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MAULIK SUTHAR B.E. / B.Tech (Chemical Engineer) & PDIS
CAREER OBJECTIVE
Aspire to gain corporate experience by seeking challenging and promising profile where I can employ
all my management and technical skills to serve the company and realize its organisational goals to
the best of my abilities. A challenging and rewarding career in Engineering & Technology field where I
can utilize my analytical, computational & problem solving skills as well as I can pursue my interest in
research for the improvement at organizational level. To apply best of my knowledge in assigned
responsibilities and to work hard for an organization, which can enhance and sharpen my skills and
for which I can be the asset.
EMPLOYMENT DETAILS
Current Organization DIC Corporation (A Sun Chemicals Group – Japanese, UK and
European MNC) at SEZ – I, Dahej, Gujarat
Designation Head - HSE
Reporting to Operation – Director & Corporate EHS Director
(DIC India & Corporate EHS Head – UK & Europe)
Job Description Company Profile:
DIC Fine Chemicals Pvt. Ltd. (Sun Chemicals Group - DIC has 176
subsidiaries and affiliates in 63 countries and territories
worldwide). DIC Group operates in the four regions worldwide including
the PRC, Asia Pacific, Europe and Americas besides Japan where the DIC HQ
is located.
DIC was one of the first Japanese printing ink manufacturers to establish a
presence in other parts of Asia. In 1986, Sun Chemical Corp., a leading
manufacturer of printing inks, joined the DIC Group. At present, DIC is
focusing its expansion efforts on promising growth markets in Asia, notably
the People's Republic of China (PRC), to strengthen core businesses, and is
also establishing a presence in such emerging markets as Central and
Eastern Europe, South America and the Middle East.
Current Job Profile / Responsibilities:
According to corporate, company and statutory requirements,
implement the relevant Safety, Health and Environment protection
policies and procedures by seeking consultation from EHS Sun Chemicals
(UK, Japanese & European Standards / Guidelines), including enforcing the
observation of all company’s operations, Environment, Health and Safety
guidelines to maintain a working environment that support work safety and
production activities.
Maintain and improve EHS systems, processes and procedures to ensure full
compliance with international standards, Indian standards, all government
statutory regulations and “Responsible Care” standards especially in
Occupational Health & Safety.
Implements procedures necessary to ensure the Safety & Environmental
protection of employees, machinery and environment in accordance with the
Safety and Environment policies of DIC e.g. Safety & Environment, HAZOP,
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Risk Assessment, work permit system, safety meeting, safety inspection,
safety short talk, or local regulations. Ensure full coverage of EHS scope at
all functions on site level.
EHS Performance report preparation (Monthly, Quarterly and
Yearly) and submission as per Corporate EHS Regulations /
Guidelines in prescribed formats – Japanese, UK & European
Standards.
Weekly and Monthly conference call with Corporate EHS head
with Accidents / Incidents and Near Misses for further EHS
performance improvement and compliance.
All departmental HIRA, Risk Register, Aspect & Impacts reviews
for IMS improvement and awareness of Safety audits and
training.
Daily basis Behavioural Based Safety (BBS) training to all
contractors and Area Owners.
Organizing Safety Audit for Foreign Delegates every year
ending.
Daily routine Site EHS Activities, Safety tool talk, Safety
committee review meeting, Permit system etc.
Site opening clearance / approvals (Factory license, Public
Liability Insurance, PESO, Land, other statutory approvals etc.).
Planning Site opening related activities, preparing & finalizing
various Designing & approvals.
Preparing & Finalizing Plant Layout in view of Environmental
Aspects.
Working experience covers regular follow-ups and Liasoning
with Government Bodies (SPCB, GPCB, MoEFCC, PESO, Forest,
GMB, NBWL etc.), Indian companies (Private and Public),
Multinationals, PSU's, Industry Associations & Multinational
Consulting Agencies.
All EHS regulatory compliance with Gujarat Pollution Control
Board (GPCB), Monthly Patrak on GPCB XGN website / portal
etc.
Attending monthly Safety & Environmental Clinic seminar /
meetings in accordance with Dahej Industrial Association (DIA)
and other Industries located in Dahej SEZ area for more
strengthening site EHS conditions, i.e.,
Assists with development and implementation of EHS policy and
procedures of DIC Fine Chemicals and the business unit with
focus on prevention, risk reduction and environmental
compliance.
