Eng. Mohamed Ali Taha Ali
Contact address [39 Elomera St. shoubra El kheima-Cairo-
Mobile: [+20112078747] Email: [email@example.com]
I am a flexible person seeking employment, which will allow development, growth and make use of my
Maintenance manager strives for excellence – Vast experience in repair and maintenance of
Over ten years in managing and directing entire maintenance activities of organization.
Determined to produce optimum efficiency; keeps up with policies and goals of organization.
Analyzes information, solves problems and works with minimum supervision.
Execution and delivery new30 ton/day electrical glass furnace project [Position: Site Manager
Execution and delivery 12 pot electrical glass furnace project [Position: Site Manager Engineer]
Execution and delivery 10 ton gas fire glass furnace project [Position: Site Manager Engineer]
Awarded by Saint-Gobain (France) for successful commissioning of Tank Furnace within target
Awarded by YDR (China) for successful commissioning of Furnace feeder within target dates.
Design and purchase of equipment and components of the project of furnace 3 tons daily.(
refractories, charger, gas train unit, heat exchanger, dust filter, steel structure, temperature and
firing control system) [Position: Site Manager Engineer]
Design many accessories and equipment for furnace to reduce production costs.
Execution and delivery Exhaust gas filter and dust filter. [Position: Site Manager Engineer]
Design and purchase of equipment and components for the project of rotary furnaces plant .(
refractories, steel structure, heat element and temperature control system Position : Maintenance,
Research & Development Sections Head]
Design of Furnaces, installation and operation examples of rotary kilns system, a day tank furnace,
Laboratory and heat treatment furnace, copper melting furnace. Handmade glass manufacturing
furnace Position: Maintenance, Research & Development Sections Head]
Played a major role in handling entire commissioning and start-up activities
Instrumental in maximizing quality & quantity of product to meet customer needs
Actively involved in sustaining high levels of product quality, with a target of zero quality defects
Significantly contributed in acquiring certifications for the quality, Iso.
Played a major role in reducing the costs of maintenance management
Designed and implemented special strategies related to maintenance procedures.
Utilized different reliability and testing strategies in plants to maintain and improve operation’s
CERTIFIED LEAN MANFACTURING GREEN BELT SMART CONSULTING EGYPT
Six Sigma Yellow Belt. Saymbios Consulting
Communication Skills Course Logic Management Consulting
Teamwork Skills Course Logic Management Consulting
Preventive (PM), Predictive Maintenance (PDM) Course Gulf Technical and Safety
training Centre (GTSC)
Ventilation & filtration course Alex Petro Technical Service
English course in Berlitz
Pneumatics basic training in Bosch Rexroth Company
Reverse Engineering course Bayan International training & consulting
The art of achievement Workshop course Knowledge
Time Management course Knowledge
Report preparing and writing skills Course Cairo University
Laws of team work Logic Management Consulting
Develop the leader & Supervision Skills Professional Management Expertise Center
Decision Making and Problem Solving Logic Management Consulting
Internal Auditors Preparation Based on Quality management systems ISO9001:2008
International Quality center
2001-2002 Position: [Design Engineer]
Company: Medmarco Equipment. For Plat Forming Machine and Medical Equipment.
Responsible for coordinating and planning daily production.
Design and equipment modifications engineer.
2002-2005 position : [production engineer]
Company: Chloride Egypt. For Automotive Batteries. Industrial
ROLES AND RESPONSIBILITY
To complete production plan by scheduling and assigning manpower.
Coordinate with manager planning and to understand plan and execute on day to day basis with daily
Review with core team.
Monitor all machines operating procedure in respective shift.
Prepare shift production report.
Data collection and analysis as per the need.
Responsible for effectiveness of processes (cycle time, Tact time, productivity, non- added value of
Take decision regarding rejection, rework and deviation in concerned with senior.
Prepare and maintain document as per ISO
Prepare daily plan, discuss with concerned head and executive with daily review for correction on all
Worked on projects to reduce the rejection in production.
Strong analytical skills, self-starter & attitude for learning new things.
