NIC : Enhancing Efficiency and Quality

1. www.northindiacompressors.com NORTH INDIA COMPRESSORS A Multi-Product Company ..... A Multi-Product Company ..... A Multi-Product Company .....

2. KAESER o *Flow rate in accordance with ISO 1217:2009, Annex C : Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 C ** Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum working pressure and maximum speed; tolerance : +3 db (A) SELECTION CRITERIA - Compressed Air Systems Power Cost System Flexibility & Features Maintenance Cost Initial Cost Power Cost Maintenance Investment 75% 10% 15% Energy Saving with KAESER Air systems investment Maintenance costs Energy costs Every KAESER rotary screw airend is equipped with energy saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller bearing ensure long service life with maximum reliability. SAVE ENERGY WITH THE KAESER SIGMA PROFILE M IU M EF E F R I P C I R E E N P C U Y S IE4 KAESER is currently the only compressed air systems provider to equip its compressors with Super Premium Efficiency IE4 motors as standard, thereby ensuring maximum performance and energy efficiency. THE FUTURE, TODAY : IE4 MOTORS Large, low speed airends are more efficient than small high speed airends because they supply more air for the same drive power. Low speeds mean less wear and consequently less maintenance costs. LOW SPEED OPERATION d e e p S w o L - R E S A K r - Hig the h O Speed The quiet and powerful radial fan draws in cool ambient air through the cooler. Its high residual thrust can deal with partial clogging of the cooler and still have enough reserve to allow connection of a long exhaust duct. In addition, the radial fan consumes significantly less drive power than conventional axial fans, saving even more energy. QUIET AND EFFICIENT RADIAL FAN The innovative Electronic Thermo Management (ETM) system dynamically controls fluid temperature to provide reliable prevention of condensate accumulation. This enhances energy efficiency, for example, by enabling heat recovery to be precisely tailored to meet customer’exact needs. ELECTRONIC THERMO MANAGEMENT The SIGMA CONTROL 2 ensures efficient control and system monitoring. The large display and RFID reader ensure effective communication and maximum security. Multiple interfaces provide exceptional flexibility. The SD card slot makes updates quick and easy. SIGMA CONTROL 2 The motor and airend are joined by the coupling and its housing to form a compact and durable unit that is virtually maintenance-free. Furthermore, reliability and service life are increased through elimination of wear and transmission losses, as 1:1 drive reduces the number of components needed in comparison with gear drive. ENERGY-SAVING 1:1 DRIVE FAD* Overall Package at Working Pressure Bar cfm Bar kw mm dB(A) kg. m /min 3 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 25.15 20.40 16.15 30.20 24.70 19.98 36.2 29.72 23.1 42.2 35.4 28.92 48.20 37.63 29.52 58.40 47.57 37.00 66.40 54.44 43.72 72.40 59.48 47.87 78.40 65.31 53.07 84.4 71.15 58.27 888 721 570 1067 872 706 1278 1050 816 1490 1250 1021 1702 1329 1254 1042 1680 1306 2345 1923 1544 2557 2101 1691 2769 2307 1874 2946 2513 2058 DSDX 245 DSDX 305 ESD 352 ESD 442 FSD 475 FSD 575 HSD 662 HSD 722 HSD 782 HSD 842 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 132 160 200 250 250 315 360 400 450 500 2690X1910X2140 2690X1910X2140 2800X2000X2140 2800X2000X2140 3495X2145X2360 3495X2143X2360 3570X2145X2350 3570X2145X2350 3570X2145X2350 3570X2145X2350 74 75 75 76 79 79 71 72 72 73 3950 DN 80 DN 125 DN 150 DN 150 4450 4935 5000 6580 6750 8100 8500 8600 8700 Working Pressure Max. Working Pressure Rated Motor Power Dimension WxDxH Sound Level** Weight Rotary screw compressors with 1:1 drive (Up to 500 kw) DSD-HSD SERIES Air connection Model