Responsible for overseeing and ensuring compliance in
regulatory requirements under Factory Act/ Environmental
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Protection Acts, Hazardous Waste Management rules etc.
Takes appropriate action to ensure compliance with applicable
legislation, the locations EHS policy guidance through Risk
Based approach. Hands on approach to Liaison with Authorities
on Regulatory compliance. (Subject Matter expert)
Guides location in industrial hygiene and Occupational health
Center (OHC) activities. (Workplace, Environment etc.)
Establishes and maintains EHS training system in coordination
with HR.
Analyses data and Prepare reports necessary for corrective /
preventive actions and gaps.
Coordinate EHS audits/ Assessments arise out of Customer
requirements protocol.
Participates actively in investigation of EHS incidents and work
and track closure of CAPA.
Working on Coordination for EHS Committee meetings as
required by Factory act.
Establish EHS Budgets track spending for both Capital and
expenditure.
Work on Management of Change for any new projects/ Major
modification in Machines/ Process.
Compliance to PPE norms as worked through PPE Program with
Linkage to MSDS while handling substances.
Assure the development and execution /Sustenance of EHS
management systems designed to ensure that the site is in
compliance.
Develop, conduct, oversee and supervise EHS Training, including
external regulatory and internal management programs
Coordinate Air/Water / Noise Monitoring as required in Statute.
Work EHS Reporting system track progress on performance
evaluation.
Hands on Knowledge on LOTO, Confined Space, Emergency
Plans, and Fire Safety.
Maintaining upkeep of all Safety accessories (Fire Pump, Fire
Detection, Fire Alarms, Monitoring equipment etc.) Coordinate
with engineering team for upkeep/ Maintenance.
Practice safe working techniques and re-enforce the safety
policies, guidelines, and procedures as set out by the Company.
Provide daily guidance and direction in EHS programs at the
employee / supervisor level to ensure a common and effective
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approach;
Responsible for assisting in the identification of possible losses;
evaluating the risk in such loss exposure; developing and
implementing a plan to correct or prevent a loss and audit the
plan to ensure its effectiveness.
Ensure that contractor personnel working on the property are in
compliance with policies and safety requirements.
Maintain and update as needed SOPs for all safe work practices
and equipment and utilize them in the day to day training.
Provide advice, assist, and audit line management to ensure
that effective EHS is implemented and working. Perform and
contribute to the Site Training Plans by conducting employee
orientations; emergency response training; and coordination of
modular training programs for the Operation.
Specialities:
Creating, Executing & monitoring of safety & Environment policy
during Project Execution and commissioning as also once the
operation starts., adhering to compliance of Safety and Environment
standards. (GPCB Norms/Government Rules).
Preparation and up gradation of EHS procedures /standards as
per EHS guidelines.
To plan and control all Environments, Safety & Health related
activities on a regular basis to ensure compliance of statutory
requirements.
To create/ improve awareness through training and other means of
communication among the employees regarding
Environment, Safety, Health, Fire prevention & protection to
minimize disruption to production, eliminate lost time accidents &
generally meet the Obligation of company.
Ensure a zero injury work environment via proactive programs and
interventions.
Monitors and evaluates the workplace to ensure compliance with
OSHAS/ISO and other related regulations.
Develops and maintains safety and health records, compiles,
analyzes and report safety and health data to help identify trends
and evaluate safety performance. Conduct investigation of all
accidents / dangerous occurrences/First Aid Cases / Near Miss Cases
& recommend appropriate corrective measures.
Identification of hazards and Risk Assessment using Hazard
Identification and Risk Assessment ( HIRA ) and JobSafety Analysis (
JSA ). Coordinate and implement the recommendations found during
HAZOP studies with the help of respective departments.
Involved in traceability studies of industrial effluents for chemical
treatment plant and suggest modification of their existing E.T.P.,
Improvement in process.
Conduct Fire Drill, Procure, inspect and arrange to maintain Fire
Extinguishers.
Ensure 100% Compliance of Safety Gears and Distribution
of Safety PPEs to all Employees.
Organize campaigns, competitions & other special emphasis
programmes to promote EHS in the workplace.
