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Maulik Suthar_CV

Head - HSE at DIC Corporation (Sun Chemicals) à DIC Corporation (Sun Chemicals - Japanese, UK & Europe MNC)
6 Feb 2016
Maulik Suthar_CV
Maulik Suthar_CV
Maulik Suthar_CV
Maulik Suthar_CV
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Maulik Suthar_CV
Maulik Suthar_CV
Maulik Suthar_CV
Maulik Suthar_CV
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Maulik Suthar_CV
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Maulik Suthar_CV

  1. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 MAULIK SUTHAR B.E. / B.Tech (Chemical Engineer) & PDIS CAREER OBJECTIVE Aspire to gain corporate experience by seeking challenging and promising profile where I can employ all my management and technical skills to serve the company and realize its organisational goals to the best of my abilities. A challenging and rewarding career in Engineering & Technology field where I can utilize my analytical, computational & problem solving skills as well as I can pursue my interest in research for the improvement at organizational level. To apply best of my knowledge in assigned responsibilities and to work hard for an organization, which can enhance and sharpen my skills and for which I can be the asset. EMPLOYMENT DETAILS Current Organization DIC Corporation (A Sun Chemicals Group – Japanese, UK and European MNC) at SEZ – I, Dahej, Gujarat Designation Head - HSE Reporting to Operation – Director & Corporate EHS Director (DIC India & Corporate EHS Head – UK & Europe) Job Description Company Profile: DIC Fine Chemicals Pvt. Ltd. (Sun Chemicals Group - DIC has 176 subsidiaries and affiliates in 63 countries and territories worldwide). DIC Group operates in the four regions worldwide including the PRC, Asia Pacific, Europe and Americas besides Japan where the DIC HQ is located. DIC was one of the first Japanese printing ink manufacturers to establish a presence in other parts of Asia. In 1986, Sun Chemical Corp., a leading manufacturer of printing inks, joined the DIC Group. At present, DIC is focusing its expansion efforts on promising growth markets in Asia, notably the People's Republic of China (PRC), to strengthen core businesses, and is also establishing a presence in such emerging markets as Central and Eastern Europe, South America and the Middle East. Current Job Profile / Responsibilities: According to corporate, company and statutory requirements, implement the relevant Safety, Health and Environment protection policies and procedures by seeking consultation from EHS Sun Chemicals (UK, Japanese & European Standards / Guidelines), including enforcing the observation of all company’s operations, Environment, Health and Safety guidelines to maintain a working environment that support work safety and production activities. Maintain and improve EHS systems, processes and procedures to ensure full compliance with international standards, Indian standards, all government statutory regulations and “Responsible Care” standards especially in Occupational Health & Safety. Implements procedures necessary to ensure the Safety & Environmental protection of employees, machinery and environment in accordance with the Safety and Environment policies of DIC e.g. Safety & Environment, HAZOP,
  2. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 Risk Assessment, work permit system, safety meeting, safety inspection, safety short talk, or local regulations. Ensure full coverage of EHS scope at all functions on site level.  EHS Performance report preparation (Monthly, Quarterly and Yearly) and submission as per Corporate EHS Regulations / Guidelines in prescribed formats – Japanese, UK & European Standards.  Weekly and Monthly conference call with Corporate EHS head with Accidents / Incidents and Near Misses for further EHS performance improvement and compliance.  All departmental HIRA, Risk Register, Aspect & Impacts reviews for IMS improvement and awareness of Safety audits and training.  Daily basis Behavioural Based Safety (BBS) training to all contractors and Area Owners.  Organizing Safety Audit for Foreign Delegates every year ending.  Daily routine Site EHS Activities, Safety tool talk, Safety committee review meeting, Permit system etc.  Site opening clearance / approvals (Factory license, Public Liability Insurance, PESO, Land, other statutory approvals etc.).  Planning Site opening related activities, preparing & finalizing various Designing & approvals.  Preparing & Finalizing Plant Layout in view of Environmental Aspects.  Working experience covers regular follow-ups and Liasoning with Government Bodies (SPCB, GPCB, MoEFCC, PESO, Forest, GMB, NBWL etc.), Indian companies (Private and Public), Multinationals, PSU's, Industry Associations & Multinational Consulting Agencies.  All EHS regulatory compliance with Gujarat Pollution Control Board (GPCB), Monthly Patrak on GPCB XGN website / portal etc.  Attending monthly Safety & Environmental Clinic seminar / meetings in accordance with Dahej Industrial Association (DIA) and other Industries located in Dahej SEZ area for more strengthening site EHS conditions, i.e.,  Assists with development and implementation of EHS policy and procedures of DIC Fine Chemicals and the business unit with focus on prevention, risk reduction and environmental compliance.  Responsible for overseeing and ensuring compliance in regulatory requirements under Factory Act/ Environmental
