delivering results All our major We deliver achievements are consistently and teams efforts strive to beat our goals Hands-on management We know our business and get things done Kvaerner’s mission is to successfully exe- cute some of the world’s most demanding projects through living our values. In any organisation, values are essential for building trust – in each other, in our partners, in our customers and with soci- ety. All the Kvaerner businesses share a common set of values – the compass that guides our policies, our operations and ultimately, our behaviour. For further information, please visit our web site: www.kvaerner.com
  • 16. Layout design: Haugvar Communications Design Photos: ©Trond Hattrem, Bård Gudim, Kvaerner. KVÆRNER VERDAL AS Hamnevegen 7 NO-7650 Verdal Norway Telephone: + 47 7407 4000 www.kvaerner.com