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The plight and situation of Manufacturing
The changing World # 1---Population Changing




1 ) Qua it incr singr pidl Goba popul t is 7Bilion in 20 a w lr ch 9bilion in 20 ,
       nt y ea a y: l l aion                   l        11 nd il ea    l        50
   a incr se by1 bilion ev y20yeas
    nd ea          l er          r
2) Aging: Curenty8 milion popul t ov 60yeas ol cov 12.8 oft a popul t
             r l 93 l         aions er    r d, er % ot l aion;
   for stw lr ch 2.4bilion in 20 a cov 3 % oft a popul t A societ is coming.
      eca il ea       l         50 nd er 0 ot l aion. ging      y
The changing World #2---Urbanization




Ur nizaion: T r a popul t fir t ov pa t ur n popul t in 20 7.
  ba t he ur l aion st ime er ss he ba           aion 0
Ov 50 peopl l ing in cit in 20 -60 in 20 0-67% in 20
  er %    e iv         y 12-- %         3 --        50
The changing World #3---Climate Changing




W l Cl t Cha
  ord imae nging: Compae t 18h Cent y, T gl l a er ge sur ce t
                         r o t         ur he oba v a           fa emper t e incr sed 0 cent a T most hotest 12 yeas fr
                                                                       aur ea .76 igr de. he                 t        r om
met ol lobser aion, 11 yeas ae in bet een 1994a 20 5. T emission ofgr
   eor ogica    vt        r r       w          nd 0 he               eenhouse ga incr ses r pidl T imper t Huma is biggera
                                                                                ses ea a y, he          il o   n          nd
bigger T env onmenta it pr ect is acommon issue foralcount ies
      . he ir       nd s ot ion                     l    r
The changing World #4 ---Globalization




Gobaizaion: Due t t gl lcommunicaion, IT t a t t is mor a mor conv , t “Goba v l ge” ma t cont ctbet een counties mor a mor
 l l t          o he oba         t , r nsporaion       e nd e enient he l l ila        kes he a w            r       e nd e
cl t gl is cha “smal a smal ” .
 ose, he obe  nging ler nd ler
1 ) F om 1950t 20 4 t gl l ta v ume incr sed 27.5 t
     r       o 0 , he oba r de ol       ea        imes;
2 ) T or nizaion per ming t gl l business incr sed fr 170 0t 70 0 ;
     he ga t        for   he oba              ea om 0 o 0 0
3) In t pa 4 yeas, T seat a t t incr sed fr 60kil t es t 270kil t es.
      he st 0 r he r nsporaion ea om            o on.mil o    o on.mil
The changing China #1—from “ Quantity” to “Quality”




Since opening t t out w l fort l st3 yeas, Chinais t mostquickesteconomyincr sing county(1979- 0 t a er ge economyincr se w h t high l elof
              o he side ord he a 0 r               he                       ea        r      20 9), he v a            ea it he       ev
9.8 Chinese G ar dyexceed Jpa a pl yt numbert o ofgl lbusiness, l s ofindex (ca saes, phone useret ea No. one, “Qua it r l t pr e of
   %,           DP lea        a n nd a he          w    oba           ot           r l               c.)r ch        nt y” eaized, he essur
r ce, env onmenta compet ion incr sed, so t dev opmentmustcha fr “ qua it t “Quait t r ing t biggestbot t st ongest
 esour      ir      nd     it    ea       he el               nge om      nt y” o l y, aget he               h he r     .
The changing China #2—Urbanization progress




F t fir t Chinese ur nizaion is ov 50 in 20 t fut e ur nizaion w lspeed up gr t
 or he st ime,      ba t          er %     11, he ur ba t il                 owh.
The changing China #3—Cheap labor cost will no longer back again




