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 Second Level
 Third Level
– Fourth Level
 Fifth Level
April 21, 2016
Ready for Take-Off
Reliable Solutions for Mission-Critical Aerospace Applications
221.04.2016
The Right Partner for Aerospace Electronics
EN/AS 9100 certified
Modular concepts
Deep FPGA
knowledge
In-Flight experience
up to DAL-B
Collaborations for
EASA part 21 and 145
Certifiable products up
to DAL-A
321.04.2016
Quality from the Beginning
MEN develops according to the
V-Model including RAMS methods
(Reliability, Availability, Maintainability, Safety)
 System definition
 Hazard and safety analyses
 Safety verifications
Integrated management system
 ISO 9001 since 1997
 ISO 14001 since 2003
 EN/AS 9100 since 2008
 EFQM – heading towards a total
quality management system
421.04.2016
Long-Term Availability
In-house
production
Obsolescence
management
FFF
successor
boards
Future-safe for up to 30 years
Flexibility in system design
Open Standards
 Platforms instead of
proprietary solutions
521.04.2016
Certification
 Support for certification process
 Certification packages up to DAL-A available for:
 D602 - Triple-redundant CompactPCI SBC
 A602 - Triple-redundant VMEbus SBC
 CS1 - FPGA with Integrated AFDX/ARINC-664
Safes time and cost
Speeds up the
certification process
Dramatic risk
reduction for customer
621.04.2016
Functional Safety
 Various architectures for functional
safety
 One key element is redundancy
 MEN is pioneer of on-board
redundancy
 Less software effort, less cost
 Standard boards with certification
package up to DAL-A
 Additional methods like
supervisors, determinism, diversity
and event logging
 SEU (Single Event Upsets)
resistant through implementation
in FPGA
 Fail-safe, fail-silent, fail-operational
solutions
Safe and cost-
effective “off the shelf”
On-board redundancy
simplifies complexity
Certification support
packages available
721.04.2016
Robustness
Rugged for harsh environments
 -40 °C to +85 °C operating
temperature
 Shock, vibration, humidity, dust,
chemical influence
 SEU resistant
 7 days/24 hours operation, up to 30
years
Pre-qualification in our in-house
laboratory
 EMC emission/immunity
 Electrical safety
 Environmental tests
Longstanding expertise
in rugged design
Development and
qualification in-house
821.04.2016
Time-to-Market with Building Blocks
Modular building blocks
 Open standards for hardware
and software
 Extensive use of FPGA designs
 Own IP core library
 Safe, flight-proven at DAL-B
 Non-safe, prepared for DAL-D
Flexibility on board level
 Scalable processor platforms
 Flexible I/O configurations
 Form-fit-function successor
boards
Easy upgrades and
modifications
Minimized cost during long
product life cycles
Complex and customizable
architectures
921.04.2016
Software Support
Safe RTOS to achieve ARINC
653 or DO-178C
Long relationship with Sysgo,
WindRiver, Green Hills
The right platform for different purposes
 Non-safe systems
 Focus on Linux
 Windows
 Safe systems
 Usage of PikeOS, VxWorks,
Integrity
1021.04.2016
AFDX-based Ethernet Communication
CS1 – AFDX Functions in FPGA
11
 AFDX functionality integrated in a Flash
based FPGA
 SEU (Single Event Upset) resistant
 Onboard AFDX protocol stack
implementation
 Certifiable up to DAL-A
 Host driver with ARINC-653 compliant
port API
 Integrated SNMP/ICMP support
Flexible and open AFDX
solution
Interoperable with Airbus
and Boeing
With certification support
packages
Customizable AFDX
independent of form factor
Reduction of risk, cost and
time-to-market
1221.04.2016
MEN COTS Products for Aerospace
1321.04.2016
MP70S – ARINC 600 4 MCU Aircraft IFEC-Server