  3. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 Protection Acts, Hazardous Waste Management rules etc.  Takes appropriate action to ensure compliance with applicable legislation, the locations EHS policy guidance through Risk Based approach. Hands on approach to Liaison with Authorities on Regulatory compliance. (Subject Matter expert)  Guides location in industrial hygiene and Occupational health Center (OHC) activities. (Workplace, Environment etc.)  Establishes and maintains EHS training system in coordination with HR.  Analyses data and Prepare reports necessary for corrective / preventive actions and gaps.  Coordinate EHS audits/ Assessments arise out of Customer requirements protocol.  Participates actively in investigation of EHS incidents and work and track closure of CAPA.  Working on Coordination for EHS Committee meetings as required by Factory act.  Establish EHS Budgets track spending for both Capital and expenditure.  Work on Management of Change for any new projects/ Major modification in Machines/ Process.  Compliance to PPE norms as worked through PPE Program with Linkage to MSDS while handling substances.  Assure the development and execution /Sustenance of EHS management systems designed to ensure that the site is in compliance.  Develop, conduct, oversee and supervise EHS Training, including external regulatory and internal management programs  Coordinate Air/Water / Noise Monitoring as required in Statute.  Work EHS Reporting system track progress on performance evaluation.  Hands on Knowledge on LOTO, Confined Space, Emergency Plans, and Fire Safety.  Maintaining upkeep of all Safety accessories (Fire Pump, Fire Detection, Fire Alarms, Monitoring equipment etc.) Coordinate with engineering team for upkeep/ Maintenance.  Practice safe working techniques and re-enforce the safety policies, guidelines, and procedures as set out by the Company.  Provide daily guidance and direction in EHS programs at the employee / supervisor level to ensure a common and effective
  4. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 approach;  Responsible for assisting in the identification of possible losses; evaluating the risk in such loss exposure; developing and implementing a plan to correct or prevent a loss and audit the plan to ensure its effectiveness.  Ensure that contractor personnel working on the property are in compliance with policies and safety requirements.  Maintain and update as needed SOPs for all safe work practices and equipment and utilize them in the day to day training.  Provide advice, assist, and audit line management to ensure that effective EHS is implemented and working. Perform and contribute to the Site Training Plans by conducting employee orientations; emergency response training; and coordination of modular training programs for the Operation.  Specialities:  Creating, Executing & monitoring of safety & Environment policy during Project Execution and commissioning as also once the operation starts., adhering to compliance of Safety and Environment standards. (GPCB Norms/Government Rules).  Preparation and up gradation of EHS procedures /standards as per EHS guidelines.  To plan and control all Environments, Safety & Health related activities on a regular basis to ensure compliance of statutory requirements.  To create/ improve awareness through training and other means of communication among the employees regarding Environment, Safety, Health, Fire prevention & protection to minimize disruption to production, eliminate lost time accidents & generally meet the Obligation of company.  Ensure a zero injury work environment via proactive programs and interventions.  Monitors and evaluates the workplace to ensure compliance with OSHAS/ISO and other related regulations.  Develops and maintains safety and health records, compiles, analyzes and report safety and health data to help identify trends and evaluate safety performance. Conduct investigation of all accidents / dangerous occurrences/First Aid Cases / Near Miss Cases & recommend appropriate corrective measures.  Identification of hazards and Risk Assessment using Hazard Identification and Risk Assessment ( HIRA ) and JobSafety Analysis ( JSA ). Coordinate and implement the recommendations found during HAZOP studies with the help of respective departments.  Involved in traceability studies of industrial effluents for chemical treatment plant and suggest modification of their existing E.T.P., Improvement in process.  Conduct Fire Drill, Procure, inspect and arrange to maintain Fire Extinguishers.  Ensure 100% Compliance of Safety Gears and Distribution of Safety PPEs to all Employees.  Organize campaigns, competitions & other special emphasis programmes to promote EHS in the workplace.