In t pa 3 yeas fr R m a Open, l borcostincr sed a er ge 14 a ly. Saaydoubl ev yfiv yeas. Compaing w h dev oped counties, t
   he st 0 r om efor nd       a            ea v a % nnual l r            es er e r            r it el              r he
ga ofl borcostr
  p a          educed fr 20t t 46t
                        om imes o - imes
The changing China #4--- Environment and resource pressure increased rapidly




   T curentv ume of4 ma miner l w lonl r in 24a er5- yeas, onl 6a er15- yeas, 1/ peopl st ldr unquaified w t , one t d ofcit
    he r ol         5 in     as il y ema       ft 10 r y ft 20 r 4 e il ink                        l      aer hir          y
   peopl br t polut a , cit r
       e eah l ed ir y ubbish innocuous teamentl t n 20 Industyha r w st teamentonl 3 t t 10polut cit a 5 of
                                        r t ess ha %,        r zadous a es r t    y 2%, he op  l ed ies nd
   t in China
   hem       .
The changing China #5—Over capacity, intensifying competition


Unbaa gr t on inv menta consumpt
    l nce owh    est   nd      ion
1 ) Aer ge gr t r t on fix a inv mentw s ov 20 in cont
     v a owh ae             sset est  a er %         inues fouryeas fr 20 2- 0 but
                                                                  r om 0 20 5,
gr t on consumpt
  owh          ion(socia r a goods)w s bet een 9%- %, t for one is a t o t quickert n t
                        l et il     a w          13 he mer          bout w imes   ha he
lt
aer


2 ) T lindust y: st , el r yt auminium, ca, al cacium cabide, copper ca ing et ov ca cit
     ypica  r eel ectol ic l              r loy, l      r           , st c. er pa y
a compet ion mor a essiv
 nd    it       e ggr e.
The changing China #6—the power of Times




T pr ess oft t cr t t newpr s a newindusty, sa t aso speed up t el t ofpr s a industy.
 he ogr    he imes eae he  oduct nd     r me ime l            he iminaion oduct nd r
T pr ess, int
 imes ogr   ensifying compet ion. No cont innov t mea t be el t quickl
                           it           inue   aion ns o iminaed     y.
The changing China #7– The power of Technology

                                                            Chinaa ospa ma t pow oft
                                                                  er ce- nifest he er echnol
                                                                                           ogy




F ur ma ct e mustint ae t a a t
 ut e nufa ur      egr t he dv nced echnol
                                         ogy:
Suppor t
      t echnol — IT
             ogy—
Keyt
   echnol — v t lma ct e, R pid Pr ot
        ogy— irua nufa ur a ot yping, int l ma ct e…
                                        eligent nufa ur …
Technology innovation and talents
?
Bi- erofinnov t T
  pow        aion: echnol + T l s
                        ogy aent
KOCEL ”Four” innovation model




Innov t e idea: Cont cr t innov t idea const uctinnov t env onment
     aiv           inue eae    aion , r              aion ir     ;
Innov t e pl n : Pr e t innov t bynewscheme, innov t pl n;
     aiv a         omot he   aion                 aion a
Innov t r aion a syst Buil innov t r aion a mar r r &innov t syst
     aion egul t nd em: d       aion egul t nd tix eseach aion em;
Innov t w king mode : CSP/ σ— T w yw w k.
     aion or             6 he a e or
Continues innovation




                 T ee ma gementr ol ion, t ee ideol lema t ov come t ee cr
                  hr na         ev ut hr          ogica ncipaion, er hr isis
Reorganization




            Setup specific dut l dera st ff.
                             y ea nd a



A ptcompa t a ion, fl tening or nizaion, ca sect syst
 da      ny r nsit at          ga t        ncel ion em
Talents Creating: boost ”KOCEL rapid talent creating”




               Curentdema v ume a fut e dev opmentdema v ume
                 r       nd ol nd ur el               nd ol




  Posit a educaion ba ound, skil, j t l et st uct e.
      ion, ge, t ckgr           l ob ite c. r ur
                                                   .