 ARINC 600, 4 MCU housing with
status display
 Intel Core i7, quad-core processor
 16-port managed Gigabit Ethernet
Switch
 2 hot-pluggable HDD/SSD shuttles
 WiFi and/or 3G/4G cellular interfaces
 Display port, USB 3.0, GB Ethernet
and 2 SIM card slots on front
 Qualified according to DO-160G
1421.04.2016
Safe Computers
A602 / D602 – 6U Power PC Safe Computer
 VMEbus or CompactPCI
 Triple-redundant PowerPC 750 CPU
 Fail-safe, SEU-resistant, CCA frame possible
 Certifiable up to DAL-A
CS1 – AFDX / ARINC-664 Controller
 AFDX integrated in a Flash based FPGA
 SEU immune configuration
 Interoperable with Airbus and Boeing
 DAL-D certifiable/prepared for DAL-A
P522 – AFDX / ARINC-664 Interface PMC
 PMC module with onboard CS1
 Two full duplex AFDX networks
 Onboard CPU for SNMP and ICMP traffic
 -40° C to +85° C with qualified components
1521.04.2016
Computer-on-Modules
CB30C – Safe Rugged COM Express Module
 Freescale QorIQ P1022 CPU
 2 GB ECC SDRAM, soldered
 Fail-safe, safe supervisor, event logging
 Conduction cooled
XM51 – QorIQ Multi-Core COM Module
 Freescale QorIQ P4080, P4040 or P3041
 Up to 8 cores, up to 1.5 GHz
 Up to 16 GB ECC SDRAM, 1 or 2 controllers
 -50° C to +85° C Tcase, qualified components
CB70C – Rugged COM Express with Intel Core i7
 Up to 16 GB ECC DRAM, soldered
 Open CL 1.1 support
 -40° C to +85° C Tcase screened
 Conduction cooling
1621.04.2016
Display Controllers
CC10S – Multi-Display Controller SBC
 Freescale ARM i.MX 6 Series
 Dual-channel LVDS or two single channels
 Multi-stream-capable HD video engine, OpenCL support
 For LCD TFT panels from 7“ to 15“, full HD, 1920x1200
G214 – cPCI Serial Multi-Display Controller
 AMD Radeon E6760 GPU, 600 MHz
 6 SIMD engines, 480 shaders
 1 GB integrated graphics RAM
 For visualization or as a co-processor
1721.04.2016
CompactPCI Serial Single-Board Computers
G25A – cPCI Serial Intel XEON D SBC
 Multicore server grade virtualization platform
 Up to 16 cores, up to 32 GB ECC DDR4 DRAM, soldered
 10 Gb Ethernet, PCIe 2.0/3.0 bandwidth
 Security with TPM (Trusted Platform Module)
G52A – cPCI Serial QorIQ Enhanced Network SBC
 Multicore server grade virtualization platform
 Up to 12 cores
 Up to 12 GB ECC DDR3 DRAM, soldered
 10 Gb Ethernet, PCIe 2.0/3.0 bandwidth
G23 – cPCI Serial SBC with Intel Core i7
 Up to 32 GB ECC DRAM, soldered
 mSATA and microSD card slots
 Front I/O: 2 DisplayPorts, 2 Gb Eth., 2 USB 3.0
 Intel Turbo Boost, Hyper-Threading, AMT 9.0
1821.04.2016
CompactPCI Serial Ethernet Switches
G101 – Managed Industrial Ethernet Switch
 Up to 25 Gigabit Ethernet ports on rear I/O
 Or 3 ports on front and up to 22 ports on rear
 29 Gbit/s carrier grade switch matrix
 -40° C to +85° C with qualified components
G302 – Managed 16-Port Industrial Ethernet Switch
 Up to 16 Gigabit Ethernet ports on rear I/O
 Or 3 ports on front and up to 13 ports on rear
 Configuration via Telnet CLI, SNMP or ext. dongle
 Service interface via M12
1921.04.2016
Proven In-Flight Experience
2021.04.2016
Cargo Load Control of A400M
Electronics for mission-critical control computer
 Safe, triple-redundant CPU cards
 SEU-resistant
 Conduction cooled
 DAL-B certified
 Extensive BITE features
 Critical I/O functions implemented in FPGA
2121.04.2016
Collision Avoidance System
 Sensor system for UAVs with four cameras
 CompactPCI Serial system based on
COTS components
 4 Intel-based CPU cards
 3x G20 (control/pre-processing of 3
cameras)
 1x G20 (interface maintenance unit)
 Communication via full Ethernet mesh on
backplane
 G215 multi-function I/O card (FPGA-based)
 G501 with SSD
2221.04.2016
Passenger Dial Unit