  5. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765  Ensure that all contractors and their employees follow the prescribed safety norms.  Making Hazard Identification and Risk Analysis  Conducting implementation from safety program that have made  To conduct site visit and audit plant, include process, operation, and HSE aspects of the plant.  EHS Regulatory compliance management  DIC Health & Safety Framework elements (OSHA Standards)  Establishing EHS culture in new business environment  Improve productivity and EHS performance through Lean Six Sigma  Process Safety Management (OISD/NFPA Standards)  Environmental Clearance and related procedure like Environmental Impact Assessment / Public consultation.  Consent to Establish, Consent to Operate, Environmental Audit, Six monthly & Annual Compliances,  Technical correspondences including preparation of replies to queries/notices issued by concerned authorities etc  Implementing Occupational Health and Safety plans entailing identification of hazards, analysis of data, process safety management, implementation & post audits.  Identifying activities and processes which are hazardous and undertaking steps for curtailing associated risks like HAZOP.  Safety measures for minimizing occurrence of accidents, fires, calamities; conducting investigations for determining the cause of industrial accidents.  Compliance of Site Safety Inspections and Audits.  Ensuring implementation of Safety & Health SOPs & Fulfilment of Statutory Requirements like Safety Committee Meetings, Safety Audit, On-site Emergency Plan.  Conceptualizing an Emergency Management plan for combating accidents and other incidents.  Foreseeing performance bottlenecks and taking corrective measures to avoid the same.  Formulating EHS reports and presenting the same to top management for critical decision making.  Having good knowledge of relevant Indian and International Safety standards (Due Diligence). Experience in safety process implementation (PSM/HAZOP/Risk Analysis/JSA etc. Knowledge of OHSAS 18001:2007.  Project and technical risk assessments combined with independence in reviews, Human factors and behavioural assurance Operational safety excellence through a range of formal safety assessment processes, interactive risk management delivery and quantitative techniques.  Approval of construction drawings from Director Industrial Safety and Health under Factories Act.  On site & off site Emergency plan preparation, implementation and its updating.  To make applications to the Chief Controller of Explosives, Nagpur as well as Mumbai offices for various fresh / renewal of licenses under Gas Cylinder Rules/ SMPV Rules/Petroleum & Explosives Rules.  Data Collection and Compilation from Site for various aspects like Water consumption & Wastewater generation figures, Hazardous waste generation, Third Party monitoring and review the same.
  6. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765  Co-ordination with GPCB approved Environmental Audit Consultant as well as site personnel for regular field monitoring. Review and finalization of Annual Environmental Audit Report and its compliance to the High Court as well as SPCB. Quality Management System & Integrated Management System: Structuring the Quality System Management to ensure compliance with the requirements of the relevant international quality standard and DIC Fine Chemicals Pvt. Ltd., Dahej India quality standard.  Integrated Management System for ISO 9001:2008, ISO 14001, 5001, Pas 99 & OHSAS 18001.  MIS Reports; Planning, implementing and maintaining QHSE system in accordance with ISO 9001, ISO 14001, ISO 50001, OHSAS 18001 and Pas 99, Maintaining of Documents and Records.  Conducting Safety Audit, Conducting Health & awareness Programs Accident Investigation.  Issuing the Quality Manual and Quality Assurance Procedures and amendments thereto in accordance with procedures.  Ensuring that all employees, through induction and training programs, understand international quality standard and DIC Fine Chemicals Pvt. Ltd., Dahej India quality standard and are aware of the Company’s Quality objectives.  Monitoring the interpretation and implementation of the Quality System Management in order to verify that necessary systems and procedures exist.  Scheduling, arranging and conducting internal audits of the system and following up any necessary corrective action.  