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Ensure that all contractors and their employees follow the
prescribed safety norms.
Making Hazard Identification and Risk Analysis
Conducting implementation from safety program that have made
To conduct site visit and audit plant, include process, operation, and
HSE aspects of the plant.
EHS Regulatory compliance management
DIC Health & Safety Framework elements (OSHA Standards)
Establishing EHS culture in new business environment
Improve productivity and EHS performance through Lean Six Sigma
Process Safety Management (OISD/NFPA Standards)
Environmental Clearance and related procedure like Environmental
Impact Assessment / Public consultation.
Consent to Establish, Consent to Operate, Environmental Audit, Six
monthly & Annual Compliances,
Technical correspondences including preparation of replies to
queries/notices issued by concerned authorities etc
Implementing Occupational Health and Safety plans entailing
identification of hazards, analysis of data, process safety
management, implementation & post audits.
Identifying activities and processes which are hazardous and
undertaking steps for curtailing associated risks like HAZOP.
Safety measures for minimizing occurrence of accidents, fires,
calamities; conducting investigations for determining the cause of
industrial accidents.
Compliance of Site Safety Inspections and Audits.
Ensuring implementation of Safety & Health SOPs & Fulfilment of
Statutory Requirements like Safety Committee Meetings, Safety
Audit, On-site Emergency Plan.
Conceptualizing an Emergency Management plan for combating
accidents and other incidents.
Foreseeing performance bottlenecks and taking corrective measures
to avoid the same.
Formulating EHS reports and presenting the same to top
management for critical decision making.
Having good knowledge of relevant Indian and International Safety
standards (Due Diligence). Experience in safety process implementation
(PSM/HAZOP/Risk Analysis/JSA etc. Knowledge of OHSAS 18001:2007.
Project and technical risk assessments combined with independence in
reviews, Human factors and behavioural assurance Operational safety
excellence through a range of formal safety assessment processes,
interactive risk management delivery and quantitative techniques.
Approval of construction drawings from Director Industrial Safety and
Health under Factories Act.
On site & off site Emergency plan preparation, implementation and its
updating.
To make applications to the Chief Controller of Explosives, Nagpur as
well as Mumbai offices for various fresh / renewal of licenses under Gas
Cylinder Rules/ SMPV Rules/Petroleum & Explosives Rules.
Data Collection and Compilation from Site for various aspects like Water
consumption & Wastewater generation figures, Hazardous waste
generation, Third Party monitoring and review the same.
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Co-ordination with GPCB approved Environmental Audit Consultant as
well as site personnel for regular field monitoring. Review and finalization
of Annual Environmental Audit Report and its compliance to the High
Court as well as SPCB.
Quality Management System & Integrated Management System:
Structuring the Quality System Management to ensure compliance with the
requirements of the relevant international quality standard and DIC Fine
Chemicals Pvt. Ltd., Dahej India quality standard.
Integrated Management System for ISO 9001:2008, ISO 14001, 5001,
Pas 99 & OHSAS 18001.
MIS Reports; Planning, implementing and maintaining QHSE system in
accordance with ISO 9001, ISO 14001, ISO 50001, OHSAS 18001 and
Pas 99, Maintaining of Documents and Records.
Conducting Safety Audit, Conducting Health & awareness Programs
Accident Investigation.
Issuing the Quality Manual and Quality Assurance Procedures and
amendments thereto in accordance with procedures.
Ensuring that all employees, through induction and training programs,
understand international quality standard and DIC Fine Chemicals Pvt.
Ltd., Dahej India quality standard and are aware of the Company’s
Quality objectives.
Monitoring the interpretation and implementation of the Quality System
Management in order to verify that necessary systems and procedures
exist.
Scheduling, arranging and conducting internal audits of the system and
following up any necessary corrective action.
Scheduling, arranging and conducting external audits of suppliers and
contractors with the ultimate objective of improving the quality system
and hence their service to international quality standard and DIC Fine
Chemicals Pvt. Ltd., Dahej India quality standard.
Assisting the Branch / Functional Managers with the development of
quality circles and their integration into the overall quality system.
Reviewing Non-conformance Reports and Corrective Action Requests to
determine the principal causes of quality problems and non-
conformances in conjunction with Functional Managers.