                                                  Heat mor l y, skil
                                                     lh, ait l


                                 V ume is pr
                                  ol        econdit st bl is t ba quait is indemnit
                                                  ion, a e he se, l y             y.
                                          F on l t m stuct e a ust
                                           ocus ong er r ur dj ment
Green manufacturing
Green
                                                                                           manufacturing




T w e l ofpr fr designing. M nufa ur pa ge, ta t t using unt dumping, t impa (negaiv a )t env onmentis minimum, r ce efficiency
 he hol ife oduct om        a ct ing, cka r nsporaion,     il         he ct t e ffect o ir                       esour
                                                          is maximum .
Green manufacturing mode


                         “F e gr Geen design, Geen maer l Geen t
                           iv een”( r          r     t ia, r echnol Geen pa ge, Geen t eament
                                                                  ogy, r   cka r r t )




Geen ma ct ing is int aed a ybiot
 r     nufa ur      egr t ppl echnol gr chemisty, ITt
                                   ogy, een   r echnol a env onment lr r r tma t ma ct e pr
                                                      ogy nd ir   a eseach esul ke he nufa ur ocess no orl cr t w st a polut ntor
                                                                                                         ess eae a e nd l a
ma ct e syst compr
  nufa ur em      ehensiv int aed ecot ma ct ing t
                         e egr t     ype nufa ur echnol
                                                      ogy。
Geen ma ct ing mode is t w yt r l ma ct ing l t m cont
 r     nufa ur         he a o eaize nufa ur ong er   inues dev opmentmodel
                                                              el         .
The way to solve the problem




                        A hing ca be done a fa a yourt
                         nyt     n         s rs      houghtca go t
                                                             n o
Research of transition development mode
F t e 1: Pr M nufa ur maket r r a a er
 eaur      e- a ct ing( r ing, eseach) nd ft
  M nufa ur ser ice)w lbe bigger ma ct ing pr w lbe smal .
   a ct ing( v il               , nufa ur    ocess il  ler




                                Market


                Research
                                                             Market               Research
                                              Sales

                                                                      Manufacturing
                           Manufacturing


                  ……                     Management

                                                                      Service
F t e 2: Suppl t a sol ion
 eaur        y ot l ut




                                                WnDaSquae
                                                 a      r




                                        Sel st → sel pr a sel ser ice, sel st et
                                          l uff l ogr m, l v             l uff c.
                             8 % empl w k on sit → l t n 50 empl w k on sit
                              0     oyee or    e ess ha %      oyee or    e
                                Pr fr ma ct e→ pr fr r r a ser ice et
                                  ofit om nufa ur ofit om eseach nd v c.
F t e 3 Digit lcompa
 eaur : a           ny




                         T symbolof21 cent yma ct ing w lbe t doubl I (Int l a Int aion)
                          he             ur nufa ur il he         e      eligent nd egr t
F t e 4 W BySpeed
 eaur ”: in




                    Speed w ldet mine t compet ion ca bil yofma ct e compa Saes r enue r es doubl ev y35 yeas. W BySpeed.
                           il er he          it pa it          nufa ur    ny. l ev      equir   e er - r in
F t e 5: A a t
 eaur dv nced echnol Geen M nufa ur Cont innov t
                   ogy, r a ct ing, inue      aion.



                    Rapid develop technology
                                                           Use in the company



                            W oft t
                             eb he hings                     DNCint l fa it
                                                                  eligent cil y


                            Cl comput
                             oud    ing                      Pr ae cl t cl
                                                               iv t oud, hin ient


                             ITt
                               echnol
                                    ogy                              TDM



                   Newmaer l newt
                        t ia,   echnol biot
                                     ogy, echnol
                                               ogy     V t lma ct ing, gr ma ct ing
                                                        irua nufa ur     een nufa ur



                         Newsyst Newpr
                               em,    ocess                E P, PDM M S, R , Ba code
                                                            R      , E F r



