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automation robotics ultrasonics

                                 About us
Products and Services            Solutions                          Customer base
Ultrasonic cutting and slicing   Portioning systems for:
Mechanical cutting systems                                          Include:
                                 • cheese                           Long Clawson
Robotic cutting systems          • savoury bakery
Robotic handling systems                                            Riverside Bakeries
                                 • sweet bakery                     Brake Bros
Robotic dispensing systems       • meats and pate
Cooking, roasting and chilling                                      Blueberry Foods
                                 • sandwiches and wraps             Walkers Charnwood
                                 End-of-line product handling       Wensleydale
                                 Pick and place systems             North Down Dairy
                                 Robot and vision solutions         Norseland
                                                                    Lactalis
                                                                    Eurilait
                                                                    Melton Foods
automation robotics ultrasonics

                    Tray bake and cake products – ultrasonic cutting


Benefits

Superior quality cut, compared to
conventional cutting methods due to high
frequency sound waves

Ultrasonic process is particularly well
suited to delicate, soft or crumbly
products that would ordinarily suffer yield
loss or be spoilt during the cutting phase.

Ability to slice a more diverse range
products and toppings without
compromise on quality and yield.

Ability to adjust portion dimensions
quickly and simply to suit changes in tray
bake shrinkage and customer
automation robotics ultrasonics

                     Tray bake products – ultrasonic cutting



Typical considerations                      Design issues

Multiple portion configurations are         Determination of ultrasonic
usually required from the trays.            characteristics and sonotrode type

Desired cutting temperature is to be        Determination of optimum portioning
established                                 speed based upon number of
                                            portions per tray.
A variety of recipes, bases and
toppings should ideally be listed and       Determination of trim removal
trial portioned.                            requirements
automation robotics ultrasonics


Tray bake cutting – robot solution




                                               View Video trial
automation robotics ultrasonics


Tray bake cutting – robot solution
automation robotics ultrasonics


Tray bake cutting trial – iced tray bake




                                                     View Video trial
automation robotics ultrasonics


Tray bake cutting – two robot solution
automation robotics ultrasonics

Tray bake cutting – multi-axis solution
automation robotics ultrasonics


Tray bake cutting – portion packing
automation robotics ultrasonics

Robotic cake cutting machine - round cake




                                            Robot cake slicer - video
automation robotics ultrasonics

Robotic cake cutting machine – slab cake
automation robotics ultrasonics

Robotic cake cutting machine – with vision system
automation robotics ultrasonics

Intelligent robotic cutting


                              Features and Benefits

                              System automatically and continuosly
                              cuts products regardless of position on
                              conveyor using vision technology

                              ABB IRB 140 6 axis Robot with integral
                              20/30 KHz Ultrasonic assembly and servo
                              controlled product conveyor.

                              Product is cut ‘on-the-fly’

                              Designed for 40+ product units per
                              minute

                              System offers reduced labour, increased
                              throughput, increased cut quality and
                              reduced waste, as well as flexibile cut
                              patterns for product variants


                                               View Video trial

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Robotic cake cutting

  • 1. automation robotics ultrasonics About us Products and Services Solutions Customer base Ultrasonic cutting and slicing Portioning systems for: Mechanical cutting systems Include: • cheese Long Clawson Robotic cutting systems • savoury bakery Robotic handling systems Riverside Bakeries • sweet bakery Brake Bros Robotic dispensing systems • meats and pate Cooking, roasting and chilling Blueberry Foods • sandwiches and wraps Walkers Charnwood End-of-line product handling Wensleydale Pick and place systems North Down Dairy Robot and vision solutions Norseland Lactalis Eurilait Melton Foods
  • 2. automation robotics ultrasonics Tray bake and cake products – ultrasonic cutting Benefits Superior quality cut, compared to conventional cutting methods due to high frequency sound waves Ultrasonic process is particularly well suited to delicate, soft or crumbly products that would ordinarily suffer yield loss or be spoilt during the cutting phase. Ability to slice a more diverse range products and toppings without compromise on quality and yield. Ability to adjust portion dimensions quickly and simply to suit changes in tray bake shrinkage and customer
  • 3. automation robotics ultrasonics Tray bake products – ultrasonic cutting Typical considerations Design issues Multiple portion configurations are Determination of ultrasonic usually required from the trays. characteristics and sonotrode type Desired cutting temperature is to be Determination of optimum portioning established speed based upon number of portions per tray. A variety of recipes, bases and toppings should ideally be listed and Determination of trim removal trial portioned. requirements
  • 4. automation robotics ultrasonics Tray bake cutting – robot solution View Video trial
  • 5. automation robotics ultrasonics Tray bake cutting – robot solution
  • 6. automation robotics ultrasonics Tray bake cutting trial – iced tray bake View Video trial
  • 7. automation robotics ultrasonics Tray bake cutting – two robot solution
  • 8. automation robotics ultrasonics Tray bake cutting – multi-axis solution
  • 9. automation robotics ultrasonics Tray bake cutting – portion packing
  • 10. automation robotics ultrasonics Robotic cake cutting machine - round cake Robot cake slicer - video
  • 11. automation robotics ultrasonics Robotic cake cutting machine – slab cake
  • 12. automation robotics ultrasonics Robotic cake cutting machine – with vision system
  • 13. automation robotics ultrasonics Intelligent robotic cutting Features and Benefits System automatically and continuosly cuts products regardless of position on conveyor using vision technology ABB IRB 140 6 axis Robot with integral 20/30 KHz Ultrasonic assembly and servo controlled product conveyor. Product is cut ‘on-the-fly’ Designed for 40+ product units per minute System offers reduced labour, increased throughput, increased cut quality and reduced waste, as well as flexibile cut patterns for product variants View Video trial