Verifying the effectiveness of corrective and preventive action taken as a
result of non-conformances.
Support to reporting to Management on the performance of the Quality
System Management and opportunities for improvement.
Ensuring the Quality System Management records are collated and
integrated into the company information system in such a way that the
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“Objective Evidence” requirements of the relevant quality standard are
met.
Scheduling and coordinating Management Review Meetings.
Liaising with external assessment bodies, customers and suppliers on
Quality System Management matters.
Previous Organization
Previous Organization RSPL Limited, Ahmedabad for Greenfield Soda Ash Plant
(1500 TPD) & Captive Power Plant (50 MW)
Designation Dy. Manager – EHS (Corporate/Project/Site - EHS) – Heavy
Chemical Industry (Soda Ash & Mining Industry)
Duration September 2014 to September 2015
Reporting to President (Project)
Job Description:
Company Profile:
RSPL Ltd. (GHARI Detergent Group) is a Rs. 3800 Crores diversified,
multi-product industrial group engaged in business of Detergents, Soaps-
Venus Soap, Leather footwear-Red Chief, Dairy Products- Namaste India,
Real Estate etc. GHARI Detergent is one of the fastest and the largest
growing company in the FMCG market. Soda Ash being a basic raw material,
Company took strategic decision of backward integration and decided to set
up Green field Soda Ash Plant along with allied facilities like coal/lignite
based Captive Power Plant, RO/DM.
Working on Greenfield Soda Ash Plant (1500 TPD) Project (i.e. 2500 Crore)
sitting at Corporate / Project office at Ahmedabad which is coming near
Jamnagar, Environmental Impact Assessments Studies, CRZ
Clearance, Forest Clearance (Stage I & Stage II), NBWL Clearance,
Corporate EHS, Project-EHS and Site-EHS related Statutory
Clearance / approvals for Corporate / Project / Site EHS related
activities.
Job profile covers obtaining of all required clearances to start the
construction activity i.e. Environmental Clearance, CRZ Clearance, SPCB NOC
etc. till project commissioning requirements like Consent to Operate from the
SPCB, Explosive licenses, Factory Inspector drawing approvals etc. After
successful commissioning, post compliances of all the statutory approvals to
the concerned authorities.
Roles & Responsibilities:
Environmental Clearance and related procedure for Greenfield Soda
Ash Plant:
Worked as Deputy Manager (Environment, Health & Safety) for
Greenfield Soda Ash Project (1500 TPD) and Captive Power Plant
(50 MW) in Gujarat State.
Previous Organization
(Consultancy
Experience: August
2010 to February
2014)
Kadam Environmental Consultant, Vadodara, Sr.
Environment Consultant
EQMS India Pvt Ltd, Vadodara, Gujarat (Regional Office),
Specialist EIA/EHS & Industrial Sector HOD – All India Level
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Job Description
Consultancy Experience: Worked as Project Coordinator and
Functional Area Experts for following sectors;
NABET
Sector
Number
Name of Sector
Schedule
(EIA
Notification,
2006)
Category
9 Cement Plant 3 (b) A and B
16 Chemical Fertilizers 5 (a) A and B
17
Pesticides industry and pesticide
specific Intermediates (excluding
formulations)
5 (b) A and B
21
Synthetic organic chemicals industry
(dyes & dye intermediates; bulk
drugs and intermediates excluding
drug formulations; synthetic
rubbers; basic organic chemicals;
other organic chemicals and
chemical intermediates)
5 (f) A and B
23 Integrated Paint Industry 5(h) A
27
Oil & gas transportation pipeline
(crude and refinery/ petrochemical
products), passing through
national parks/ sanctuaries/coral
reefs /ecologically sensitive Areas
including LNG terminal
6(a) A
28
Isolated storage & handling of
hazardous chemicals (As per
threshold planning quantity
indicated in column 3 of schedule 2
& 3 MSIHC Rules 1989 amended
2000)
6 (b) B
Air Pollution Control and Management Studies & Air Quality Modelling
and Prediction and Report Preparation,
Preparing Air Quality Modelling by running models like ISCST3 and
AERMOD for various Sources,
Risk and Hazard Analysis by using DNV’s PHAST 6.7 and 7.0, Report
Preparation, Preparation of Disaster Management Plan, HAZOP Study
etc.,
Interaction with clients and officials regarding the project,
Conduct Public Hearings, Due Dillegence, World Bank Audits
Independently handling of EIA of industrial and infrastructure Projects;
Environment, making proposals for EIA, Health and safety; Conducting
EIA and writing EIA reports; Environmental modelling; GIS Analysis
and customization for EIA projects, Conducting EIA and writing EIA
reports; Environmental modelling, assisting in Public Hearing & MoEFCC
Clearances.
