GARMENT DYE SQUARE

1. NEW DEVELOPMENT WASH
SAMPLE PRESENTATION
Target Australia

3. How ozone works
Part 1
• There are three different ozone denim-bleaching methods in use today: wet, dry, and plasma. Of these, the wet and dry methods are currently the most common.
• A typical machine takes in oxygen from the air and converts it to ozone using electricity (ozone is produced naturally in the atmosphere during thunderstorms).
• The ozone is transferred into a sealed chamber (with or without water) where the bleaching takes place. In the wet process, the ozone is dissolved in water in a specially
sealed washing machine. For the dry process, ozone is added to the sealed chamber without water.
Part 2
• The wet process is effective for creating whole-garment bleach effects without using enzymes, bleach or PP. The dry process is effective at removing back-staining from
pockets and labels without bleaching the denim, and without using pocket-white chemicals.
• The dry process can also be used for specialized effects by wetting the denim before adding it to the machine. When ozone chemically reacts with indigo it is converted
back into oxygen. After the process is complete, any remaining ozone is converted back into oxygen before the machine is opened and the garments removed.
Ozone Machine Removing back-staining by ozone treatment

4. DESIGN STUDIO
ARTICLE NO. : M-ES-021021-07
BATCH NO. : M211008811
FABRIC : SJ
COMPOSITION : 100% ORG COTTON
GSM : 160
WASH : OZONE WASH
STYLE : MENS TEE
BEFORE OZONE
PRICE :$7.00/PC
AFTER OZONE 15 MINUTE WASH
PRICE :$7.50

5. DESIGN STUDIO
ARTICLE NO. : M-ES-021021-06
BATCH NO. : K201003249
FABRIC : SJ
COMPOSITION : 100% ORG COTTON
GSM : 160
WASH : OZONE WASH
STYLE : MENS TEE
AFTER OZONE 15 MINUTE WASH
PRICE :$7.50
BEFORE OZONE
PRICE :$7.00/PC

6. DESIGN STUDIO
ARTICLE NO. : M-ES-021021-06
BATCH NO. : K201002118
FABRIC : SJ
COMPOSITION : 100% ORG COTTON
GSM : 160
WASH : NATURAL DYE(DR. PETTRY)+ AFTER OZONE WASH
STYLE : MENS TEE
AFTER OZONE 15 MINUTE WASH
PRICE :$7.85/PC
BEFORE OZONE
PRICE :$7.20/PC

7. DESIGN STUDIO
ARTICLE NO. : M-ES-021021-06
BATCH NO. : K201002118
FABRIC : SJ
COMPOSITION : 100% ORG COTTON
GSM : 160
PRINT : N/A
WASH : NATURAL DYE(DR. PETTRY)+ AFTER OZONE WASH
STYLE : MENS TEE
AFTER OZONE 15 MINUTE WASH
PRICE :$7.85/PC
BEFORE OZONE
PRICE :$7.20/PC

8. Ozone effect and price idea (USD)
Price 0.40 $ 0.55 $ 0.70 $

9. Advantage of ozone wash
• It Saves chemicals, water, time and wash cycle.
• Change shade without any wet process.
• Strength of fabric remains same as before.
• Clean the surface of tinted garments.
• Used for changing light shade.
• Remove back stain from garments.
• Creates same effect as bleaching wash.
• Better working environment for workers.
• Used as purifier.
• Eco-friendly as it does not discharge any hazardous gas.
• Color removal is possible without losing strength.
• This method is simple and environmentally friendly because after laundering, ozonized water can easily be deionized by
UV radiation.
Limitation of ozone wash
• Shade consistency will varied.
• After ozone on printed garments print area will be faded
• Rib area color will change after ozone treatment