 Multi-touch controller to adjust various
multimedia settings in passenger seats
 FPGA chip installed in underlying system
 Close cooperation between customer
(housing) and MEN (electronics)
 Combination of state-of-the-art technology
and high-quality design
2321.04.2016
Flight Display Control
 Display control electronics for various types of displays
 For small and medium-sized commercial aircraft
 Custom-specific SBC with conduction cooling frame
 Based on PowerPC QorIQ processor
 Adjustable core frequency in range of 400 MHz to 1.5 GHz
 FPGA for customized safety functions
 Sophisticated power control and
thermal management
2421.04.2016
Multiport Gigabit Switch for Entertainment Server
 Used in in-flight entertainment server
 Interoperability between cards of different
suppliers was mandatory
 Based on standard protocols
 Connected in ring topology to increase
reliability
 Powerful 29 Gbit/s switch matrix
 25 Gigabit Ethernet ports on rear I/O
 -40°C to +85°C operating temperature
254/21/2016
Our Know-How – Your Benefits
Why MEN?
High-quality
in-house production
Extensive quality
management
Development
according to market-
relevant standards
Expert for
rugged and
reliable products
Environmental
testing in-house
Long expertise in
FPGA technology
Custom design of
boards and systems
Complete system solutions
developed in-house
Customer
assistance for
mission-critical
systems
2621.04.2016
Outlook – Space CompactPCI Serial
 New working group of PICMG
 MEN to advise and coordinate
 Extension of CompactPCI Serial
standard in terms of suitability in
space
 Conduction cooling
 SEU-resistance
 New serial interconnections
 High availability
 Fault detection
 Environmental requirements
Reliable Solutions for Mission-Critical Aerospace Applications

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Reliable Solutions for Mission-Critical Aerospace Applications

  • 1. Textmasterformat bearbeiten  Second Level  Third Level – Fourth Level  Fifth Level April 21, 2016 Ready for Take-Off Reliable Solutions for Mission-Critical Aerospace Applications
  • 2. 221.04.2016 The Right Partner for Aerospace Electronics EN/AS 9100 certified Modular concepts Deep FPGA knowledge In-Flight experience up to DAL-B Collaborations for EASA part 21 and 145 Certifiable products up to DAL-A
  • 3. 321.04.2016 Quality from the Beginning MEN develops according to the V-Model including RAMS methods (Reliability, Availability, Maintainability, Safety)  System definition  Hazard and safety analyses  Safety verifications Integrated management system  ISO 9001 since 1997  ISO 14001 since 2003  EN/AS 9100 since 2008  EFQM – heading towards a total quality management system
  • 4. 421.04.2016 Long-Term Availability In-house production Obsolescence management FFF successor boards Future-safe for up to 30 years Flexibility in system design Open Standards  Platforms instead of proprietary solutions
  • 5. 521.04.2016 Certification  Support for certification process  Certification packages up to DAL-A available for:  D602 - Triple-redundant CompactPCI SBC  A602 - Triple-redundant VMEbus SBC  CS1 - FPGA with Integrated AFDX/ARINC-664 Safes time and cost Speeds up the certification process Dramatic risk reduction for customer
  • 6. 621.04.2016 Functional Safety  Various architectures for functional safety  One key element is redundancy  MEN is pioneer of on-board redundancy  Less software effort, less cost  Standard boards with certification package up to DAL-A  Additional methods like supervisors, determinism, diversity and event logging  SEU (Single Event Upsets) resistant through implementation in FPGA  Fail-safe, fail-silent, fail-operational solutions Safe and cost- effective “off the shelf” On-board redundancy simplifies complexity Certification support packages available
