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What is Lean manufacturing?

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What is Lean Manufacturing? What are its key concepts? This presentation explains everything you need to know about Lean Manufacturing.

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What is Lean manufacturing?

  1. 1. What is Lean Manufacturing? Storyboard + 5 inspiring quotes ©LeanSixSigmaBelgium.com A team of experienced Black Belt consultants and engineers, specialized in the field of Lean & Six Sigma project management.
  2. 2. Implement a new thinking and get new results
  3. 3. 1. What are its origins? 2. What is Lean Manufacturing? 3. What are the key principles? 4. What is the definition of waste? 5. What are the benefits for companies, customers and employees? + 5 Inspiring Quotes What is Lean Manufacturing? ©LeanSixSigmaBelgium.com
  4. 4. Initially known as Toyota System Production, it derived from the Japanese manufacturing industry and was designed by Taiichi Ohno and Eiji Toyoda between 1948 and 1975. * Discover the whole story here : http://www.leansixsigmabelgium.com/blog/toyota-six-sigma-14- solid-principles/ 1. What are its Origins?*
  5. 5. 2. What is Lean manufacturing? Implemented by all the best and leading companies in the world, it is a management system which minimizes waste in order to generate the greatest possible added value from the customer perspective. ©LeanSixSigmaBelgium.com
  6. 6. 3. What are the key concepts? a) Kaizen b) Jidoka c) Flow d) Customer Perspective e) Waste
  7. 7. The House of Lean Lean MANUFACTURING Success. Quality. Cost. Lead Times. Safety. Kaizen Process Stability, reliability Standardized & Wastes-Free Operations Just-In-Time • Continious flow • Pull production Jidoka • Stop and identify • Separate human work from machine work Employee involvement
  8. 8. a) Kaizen * Each person in every stage of an organization should continually improve all existing processes for the success of the company as a whole. If companies want to benefit from Lean Manufacturing, continuity and learning are the keys. *To know more about Kaizen : http://www.leansixsigmabelgium.com/blog/what-is-kaizen/
  9. 9. b) Flow Cut lead time as much as possible and identify problems like defects, transportation, turnover and others that can delay the process. • Just in time -> the right product in the right quantity at the right time. • Continious Flow -> A system where the production line moves so that the products roll off just as the need arises for them.
  10. 10. c) Customer Perspective Create value and eliminate every waste that doesn’t add value from the customer perspective.
  11. 11. d) Jidoka Aka Automation, it’s a practice by which each team develop the ability to detect odd conditions that occur, and immediately stop the production line. It avoids the spread of bad practices.
  12. 12. e) Waste Called Muda in japanese, the goal is to eliminate anything that happens to a product or service that doesn’t add value from customer perspective. We count 7 of them. E.g. : You break your leg, you go to a Hospital. You spend 2 hours in the waiting room until a doctor examines you for 5 minutes to tell you ‘son, your leg is broken!’. Then someone put you a plaster, which it lasts 25 minutes. On 2 hours and 30 minutes, only 30 minutes added value from your patient perspective. If this hospital intends to be lean, it would try to identify and eliminate all the wastes to reduce those 2 hours that added no value to you, the customer.
  13. 13. There are 7 identified kind of wastes 1. Overproduction : inventory is a waste. No customers ordered anything. 2. Waiting : periods of inactivity. 3. Transporation : moving between places, between work station 4. Inventory : excessed supplies, work in process, unneccessary material 5. Motion : useless motion of people or equipement. Inneficient layout. 6. Overprocessing : rework and reprocessing that add no value to the product 7. Defective product : returns, claims… anytime the product fail to its expectations or specifications + 8. Talent : nowadays talent is a considered as a waste. Some people have amazing talents
  14. 14. Company Employees Customers Improved Productivity and Efficiency Stronger Motivation Better Quality More Revenue € Increased Self-Esteem Positive Customer Experience Highest Quality Improved Team Communication Faster Delivery More Competitive Happiness at work Very Satisfied Safety 5. What benefits can Lean Manufacturing generate?
  15. 15. And now 5 inspiring quotes about Lean Manufacturing
  16. 16. The right place and the right time is here and now Michelle Ustaszeski The Right place and the right time is here and now. Michelle Ustaszeski
  17. 17. Being able to quit things that dont work is integral to being a winner quote Lean Manufacturing Being able to quit things that don’t work is integral to being a winner. Unknown
  18. 18. Excellence is not a skill. It’s an attitude » Ralph Marston Quotes about Lean Manufacturing Excellence is not a skill. It’s an attitude. Ralph Marston
  19. 19. An environment where people have to think brings with it wisdom, and this wisdom brings ith it kaizen. Taruyuki Minoura An environment where people have to think brings with it wisdom, and this wisdom brings with it kaizen. Taruyuki Minoura
  20. 20. The reasonable man adapts himself to the world ; the unreasonable one persists in trying to adapt the world to himself. Therefore all progress depends on the unreasonable man. George Bernard Shaw
  21. 21. All our Presentations are available on LeanSixSigmaBelgium.com! Don’t miss our last slideshare about « Lean Management – What are The 10 Essential Tools » ©LeanSixSigmaBelgium.com
  22. 22. Thank you! ©LeanSixSigmaBelgium.com
  23. 23. ©LeanSixSigmaBelgium.com

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