10. DESIGN STUDIO

11. DESIGN STUDIO
WASH FOB :$ /PC
TOTAL FOB :$ /PC

12. ⦿ Natural dyes:
⇰ TS Jeans (Pigment)
⇰ Doctor Petry (Pigment)
⇰ AMA Herbals (Vegetable)
Sources of Natural
Dyes
⦿ Natural dyes are considered to be eco-friendly as these are obtained from renewable resources as compared to synthetic dyes which are derived from non-renewable
petroleum resources.
⦿ These are biodegradable and the residual vegetal matter left after extraction of the dyes can be easily composted and used as fertilizer. They produce soft colors soothing to the
eye which are in harmony with nature.
⦿ In addition to these environmental benefits, natural dyes also offer functional benefits to the wearer and users of such textiles. Many of the natural dyes absorb in the
ultraviolet light. Improvement in UV protection characteristics of natural cellulosic fibers after treatment with natural dyes has been reported by various researchers.
⦿ In this discharge, the BOD and COD levels are in the lowest tolerance which is completely environmental friendly.
Advantages of Natural Dyes
⦿ Natural dyes are more expensive than synthetic dyes due to their source material and the time it takes to produce them.
⦿ Colors can vary as well. Since depending on the natural ingredients, the hues can vary and uniformity can be bit difficult to
achieve, especially from crop season.
⦿ Natural dyes are from the natural based derivatives and it causes color variations in lot to lot in a minimum manageable level.
⦿ The liquid dyes get separated by sedimentation at the bottom of the packing. But this will not cause dyeing problems which is
solved by re-mixing the separated color with water.
⦿ However, considering their slew of benefits for the environment, these few disadvantages are worth it.
Disadvantages of Natural Dyes
⦿ Only possible to dye in garment form.
⦿ Limited colors available. Only single shade possible. Color combination not possible. Tone adjustment also not possible.
⦿ Only lighter shade can be achieved. Darker color not possible to achieve.
⦿ Production will slower comparing to normal dyeing.
⦿ Trichromatic color combination may not possible.
⦿ Very slow production to dye manufacture.
⦿ Only GOTS certificate possible, no other certification possible.
Limitations of Natural Dyes
DESIGN STUDIO

13. ARTICLE NO. : M-ES-090221-13
BATCH NO. : S201010042
FABRIC : BABBLE JERSEY
COMPOSITION : 95% CTN+5% LYC
GSM : 180
WASH FOB :$ 2/PC
TOTAL FOB :$ /PC
WASH : NATURAL COLOR TIE DYE( TS.JEANS)
STYLE : MENS TEE
DESIGN STUDIO
FABRIC & WASH VIEW
SUSTAINABLE
Limitations for tie dye:
⊚ Piece to piece shade variation will happen due to
open bath dyeing.
⊚ Piece to piece tie pattern variation will occur due to
manual tie.
⊚ Tie line may occur thick & thin in some area.
⊚ Color cloud will look like uneven on the garment.

14. STYLE NO : M-ES-CJJIBJ-05(OP-02)
BATCH NO : K201005710
FAB TYPE : YD SLUB JERSEY
COMPOSITION : 100% ORGANIC COTTON
WASH : SUSTAINABLE COLOR TIE DYE, COLOR
COLOR : AVITRRA ( BEIGE, LIGHT KHAKI) & NATURAL
COLOR TS-JEANS CARE( EARTH PIGMENT ROS 8%)
GSM :210
WASH FOB :$ 2/PC
TOTAL FOB :$ /PC
STYLE : MENS POLO
DESIGN STUDIO
WASH VIEW
Limitations of Drop Dyeing:
⊚ Piece to piece shade variation will happen due to drop
dyeing method. Color tone will vary (light/dark) in same
garment.
⊚ Piece to piece pattern variation will occur due to manual
dyeing.
⊚ Color cloud will look like uneven on the garment.
⊚ Test parameters will moderate.
⊚ Production will slow and also time consuming due to
manual work.

15. STYLE NO : M-ES-BGJJB-05
BATCH NO : S201000474
FAB TYPE : S/J
COMPOSITION : 100% ORGANIC COTTON
PRINT : PIGMENT
GSM :160
WASH : NATURAL COOR SPRAY(TS JEANS CARE )
WASH FOB :$ 1.5 /PC
TOTAL FOB :$ /PC
STYLE : MENS POLO
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible
Limitations of Color Spray:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment has unique look and effect.
⊚ Spray effect can be high/low in a same garment due to
manual spraying.
⊚ Unevenness can be occurred in fabric gathered areas.

16. ART NO : M-TA-WASH-181021-04
FABRIC TYPE : S/J RFD
COMPOSITION : 100% COTTON
GSM : 160
WASH : SUSTAINABLE COLOR SPRAY(TS JEANS)
WASH FOB :$ 2 /PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH VIEW
Limitations of Color Spray:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment has unique look and effect.
⊚ Spray effect can be high/low in a same garment due to
manual spraying.
⊚ Unevenness can be occurred in fabric gathered areas.

17. ART NO : M-TA-WASH-181021-05
FABRIC TYPE : S/J RFD
COMPOSITION : 100% COTTON
GSM : 160
WASH : SHADOW WASH
WASH FOB :$ 2/PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations of Shadow Dyeing:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment will have unique look and effect.
⊚ Unevenness can be occurred because of Shadow treatment.
⊚ Fastness properties are moderate.