               One yea no innov t dev opmentw lst
                      r        aion, el      il op;
               T o yeas no innov t Compa w lr r ess;
                w r             aion,   ny il et ogr
               T ee no innov t fa t be el t
                hr          aion, ce o iminaed!
F t e 6: High- pr s, Bout guide consumpt w w h t br nd
 eaur        end oduct  ique,          ion, in it he a
F t e 7: Cooper t a w w Shae t gl y
 eaur          aion nd in- in, r he or



                  KOCE CONNOT T
                      L      AION:
                  W KINGT E HE , G OW T E HE , SHA INGT G OR
                   OR     OG T R R ING OG T R R HE L Y
the transition development of the china foundry industry

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the transition development of the china foundry industry

  • 1.
  • 2.
  • 3. The plight and situation of Manufacturing
  • 4. The changing World # 1---Population Changing 1 ) Qua it incr singr pidl Goba popul t is 7Bilion in 20 a w lr ch 9bilion in 20 , nt y ea a y: l l aion l 11 nd il ea l 50 a incr se by1 bilion ev y20yeas nd ea l er r 2) Aging: Curenty8 milion popul t ov 60yeas ol cov 12.8 oft a popul t r l 93 l aions er r d, er % ot l aion; for stw lr ch 2.4bilion in 20 a cov 3 % oft a popul t A societ is coming. eca il ea l 50 nd er 0 ot l aion. ging y
  • 5. The changing World #2---Urbanization Ur nizaion: T r a popul t fir t ov pa t ur n popul t in 20 7. ba t he ur l aion st ime er ss he ba aion 0 Ov 50 peopl l ing in cit in 20 -60 in 20 0-67% in 20 er % e iv y 12-- % 3 -- 50
  • 6. The changing World #3---Climate Changing W l Cl t Cha ord imae nging: Compae t 18h Cent y, T gl l a er ge sur ce t r o t ur he oba v a fa emper t e incr sed 0 cent a T most hotest 12 yeas fr aur ea .76 igr de. he t r om met ol lobser aion, 11 yeas ae in bet een 1994a 20 5. T emission ofgr eor ogica vt r r w nd 0 he eenhouse ga incr ses r pidl T imper t Huma is biggera ses ea a y, he il o n nd bigger T env onmenta it pr ect is acommon issue foralcount ies . he ir nd s ot ion l r
  • 7. The changing World #4 ---Globalization Gobaizaion: Due t t gl lcommunicaion, IT t a t t is mor a mor conv , t “Goba v l ge” ma t cont ctbet een counties mor a mor l l t o he oba t , r nsporaion e nd e enient he l l ila kes he a w r e nd e cl t gl is cha “smal a smal ” . ose, he obe nging ler nd ler 1 ) F om 1950t 20 4 t gl l ta v ume incr sed 27.5 t r o 0 , he oba r de ol ea imes; 2 ) T or nizaion per ming t gl l business incr sed fr 170 0t 70 0 ; he ga t for he oba ea om 0 o 0 0 3) In t pa 4 yeas, T seat a t t incr sed fr 60kil t es t 270kil t es. he st 0 r he r nsporaion ea om o on.mil o o on.mil
  • 8. The changing China #1—from “ Quantity” to “Quality” Since opening t t out w l fort l st3 yeas, Chinais t mostquickesteconomyincr sing county(1979- 0 t a er ge economyincr se w h t high l elof o he side ord he a 0 r he ea r 20 9), he v a ea it he ev 9.8 Chinese G ar dyexceed Jpa a pl yt numbert o ofgl lbusiness, l s ofindex (ca saes, phone useret ea No. one, “Qua it r l t pr e of %, DP lea a n nd a he w oba ot r l c.)r ch nt y” eaized, he essur r ce, env onmenta compet ion incr sed, so t dev opmentmustcha fr “ qua it t “Quait t r ing t biggestbot t st ongest esour ir nd it ea he el nge om nt y” o l y, aget he h he r .