Scheduling, arranging and conducting external audits of suppliers and contractors with the ultimate objective of improving the quality system and hence their service to international quality standard and DIC Fine Chemicals Pvt. Ltd., Dahej India quality standard.  Assisting the Branch / Functional Managers with the development of quality circles and their integration into the overall quality system.  Reviewing Non-conformance Reports and Corrective Action Requests to determine the principal causes of quality problems and non- conformances in conjunction with Functional Managers.  Verifying the effectiveness of corrective and preventive action taken as a result of non-conformances.  Support to reporting to Management on the performance of the Quality System Management and opportunities for improvement.  Ensuring the Quality System Management records are collated and integrated into the company information system in such a way that the
  7. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 “Objective Evidence” requirements of the relevant quality standard are met.  Scheduling and coordinating Management Review Meetings.  Liaising with external assessment bodies, customers and suppliers on Quality System Management matters. Previous Organization Previous Organization RSPL Limited, Ahmedabad for Greenfield Soda Ash Plant (1500 TPD) & Captive Power Plant (50 MW) Designation Dy. Manager – EHS (Corporate/Project/Site - EHS) – Heavy Chemical Industry (Soda Ash & Mining Industry) Duration September 2014 to September 2015 Reporting to President (Project) Job Description: Company Profile: RSPL Ltd. (GHARI Detergent Group) is a Rs. 3800 Crores diversified, multi-product industrial group engaged in business of Detergents, Soaps- Venus Soap, Leather footwear-Red Chief, Dairy Products- Namaste India, Real Estate etc. GHARI Detergent is one of the fastest and the largest growing company in the FMCG market. Soda Ash being a basic raw material, Company took strategic decision of backward integration and decided to set up Green field Soda Ash Plant along with allied facilities like coal/lignite based Captive Power Plant, RO/DM. Working on Greenfield Soda Ash Plant (1500 TPD) Project (i.e. 2500 Crore) sitting at Corporate / Project office at Ahmedabad which is coming near Jamnagar, Environmental Impact Assessments Studies, CRZ Clearance, Forest Clearance (Stage I & Stage II), NBWL Clearance, Corporate EHS, Project-EHS and Site-EHS related Statutory Clearance / approvals for Corporate / Project / Site EHS related activities. Job profile covers obtaining of all required clearances to start the construction activity i.e. Environmental Clearance, CRZ Clearance, SPCB NOC etc. till project commissioning requirements like Consent to Operate from the SPCB, Explosive licenses, Factory Inspector drawing approvals etc. After successful commissioning, post compliances of all the statutory approvals to the concerned authorities. Roles & Responsibilities: Environmental Clearance and related procedure for Greenfield Soda Ash Plant: Worked as Deputy Manager (Environment, Health & Safety) for Greenfield Soda Ash Project (1500 TPD) and Captive Power Plant (50 MW) in Gujarat State. Previous Organization (Consultancy Experience: August 2010 to February 2014)  Kadam Environmental Consultant, Vadodara, Sr. Environment Consultant  EQMS India Pvt Ltd, Vadodara, Gujarat (Regional Office), Specialist EIA/EHS & Industrial Sector HOD – All India Level
  8. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 Job Description Consultancy Experience: Worked as Project Coordinator and Functional Area Experts for following sectors; NABET Sector Number Name of Sector Schedule (EIA Notification, 2006) Category 9 Cement Plant 3 (b) A and B 16 Chemical Fertilizers 5 (a) A and B 17 Pesticides industry and pesticide specific Intermediates (excluding formulations) 5 (b) A and B 21 Synthetic organic chemicals industry (dyes & dye intermediates; bulk drugs and intermediates excluding drug formulations; synthetic rubbers; basic organic chemicals; other organic chemicals and chemical intermediates) 5 (f) A and B 23 Integrated Paint Industry 5(h) A 27 Oil & gas transportation pipeline (crude and refinery/ petrochemical products), passing through national parks/ sanctuaries/coral reefs /ecologically sensitive Areas including LNG terminal 6(a) A 28 Isolated storage & handling of hazardous chemicals (As per threshold planning quantity indicated in column 3 of schedule 2 & 3 MSIHC Rules 1989 amended 2000) 6 (b) B  Air Pollution Control and Management Studies & Air Quality Modelling and Prediction and