To take meeting of operator.
In depth knowledge of manufacturing processes.
Responsible for 5s in the operation area.
Responsible for the product quality and equipment status.
Root cause analysis & modification of processes.
Responsible for 5s, 6 sigma, KAIZEN, KANBAN in the operation area.
Optimized material utilization
2005-till now Position: [Maintenance, Research & Development Industrial
Review operations and confer with technical or administrative staff to resolve production or processing
Prepare and Maintain Maintenance reports and personnel records.
Preparing and following up the annual budgets.
Planning and Implementation of several expansion projects.
Applying many innovations for cost reducing and improving the production process.
Liaising with client departments and customers
Interfaces with outside vendors for component selection, manufacturing, and assembly.
Responsible for running maintenance processes smooth and efficient and Maintenance and
development for Mechanical Equipment
Prepared plans for preventive and predictive maintenance of equipment's and continuous focus on OEE
Generating schedules for routine maintenance, calibration and troubleshooting of equipment's on a
regular basis for higher productivity & efficiency
Handling various furnace and operational related emergencies/plant emergencies
Dealing with emergency and unplanned problems and repairs.
Responsible to keep all working equipment maintained and running in good conditions with high
reliability and high availability.
Continuously optimizing the maintenance processes.
Responsible for man power utilization to get maximum benefits.
Guiding, coaching and supporting personnel under my management and implement planes for
subordinate's skills improvement.
Guard and evaluates maintenance results and planning in relation to equipment availability,
maintenance effectiveness and efficiency through computerized maintenance system and internal
Follow up and update department expenses to control the cost within the department budget and
Responsible for safety roles applying at all levels of maintenance processes for labors and energy
resources and familiar with LOCKOUT and TAGOUT procedures.
Exceptional problem solving and analytical abilities. Excellent communication, managerial and
Lean Applying the Manufacturing principles for the departments to arrive to the ideal
production process and apply the value stream mapping.
Applying the 5s principles maintenance work-shop.
Installation , Inspection and Operation for Glass Furnaces types electrical furnace (cold
top) & Gas furnace (hot top) & Rotary furnace and glass lehr furnace & pot furnace & experimental
furnace & kiln furnace... etc.
Maintenance for all furnaces equipment and accessory patch charge machine, feeding
system for patch and cullet. Magnetic vibrators, Bin Activators Silos,
Maintenance pumps systems, Centrifugal pumps, pneumatic and electric eccentric
Diaphragm pump, Spiral pumps (cavity) pumps, Gear pumps and piston pumps... etc.
Filters maintenance dust Air filter, exhaust air filter dust Water filters and Press Sludge filters.
Maintenance for Cullet Scrapers system, Cullet Clutch Crush, Rotary Head distributor ,
linear distributor, chain conveyor, vibratory tray feeders.
Conveying system Maintenance pneumatic Conveying system, Vertical system
(Bucket Elevators) and Horizontal system (Conveying Belts).
Ventilation Filtration Systems design and execute for different projects at production
sections at Asfour Crystal Comp.
Furnace cooling systems (water and air) design, execute, equipment installation and maintenance
for all furnaces cooling system.
Red Lead Plant. Maintaining the equipment continuous running to achieve production plans.
With the modifications to reduce the times of Break down time while reducing maintenance costs
and maintain the safety and health of individuals from pollution.
Tempering furnace (lehr). Responsible for maintenance and operation of furnaces with high-
reliability equipment. With the development of preventive and periodic maintenance programs. And
provision of spare parts and operating low cost.
AutoCAD& Mechanical Drawing
Microsoft Windows & Microsoft Office (All Editions).
Excellent usage of Internet Browsing & Searching
Motivated about developing good relations with others
Effective working alone or as a co-operative team member
Enhanced the ability to listen with objectivity and logically analyze information
Arabic; Native language
English; fluently spoken, read, write, and communicate with others.
Referee: Eng. Hussein Mohamed Ali
Maintenance Section Head / Asfour Crystal Company
Address: [Shoubra Elkhima- Cairo – Egypt