  • 9. The changing China #2—Urbanization progress F t fir t Chinese ur nizaion is ov 50 in 20 t fut e ur nizaion w lspeed up gr t or he st ime, ba t er % 11, he ur ba t il owh.
  • 10. The changing China #3—Cheap labor cost will no longer back again In t pa 3 yeas fr R m a Open, l borcostincr sed a er ge 14 a ly. Saaydoubl ev yfiv yeas. Compaing w h dev oped counties, t he st 0 r om efor nd a ea v a % nnual l r es er e r r it el r he ga ofl borcostr p a educed fr 20t t 46t om imes o - imes
  • 11. The changing China #4--- Environment and resource pressure increased rapidly T curentv ume of4 ma miner l w lonl r in 24a er5- yeas, onl 6a er15- yeas, 1/ peopl st ldr unquaified w t , one t d ofcit he r ol 5 in as il y ema ft 10 r y ft 20 r 4 e il ink l aer hir y peopl br t polut a , cit r e eah l ed ir y ubbish innocuous teamentl t n 20 Industyha r w st teamentonl 3 t t 10polut cit a 5 of r t ess ha %, r zadous a es r t y 2%, he op l ed ies nd t in China hem .
  • 12. The changing China #5—Over capacity, intensifying competition Unbaa gr t on inv menta consumpt l nce owh est nd ion 1 ) Aer ge gr t r t on fix a inv mentw s ov 20 in cont v a owh ae sset est a er % inues fouryeas fr 20 2- 0 but r om 0 20 5, gr t on consumpt owh ion(socia r a goods)w s bet een 9%- %, t for one is a t o t quickert n t l et il a w 13 he mer bout w imes ha he lt aer 2 ) T lindust y: st , el r yt auminium, ca, al cacium cabide, copper ca ing et ov ca cit ypica r eel ectol ic l r loy, l r , st c. er pa y a compet ion mor a essiv nd it e ggr e.
  • 13. The changing China #6—the power of Times T pr ess oft t cr t t newpr s a newindusty, sa t aso speed up t el t ofpr s a industy. he ogr he imes eae he oduct nd r me ime l he iminaion oduct nd r T pr ess, int imes ogr ensifying compet ion. No cont innov t mea t be el t quickl it inue aion ns o iminaed y.
  • 14. The changing China #7– The power of Technology Chinaa ospa ma t pow oft er ce- nifest he er echnol ogy F ur ma ct e mustint ae t a a t ut e nufa ur egr t he dv nced echnol ogy: Suppor t t echnol — IT ogy— Keyt echnol — v t lma ct e, R pid Pr ot ogy— irua nufa ur a ot yping, int l ma ct e… eligent nufa ur …
  • 16.
  • 17. Bi- erofinnov t T pow aion: echnol + T l s ogy aent
  • 18. KOCEL ”Four” innovation model Innov t e idea: Cont cr t innov t idea const uctinnov t env onment aiv inue eae aion , r aion ir ; Innov t e pl n : Pr e t innov t bynewscheme, innov t pl n; aiv a omot he aion aion a Innov t r aion a syst Buil innov t r aion a mar r r &innov t syst aion egul t nd em: d aion egul t nd tix eseach aion em; Innov t w king mode : CSP/ σ— T w yw w k. aion or 6 he a e or
  • 19. Continues innovation T ee ma gementr ol ion, t ee ideol lema t ov come t ee cr hr na ev ut hr ogica ncipaion, er hr isis
  • 20. Reorganization Setup specific dut l dera st ff. y ea nd a A ptcompa t a ion, fl tening or nizaion, ca sect syst da ny r nsit at ga t ncel ion em