Report Preparation,  Preparing Air Quality Modelling by running models like ISCST3 and AERMOD for various Sources,  Risk and Hazard Analysis by using DNV’s PHAST 6.7 and 7.0, Report Preparation, Preparation of Disaster Management Plan, HAZOP Study etc.,  Interaction with clients and officials regarding the project,  Conduct Public Hearings, Due Dillegence, World Bank Audits  Independently handling of EIA of industrial and infrastructure Projects; Environment, making proposals for EIA, Health and safety; Conducting EIA and writing EIA reports; Environmental modelling; GIS Analysis and customization for EIA projects, Conducting EIA and writing EIA reports; Environmental modelling, assisting in Public Hearing & MoEFCC Clearances.  Having good knowledge of relevant Indian and International Safety standards as a Due Diligence. Experience in safety process implementation (PSM/HAZOP/Risk Analysis/JSA) etc., including contractor safety management. Knowledge of OHSAS 18001:2007  Doing all Industries EIA Studies including QRA, Air Modelling etc.  Identify Hazards and implement Hazard prevention programs  On-site plan, Off site plan Co-ordination  Risk Management: Identification Knowledge of OSHAS 18001, ISO 14001 and 9001, Legal/Statutory Compliance  Ensure compliance with Environment, Health and Safety norms, code of
  9. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 conducts, rules and regulations  Baseline Air Monitoring Inspection & follow ups with GPCB, SPCB & MoEFCC Duration Kadam Environmental Consultant: From August 2010 to February 2013 EQMS India Pvt Ltd: From February 2013 to August 2014 TECHNICAL SKILLS  Corporate EHS / Project EHS / Site EHS  Environment Clearance, CRZ Clearance, Marine Studies, Forest Clearance, NBWL Clearance  Environmental Impact Assessment Study for Soda Ash Industry  Air Pollution Control and Mitigation  Air Quality Modelling (Software ISCST3 and AERMOD)  Risk Hazard Analysis (Software DNV’s PHAST Version 6.7 and 7.0), HAZOP Study  Preparation of EIA Reports & FAEs Reports RESPONSIBILITIES (CONSULTA NCY & CORPORATE/PROJECT/SITE EHS)  Project Coordinator for Soda Ash, Thermal Power Plant, Mining Projects, Synthetic Organic Chemicals Industries, Chemical Fertilizers, Pesticides, Isolated Storage Projects, Integrated Paint Industry, Cement Plants and Cross Country Pipeline Projects.  Assist EIA Coordinator during the EIA Report Preparation, Data Collection, Site Visits, during the preparation of power point presentations for Public Hearing as well as final presentation preparation, Conduct Public Hearings,  Assist the Functional Area Expert (Air Pollution and Air Quality Modelling) during the site visit for the finalization of monitoring stations for ambient air monitoring, primary data collections, preparation of MET file, running air quality modelling software (both ISCST3 and AERMOD), interpretation of results, identification of Impact Zones and suggestion of mitigation measures,  Assist the Functional Area Experts (Risk & Hazard) in the analysis of risk and hazard related to the storage, handling and transport of chemicals by using DNV’s PHAST Versions 6.7 and 7.0,  Works as a team member in various other projects as and when required.  Working on multinational projects involving strict reporting requirements and deadlines (Specially for Due Diligence Audits and World Bank Projects)  Cross country Pipeline EIA Projects ACADEMIC CREDENTIALS Course College/ School University/ Board Year of Passing Percentage/ CGPA B.Tech. (Chemical Engineering) Dharamsingh Desai University Deemed 2009 70.33 % H.S.C. N.E.H.S. Gujarat Higher Secondary Board 2005 60.00 % S.S.C. N.E.H.S. Gujarat Secondary Board 2003 82.71 %
  10. Resume 2016 maulik_chemical87@yahoo.com; maulikengg181@gmail.com +91-9537706765 PERSONAL DETAILS  Date of Birth : 18th OCT 1987  Address : 203, Dhruti Complex, H.T. Road, Vadodara  Linguistic Abilities : Hindi, English and Gujarati  Present CTC : 9. 5 Lakhs DECLARATION I hereby declare that all the statements given above are correct and true on behalf of my knowledge. If a chance is given to me, I am sure that I will do my best towards my work and conduct. My experiences in the past have been positive ones due in part of my interpersonal skills. I am a good team player, reliable, organized and enthusiastic to learn. I am sure I will carry over the same enthusiasm and skill over in your organization. Date: / / MAULIK SUTHAR Place: Vadodara, Gujarat
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