18. ART NO : M-TA-WASH-181021-06
FABRIC TYPE : S/J RFD
COMPOSITION : 100% COTTON
GSM : 160
WASH : SUSTAINABLE COLOR DYE+WATER
DROPING(TS JEANS)
WASH FOB :$ 1.5 /PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible.
2. Alternative way of gmt dye.
Limitations of Water Drop Dyeing:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment will have unique look and effect.
⊚ Each garment will carry different high and low effect.
⊚ Unevenness can be occurred because of nature of spray dyeing.
⊚ Fastness properties are moderate.
⊚ Dry rub fastness will be 2 to 2-3.

19. ARTICLE NO. :M-ES-200521-02
BATCH NO. : S211000078
FABRIC : S/J+ WOVEN
COMPOSITION : 100% Ambika CTN
Y/C : 30/1 Ambika
GSM : 170
WASH FOB :$ 1/PC
TOTAL FOB :$ /PC
WASH : NATURAL COLOR GARMENT DYE(TS-JEANS)
STYLE : MENS TEE
DESIGN STUDIO
CUT & SEW AND POCKET VIEW
Limitations of Natural Dyeing Program:
⊚ Only possible to dye in garment form.
⊚ Limited colors are available. Only single shade possible. Color
combination not possible. Tone adjustment also not possible.
⊚ Only lighter shade can be achieved. Darker color (BLACK) not
possible to achieve.
⊚ Trichromatic color combination may not possible.
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment will have unique look and effect.
⊚ Shade cannot be controlled because the dyes are collected from
different natural sources.
⊚ Fastness properties as like as Pigment Dye.
⊚ Production will slower comparing to normal dyeing.

20. ARTICLE NO : M-ES-090221-09
BATCH NO : S201009407
FABRIC : pk
COMPOSITION :100% CTN
GSM :180
wash : natural color tie dye.
Y.COUNT : 30/1Compact
WASH FOB :$ 2/PC
TOTAL FOB :$ /PC
STYLE : MEN’S POLO
DESIGN STUDIO
ARTICLE NO : M-ES-090221-04
BATCH NO : S201008022
FABRIC : RFD S/J
COMPOSITION :100% ORG CTN
GSM :180
PRINT : COTTON FLOCK
WASH : TS JEANS (GARMENT
DYE+COLOR SPRAY)
WASH FOB :$ 1.8/PC
TOTAL FOB :$ /PC
Y.COUNT : 26/1 com
STYLE : MEN’S TEE

21. ART NO : PIMA-TEE-210419-10 (J.DESIGN)
FABRIC TYPE : JACQUARD
COMPOSITION : 100% COTTON
GSM : 182
WASH : RECYCROM COLOR DYE
WASH FOB :$ /PC
TOTAL FOB :$ /PC
STYLE : MENS POLO
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible
Limitation of garment dye.
Not possible due to dyes are not available in BD.

22. ASUDEL series dyes are new type, they can bring specific vintage effect on garment
dyeing, this is a new invent OF ASUTEX.
Advantages:
1.Have strong vintage style as pigment acting, but deeper color.
2.Excellent color fastness as reactive dyes.
3.Low dosage, only 40%-60%of reactive or pigment dye can make the same color
depth, high absorption.
4. Simple process, short time, only need about 3 hours.
5.Needn't add alkali during dyeing process, don't corrode zipper.
6.Easy control(reproduce, color reparation & change).
7.Full color.
8.Easy cleaning.
9.ECO.
ASUDEL GARMENT DYE
more sustainable than regular pigment dye/vintage
effect
ART NO :M-BMC-161021-01
FABRIC TYPE : RFD TERRY
BATCH :S211006813
COMPOSITION : 100% CTN
GSM : 190
Y/C : N/A
WASH : ASUDEL WASH (MORE SUSTAINABLE)
+ PP ALERTNATIVE RDNDOM WASH
WASH FOB :$ 1.75 /PC
TOTAL FOB :$ /PC
STYLE : MENS SWEAT
⦿ Less water used in dyeing i.e. water Saving.
⦿ Less temperature is required in dyeing i.e. energy
saving.
⦿ Less time required for reactive dyeing i.e. time Saving.
⦿ Less effluent discharged into the ETP.
⦿ Reduced CO2 emission.
Sustainable features:
DESIGN STUDIO
P.P
Alternative
⦿ It is a powerful oxidizing agent.
⦿ Can be use in all P.P process frequently.
⦿ We can get desired P.P effect with this chemical
without using Potassium permanganate (KMNO4).
⦿ Less hazardous.
⦿ People who are working in P.P process, they have
no risk in inhalation, skin diseases.
⦿ Less impact on environment.
Sustainable features:

23. ARTICLE NO. : M.NA.271220.13
BATCH NO. : K201001106
FABRIC : WAFFLE RIB
COMPOSITION : 100% COTTON
GSM : 210
WASH : GARMENT DYE WITH PP SPRAY(ASUDEL METHOD)
WASH FOB :$ 1.75/PC
TOTAL FOB :$ /PC
STYLE : MENS FULLSLEEVE
DESIGN STUDIO
WASH VIEW
Limitations of Dye+PP Spray:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment has unique look and effect.
⊚ Spray effect can be high/low in a same garment due to
manual spraying.
⊚ Uneven wash effect can be produced in same garment.
⊚ Fastness properties will be good, only the Color fastness
to wash will be poor.

24. ARTICLE NO. : M-ES-CJJIBJ-07(OP-02)
BATCH NO. : S201001475
FABRIC : RFD S/J
COMPOSITION : 100%ORG COTTON,
GSM : 250
WASH : AVITERA GARMENT DYE
WITH SUSTAINABLE PP (SUSTAINABLE WASH)
WASH FOB :$ 1.5/PC
TOTAL FOB :$ /PC
STYLE : MENS SWEAT
DESIGN STUDIO
Avitera@SE Dyes (Huntsman)
⦿ Reactive in nature.
⦿ Less water required in dyeing (1:6).
⦿ Dyeing can be done at lower temperature(60°C).
⦿ Take shorter time to achieve required shade (4 Hours).
⦿ Higher fixation of dyes.
⦿ Can achieve different shade easily.
⦿ No need of a fixing agent in Dyeing.
⦿ Easy dyeing process.
⦿ Has excellent fastness properties.
Main Features of Avitera Dyes:
⦿ Less water used in dyeing i.e. water Saving.
⦿ Less temperature is required in dyeing i.e. energy saving.
⦿ Less time required for reactive dyeing i.e. time Saving.
⦿ Less effluent discharged into the ETP.
⦿ Reduced CO2 emission.
⦿ Lower BOD & COD load through the environment.
⦿ Minimum use of resources in dyeing process.
Sustainable features:
P.P
Alternative
⦿ It is a powerful oxidizing agent.
⦿ Can be use in all P.P process frequently.
⦿ We can get desired P.P effect with this chemical without using
Potassium permanganate (KMNO4).
⦿ Less hazardous.
⦿ People who are working in P.P process, they have no risk in
inhalation, skin diseases.
⦿ Less impact on environment.
Sustainable features:

25. ART NO : M-TA-WASH-181021-01
FABRIC TYPE : S/J RFD
COMPOSITION : 100% COTTON
GSM : 160
WASH : RECATIVE DYE
WASH FOB :$ 1/PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations of Reactive Dyeing Program:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment will have unique look and effect.
⊚ Each garment will carry different high and low effect.

26. ART NO : M-TA-WASH-181021-02
FABRIC TYPE : S/J RFD
COMPOSITION : 100% COTTON
GSM : 160
WASH : RECATIVE DYE+SUSTAIBABLE PP SPRAY
WASH FOB :$ 1.5/PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations of Dye+PP Spray:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment has unique look and effect.
⊚ Spray effect can be high/low in a same garment due to manual
spraying.
⊚ Uneven wash effect can be produced in same garment.
⊚ Fastness properties will be good.

27. ARTICLE NO. :M-ES-200521-027
BATCH NO. : S211000043
FABRIC : S/J
COMPOSITION : 100% CTN
Y/C :
GSM : 170
PRINT : POWDER WASH
WASH FOB :$ 1.8/PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
POWDER WASH
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations of Powder Dyeing:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment has unique look and effect.
⊚ Powder effect can be high/low in a same garment.
⊚ Unevenness can be occurred because of powder dye.

28. ART NO : DS.AD.01102020-02
BATCH NO : S201003053
FABRIC TYPE : S/J
COMPOSITION : 100% CTN
GSM : 180
Y/C : 24/1CC
WASH : TIE DYE WITH INSIDOUT CPD
WASH FOB :$ 1.2/PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations for Tie dye+Inside CPD:
⊚ Piece to piece shade variation will happen due to open bath
dyeing.
⊚ Piece to piece tie pattern variation will occur due to manual tie.
⊚ Tie line may occur thick & thin in some area.
⊚ Color cloud will look like uneven on the garment.
⊚ Fastness properties are as like as pigment.