  • 21. Talents Creating: boost ”KOCEL rapid talent creating” Curentdema v ume a fut e dev opmentdema v ume r nd ol nd ur el nd ol Posit a educaion ba ound, skil, j t l et st uct e. ion, ge, t ckgr l ob ite c. r ur . Heat mor l y, skil lh, ait l V ume is pr ol econdit st bl is t ba quait is indemnit ion, a e he se, l y y. F on l t m stuct e a ust ocus ong er r ur dj ment
  • 23. Green manufacturing T w e l ofpr fr designing. M nufa ur pa ge, ta t t using unt dumping, t impa (negaiv a )t env onmentis minimum, r ce efficiency he hol ife oduct om a ct ing, cka r nsporaion, il he ct t e ffect o ir esour is maximum .
  • 24. Green manufacturing mode “F e gr Geen design, Geen maer l Geen t iv een”( r r t ia, r echnol Geen pa ge, Geen t eament ogy, r cka r r t ) Geen ma ct ing is int aed a ybiot r nufa ur egr t ppl echnol gr chemisty, ITt ogy, een r echnol a env onment lr r r tma t ma ct e pr ogy nd ir a eseach esul ke he nufa ur ocess no orl cr t w st a polut ntor ess eae a e nd l a ma ct e syst compr nufa ur em ehensiv int aed ecot ma ct ing t e egr t ype nufa ur echnol ogy。 Geen ma ct ing mode is t w yt r l ma ct ing l t m cont r nufa ur he a o eaize nufa ur ong er inues dev opmentmodel el .
  • 25. The way to solve the problem A hing ca be done a fa a yourt nyt n s rs houghtca go t n o
  • 26. Research of transition development mode
  • 27. F t e 1: Pr M nufa ur maket r r a a er eaur e- a ct ing( r ing, eseach) nd ft M nufa ur ser ice)w lbe bigger ma ct ing pr w lbe smal . a ct ing( v il , nufa ur ocess il ler Market Research Market Research Sales Manufacturing Manufacturing …… Management Service
  • 28. F t e 2: Suppl t a sol ion eaur y ot l ut WnDaSquae a r Sel st → sel pr a sel ser ice, sel st et l uff l ogr m, l v l uff c. 8 % empl w k on sit → l t n 50 empl w k on sit 0 oyee or e ess ha % oyee or e Pr fr ma ct e→ pr fr r r a ser ice et ofit om nufa ur ofit om eseach nd v c.
  • 29. F t e 3 Digit lcompa eaur : a ny T symbolof21 cent yma ct ing w lbe t doubl I (Int l a Int aion) he ur nufa ur il he e eligent nd egr t
  • 30. F t e 4 W BySpeed eaur ”: in Speed w ldet mine t compet ion ca bil yofma ct e compa Saes r enue r es doubl ev y35 yeas. W BySpeed. il er he it pa it nufa ur ny. l ev equir e er - r in
  • 31. F t e 5: A a t eaur dv nced echnol Geen M nufa ur Cont innov t ogy, r a ct ing, inue aion. Rapid develop technology Use in the company W oft t eb he hings DNCint l fa it eligent cil y Cl comput oud ing Pr ae cl t cl iv t oud, hin ient ITt echnol ogy TDM Newmaer l newt t ia, echnol biot ogy, echnol ogy V t lma ct ing, gr ma ct ing irua nufa ur een nufa ur Newsyst Newpr em, ocess E P, PDM M S, R , Ba code R , E F r One yea no innov t dev opmentw lst r aion, el il op; T o yeas no innov t Compa w lr r ess; w r aion, ny il et ogr T ee no innov t fa t be el t hr aion, ce o iminaed!
  • 32. F t e 6: High- pr s, Bout guide consumpt w w h t br nd eaur end oduct ique, ion, in it he a
  • 33. F t e 7: Cooper t a w w Shae t gl y eaur aion nd in- in, r he or KOCE CONNOT T L AION: W KINGT E HE , G OW T E HE , SHA INGT G OR OR OG T R R ING OG T R R HE L Y