Having good knowledge of relevant Indian and International Safety
standards as a Due Diligence. Experience in safety process
implementation (PSM/HAZOP/Risk Analysis/JSA) etc., including
contractor safety management. Knowledge of OHSAS 18001:2007
Doing all Industries EIA Studies including QRA, Air Modelling etc.
Identify Hazards and implement Hazard prevention programs
On-site plan, Off site plan Co-ordination
Risk Management: Identification Knowledge of OSHAS 18001, ISO
14001 and 9001, Legal/Statutory Compliance
Ensure compliance with Environment, Health and Safety norms, code of
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conducts, rules and regulations
Baseline Air Monitoring Inspection & follow ups with GPCB, SPCB &
MoEFCC
Duration Kadam Environmental Consultant: From August 2010 to February
2013
EQMS India Pvt Ltd: From February 2013 to August 2014
TECHNICAL SKILLS
Corporate EHS / Project EHS / Site EHS
Environment Clearance, CRZ Clearance, Marine Studies, Forest Clearance, NBWL
Clearance
Environmental Impact Assessment Study for Soda Ash Industry
Air Pollution Control and Mitigation
Air Quality Modelling (Software ISCST3 and AERMOD)
Risk Hazard Analysis (Software DNV’s PHAST Version 6.7 and 7.0), HAZOP Study
Preparation of EIA Reports & FAEs Reports
RESPONSIBILITIES (CONSULTA NCY & CORPORATE/PROJECT/SITE EHS)
Project Coordinator for Soda Ash, Thermal Power Plant, Mining Projects, Synthetic Organic
Chemicals Industries, Chemical Fertilizers, Pesticides, Isolated Storage Projects, Integrated Paint
Industry, Cement Plants and Cross Country Pipeline Projects.
Assist EIA Coordinator during the EIA Report Preparation, Data Collection, Site Visits, during the
preparation of power point presentations for Public Hearing as well as final presentation
preparation, Conduct Public Hearings,
Assist the Functional Area Expert (Air Pollution and Air Quality Modelling) during the site visit for
the finalization of monitoring stations for ambient air monitoring, primary data collections,
preparation of MET file, running air quality modelling software (both ISCST3 and AERMOD),
interpretation of results, identification of Impact Zones and suggestion of mitigation measures,
Assist the Functional Area Experts (Risk & Hazard) in the analysis of risk and hazard related to
the storage, handling and transport of chemicals by using DNV’s PHAST Versions 6.7 and 7.0,
Works as a team member in various other projects as and when required.
Working on multinational projects involving strict reporting requirements and deadlines (Specially
for Due Diligence Audits and World Bank Projects)
Cross country Pipeline EIA Projects
ACADEMIC CREDENTIALS
Course College/ School
University/
Board
Year of
Passing
Percentage/
CGPA
B.Tech. (Chemical
Engineering)
Dharamsingh Desai
University
Deemed 2009 70.33 %
H.S.C. N.E.H.S.
Gujarat Higher
Secondary Board
2005 60.00 %
S.S.C. N.E.H.S.
Gujarat
Secondary Board
2003 82.71 %
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PERSONAL DETAILS
Date of Birth : 18th OCT 1987
Address : 203, Dhruti Complex, H.T. Road, Vadodara
Linguistic Abilities : Hindi, English and Gujarati
Present CTC : 9. 5 Lakhs
DECLARATION
I hereby declare that all the statements given above are correct and true on behalf of my
knowledge. If a chance is given to me, I am sure that I will do my best towards my work and
conduct. My experiences in the past have been positive ones due in part of my interpersonal skills. I
am a good team player, reliable, organized and enthusiastic to learn. I am sure I will carry over the
same enthusiasm and skill over in your organization.
Date: / / MAULIK SUTHAR
Place: Vadodara, Gujarat