  • 7. 721.04.2016 Robustness Rugged for harsh environments  -40 °C to +85 °C operating temperature  Shock, vibration, humidity, dust, chemical influence  SEU resistant  7 days/24 hours operation, up to 30 years Pre-qualification in our in-house laboratory  EMC emission/immunity  Electrical safety  Environmental tests Longstanding expertise in rugged design Development and qualification in-house
  • 8. 821.04.2016 Time-to-Market with Building Blocks Modular building blocks  Open standards for hardware and software  Extensive use of FPGA designs  Own IP core library  Safe, flight-proven at DAL-B  Non-safe, prepared for DAL-D Flexibility on board level  Scalable processor platforms  Flexible I/O configurations  Form-fit-function successor boards Easy upgrades and modifications Minimized cost during long product life cycles Complex and customizable architectures
  • 9. 921.04.2016 Software Support Safe RTOS to achieve ARINC 653 or DO-178C Long relationship with Sysgo, WindRiver, Green Hills The right platform for different purposes  Non-safe systems  Focus on Linux  Windows  Safe systems  Usage of PikeOS, VxWorks, Integrity
  • 11. CS1 – AFDX Functions in FPGA 11  AFDX functionality integrated in a Flash based FPGA  SEU (Single Event Upset) resistant  Onboard AFDX protocol stack implementation  Certifiable up to DAL-A  Host driver with ARINC-653 compliant port API  Integrated SNMP/ICMP support Flexible and open AFDX solution Interoperable with Airbus and Boeing With certification support packages Customizable AFDX independent of form factor Reduction of risk, cost and time-to-market
  • 13. 1321.04.2016 MP70S – ARINC 600 4 MCU Aircraft IFEC-Server  ARINC 600, 4 MCU housing with status display  Intel Core i7, quad-core processor  16-port managed Gigabit Ethernet Switch  2 hot-pluggable HDD/SSD shuttles  WiFi and/or 3G/4G cellular interfaces  Display port, USB 3.0, GB Ethernet and 2 SIM card slots on front  Qualified according to DO-160G
  • 14. 1421.04.2016 Safe Computers A602 / D602 – 6U Power PC Safe Computer  VMEbus or CompactPCI  Triple-redundant PowerPC 750 CPU  Fail-safe, SEU-resistant, CCA frame possible  Certifiable up to DAL-A CS1 – AFDX / ARINC-664 Controller  AFDX integrated in a Flash based FPGA  SEU immune configuration  Interoperable with Airbus and Boeing  DAL-D certifiable/prepared for DAL-A P522 – AFDX / ARINC-664 Interface PMC  PMC module with onboard CS1  Two full duplex AFDX networks  Onboard CPU for SNMP and ICMP traffic  -40° C to +85° C with qualified components
  • 15. 1521.04.2016 Computer-on-Modules CB30C – Safe Rugged COM Express Module  Freescale QorIQ P1022 CPU  2 GB ECC SDRAM, soldered  Fail-safe, safe supervisor, event logging  Conduction cooled XM51 – QorIQ Multi-Core COM Module  Freescale QorIQ P4080, P4040 or P3041  Up to 8 cores, up to 1.5 GHz  Up to 16 GB ECC SDRAM, 1 or 2 controllers  -50° C to +85° C Tcase, qualified components CB70C – Rugged COM Express with Intel Core i7  Up to 16 GB ECC DRAM, soldered  Open CL 1.1 support  -40° C to +85° C Tcase screened  Conduction cooling
  • 16. 1621.04.2016 Display Controllers CC10S – Multi-Display Controller SBC  Freescale ARM i.MX 6 Series  Dual-channel LVDS or two single channels  Multi-stream-capable HD video engine, OpenCL support  For LCD TFT panels from 7“ to 15“, full HD, 1920x1200 G214 – cPCI Serial Multi-Display Controller  AMD Radeon E6760 GPU, 600 MHz  6 SIMD engines, 480 shaders  1 GB integrated graphics RAM  For visualization or as a co-processor