29. ARTICLE NO. : QS-190921-14
BATCH NO. : S211006813
FABRIC : S/J
COMPOSITION : 100% CTN
GSM : 160
WASH : TIE DYE
WASH FOB :$ 1.5/PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH & PRINT VIEW
o Possibility of garment dye.
1. Yes its possible
Limitations for tie dye:
⊚ Piece to piece shade variation will happen due to
open bath dyeing.
⊚ Piece to piece tie pattern variation will occur due to
manual tie.
⊚ Tie line may occur thick & thin in some area.
⊚ Color cloud will look like uneven on the garment.

30. ARTICLE NO. : QS-190921-02
BATCH NO. : S211006816
FABRIC : S/J SLUB
COMPOSITION : 100% CTN
GSM : 210
WASH : CPD
WASH FOB :$ 1 /PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH & PRINT VIEW
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations of Cool Pigment Dyeing Program:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment will have unique look and effect.
⊚ Each garment will carry different high and low effect.
⊚ Unevenness can be occurred because of nature of cool pigment
dyeing.
⊚ Fastness properties are as like as pigment.

32. ARTICLE NO. : M-ES-250921-01
BATCH NO. : S211004935
FABRIC : TERRY
COMPOSITION : 100% CTN
GSM : 280
WASH : SUSTAINABLE COLOR CPD
WASH FOB :$ 1.3/PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH VIEW
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations of Cool Pigment Dyeing Program:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment will have unique look and effect.
⊚ Each garment will carry different high and low effect.
⊚ Unevenness can be occurred because of nature of cool pigment
dyeing.
⊚ Fastness properties are as like as pigment.

33. ARTICLE NO. : M-ES-250921-02
BATCH NO. : RFD
FABRIC : S/J
COMPOSITION : 100% CTN
GSM : 160
WASH : SUSTAINABLE COLOR CPD
PRINT : BIODEGRADABLE PRINT
WASH FOB :$ 1.3 /PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
DESIGN STUDIO
WASH & PRINT VIEW
o Possibility of garment dye.
1. Yes its possible
2. Alternative way of gmt dye.
Limitations of Cool Pigment Dyeing Program:
⊚ Wider and piece to piece shade variation can be occurred.
⊚ Each garment will have unique look and effect.
⊚ Each garment will carry different high and low effect.
⊚ Unevenness can be occurred because of nature of cool pigment
dyeing.
⊚ Fastness properties are as like as pigment.

34. ARTICLE NO. : ARIFIN-120721-14
BATCH NO. : S211004608
FABRIC : S/J
COMPOSITION :100% CTN
Y/C : 28/1CC
GSM : 160
PRINT FOB :$ /PC
TOTAL FOB :$ /PC
STYLE : MENS TEE
Laser is being used in apparel industry from nineteenth century for various garment manufacturing applications. There are several advantages of using laser over the conventional
processes in cutting, engraving, embossing, denim fading and other applications. In addition, product damage potential is reduced, no/less consumables are needed and no problem of
toxic by-product disposal as found in some processes. Today’s laser equipment is a result of continuous research and development of earlier products, which has undergone several
changes. The initial laser systems were cumbersome, hard to run and difficult to maintain. However, the modern laser systems are simpler in operation and maintenance. Furthermore,
the earlier systems were involved with more safety issues and needed the gasses to be constantly replenished. The garment manufactures around the globe should take the advantage
of laser application in the post multi-fibre agreement regime to make their products more competitive. This review focuses on the technology of laser including various classifications.

35. ARTICLE NO : ARIFIN-120721-14
BATCH NO : S211004608
FABRIC : S/J
COMPOSITION : 100% CTN
GSM : 160
PRINT FOB :$ /PC
TOTAL FOB :$ /PC
PRINT : LASER PRINT
ARTICLE NO : LASER-01
BATCH NO :
FABRIC : TERRY
COMPOSITION : 100% CTN INDIGO
GSM : 300
WASH : MILD ACID
PRINT FOB :$ /PC
WASH FOB :$ 2 /PC
TOTAL FOB :$ /PC
PRINT : LASER PRINT
ARTICLE NO : LASER-02
BATCH NO : S201008354
FABRIC : DESIGN JERSEY
COMPOSITION : 95% CTN 5%LYCRA
GSM : 180
WASH : MILD ACID
PRINT FOB :$ /PC
WASH FOB :$ 1/PC
TOTAL FOB :$ /PC
PRINT : LASER PRINT
LASER PRINT