  • 17. 1721.04.2016 CompactPCI Serial Single-Board Computers G25A – cPCI Serial Intel XEON D SBC  Multicore server grade virtualization platform  Up to 16 cores, up to 32 GB ECC DDR4 DRAM, soldered  10 Gb Ethernet, PCIe 2.0/3.0 bandwidth  Security with TPM (Trusted Platform Module) G52A – cPCI Serial QorIQ Enhanced Network SBC  Multicore server grade virtualization platform  Up to 12 cores  Up to 12 GB ECC DDR3 DRAM, soldered  10 Gb Ethernet, PCIe 2.0/3.0 bandwidth G23 – cPCI Serial SBC with Intel Core i7  Up to 32 GB ECC DRAM, soldered  mSATA and microSD card slots  Front I/O: 2 DisplayPorts, 2 Gb Eth., 2 USB 3.0  Intel Turbo Boost, Hyper-Threading, AMT 9.0
  • 18. 1821.04.2016 CompactPCI Serial Ethernet Switches G101 – Managed Industrial Ethernet Switch  Up to 25 Gigabit Ethernet ports on rear I/O  Or 3 ports on front and up to 22 ports on rear  29 Gbit/s carrier grade switch matrix  -40° C to +85° C with qualified components G302 – Managed 16-Port Industrial Ethernet Switch  Up to 16 Gigabit Ethernet ports on rear I/O  Or 3 ports on front and up to 13 ports on rear  Configuration via Telnet CLI, SNMP or ext. dongle  Service interface via M12
  • 20. 2021.04.2016 Cargo Load Control of A400M Electronics for mission-critical control computer  Safe, triple-redundant CPU cards  SEU-resistant  Conduction cooled  DAL-B certified  Extensive BITE features  Critical I/O functions implemented in FPGA
  • 21. 2121.04.2016 Collision Avoidance System  Sensor system for UAVs with four cameras  CompactPCI Serial system based on COTS components  4 Intel-based CPU cards  3x G20 (control/pre-processing of 3 cameras)  1x G20 (interface maintenance unit)  Communication via full Ethernet mesh on backplane  G215 multi-function I/O card (FPGA-based)  G501 with SSD
  • 22. 2221.04.2016 Passenger Dial Unit  Multi-touch controller to adjust various multimedia settings in passenger seats  FPGA chip installed in underlying system  Close cooperation between customer (housing) and MEN (electronics)  Combination of state-of-the-art technology and high-quality design
  • 23. 2321.04.2016 Flight Display Control  Display control electronics for various types of displays  For small and medium-sized commercial aircraft  Custom-specific SBC with conduction cooling frame  Based on PowerPC QorIQ processor  Adjustable core frequency in range of 400 MHz to 1.5 GHz  FPGA for customized safety functions  Sophisticated power control and thermal management
  • 24. 2421.04.2016 Multiport Gigabit Switch for Entertainment Server  Used in in-flight entertainment server  Interoperability between cards of different suppliers was mandatory  Based on standard protocols  Connected in ring topology to increase reliability  Powerful 29 Gbit/s switch matrix  25 Gigabit Ethernet ports on rear I/O  -40°C to +85°C operating temperature
  • 25. 254/21/2016 Our Know-How – Your Benefits Why MEN? High-quality in-house production Extensive quality management Development according to market- relevant standards Expert for rugged and reliable products Environmental testing in-house Long expertise in FPGA technology Custom design of boards and systems Complete system solutions developed in-house Customer assistance for mission-critical systems
  • 26. 2621.04.2016 Outlook – Space CompactPCI Serial  New working group of PICMG  MEN to advise and coordinate  Extension of CompactPCI Serial standard in terms of suitability in space  Conduction cooling  SEU-resistance  New serial interconnections  High availability  Fault detection  Environmental requirements