3. o *Flow rate in accordance with ISO 1217:2009, Annex C : Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 C ** Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum working pressure and maximum speed; tolerance : +3 db (A) Modular rotary screw compressors with refrigeration dryer (Up to 22 kw) SX- ASKT SERIES Model Working Pressure Max. Working Pressure Rated Motor Power Refrigerant Air connection Dimension WxDxH Sound Level** Weight FAD* Overall Package at Working Pressure Refrigeration dyer power consumption Pressure dew point Bar Bar kw kw Model cfm m /min 3 mm dw(A) kg o C SX 3T SX 4T SX 6T SX 8T SM 10T SM 13T SM 16T SK 22T SK 25T ASK 28T ASK 34T ASK 40T 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 0.45 0.36 0.26 16 13 9 0.60 0.48 0.37 21 17 13 0.80 0.67 0.54 28 24 19 0.94 0.78 0.60 33 27 21 1.32 1.08 0.84 46 38 30 1.62 1.36 1.08 57 48 38 2.00 1.68 1.32 71 59 47 2.50 2.11 1.72 88 75 61 2.86 2.40 1.93 101 85 68 3.51 3.00 2.50 124 106 88 4.06 3.52 2.94 143 124 104 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 3 4 5.5 5.5 7.5 9 11 15 15 18.5 22 0.18 0.26 0.26 0.31 0.31 0.32 0.46 0.46 0.70 0.70 0.70 R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 590x905x970 590x905x970 590x905x970 630x1074x1100 630x1074x1100 630x1074x1100 750x1240x1260 750x1240x1260 800x1460x1530 800x1460x1530 800x1460x1530 60 61 G 1 64 64 65 66 66 67 65 67 69 185 190 200 275 285 295 387 395 580 600 620 G 1¼ 7.5 10 0.34 0.26 12 9 8 11 2.2 0.18 R 134a +3 590x905x970 59 185 G ¾ G ¾ Modular rotary screw compressors with refrigeration dryer (Up to 132 kw) ASD- DSDT SERIES ASD 35T ASD 40T ASD 50T ASD 60T BSD 65T BSD 75T BSD 83T CSD 85T CSD 105T CSD 120T CSD 125T CSDX 140T CSDX 165T DSD 145T DSD 175T DSD 205T DSD 240T 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 7.5 10 13 7.5 10 13 7.5 7.5 10 3.92 3.13 2.58 138 110 91 4.58 3.85 3.05 162 136 111 5.53 4.49 3.71 195 158 131 5.65 4.52 3.76 199 160 133 7.00 5.60 4.43 247 198 156 8.16 6.85 5.47 288 242 193 8.26 6.89 5.50 292 243 194 10.14 8.18 6.74 358 289 238 12.03 12.02 10.04 8.06 424 424 355 285 13.74 11.83 9.86 485 418 348 16.16 13.53 11.49 571 478 406 16.92 13.92 597 491 21.00 16.59 13.06 741 586 461 25.15 20.40 16.15 888 720 570 14.00 494 3.16 2.63 112 93 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 8.5 12 15 8.5 12 15 9 8.5 12 22 25 30 30 37 45 45 55 55 75 75 90 90 110 132 75 18.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 1.2 1.2 2.1 2.35 2.35 2.1 0.8 R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a R 134a +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 1770x900x1530 1770x900x1530 1770x900x1530 1990x1030x1700 1990x1030x1700 1990x1030x1700 2160x1110x1900 2160x1110x1900 2510x1290x1950 2510x1290x1950 3310x1730x2040 3310x1730x2040 3310x1730x2040 3310x1730x2040 1770x900x1530 66 66 69 69 70 71 70 71 71 72 69 70 71 79***) 68 65 750 790 845 1100 1115 1190 1410 1450 1.1 R 134a +3 1760x1110x1900 72 1320 1.1 R 134a +3 2160x1110x1900 72 1510 2045 2140 3250 3650 3850 3100 705 G 1 ¼ G 2 G 2 DN 65 G 1 ½

4. HEAT RECOVERY Fluid / Air Cooler Compressed Air Cooled Fluid Airend Fluid-Air Mixture Cold Water Hot Water Fluid with Heat caused by Compression Thermostatic Valves Hot Fluid Industrial Water Heat Exchanger Cooling Fluid Separator and Reservoir 1kw = 860 kcal/hr CV of Husk = 3000 kcal/kg CV of HSD = 10000 kcal/kg CV of Natural Gas = 12500 kcal/kg Efficiency of Boiler / Furnace = 65%-75% Potential fuel oil saving (HSD) Potential natural gas saving Potential Husk saving For rotary screw compressor At max. operating pressure Rated motor power Maximum available heat capacity Heated water volume Heated to 70 °C Installation of the PTG system Fuel oil HSD l Heating cost saving INR/Year Heating cost saving INR/Year Natural gas m³ Heating cost Husk saving (kg/hr) saving INR/Year Model bar kW kW (ΔT 25 K) Ltr./hr Ltr./hr (ΔT 55 K) Int./ext. 8 11 15 9.4 12.0 8084 10320 320 410 150 190 External 1589 2028 79450 101400 8 15 18.5 22 13.6 16.9 19.8 11696 14534 17028 470 580 680 210 260 310 Internal 2299 2856 3347 114950 142800 167350 SK 22 SK 25 ASK 28 ASK 34 ASK 40 15.2 18.1 21.6 26.6 27.1 33.5 40.1 38.6 48.4 59.0 66 79 66 76 97 118 105 130 172 198 215 266 291 323 348 374 13072 15566 18576 22876 520 620 740 920 240 280 340 420 23306 28810 34486 930 1150 1380 420 520 630 33196 41624 50740 1330 1670 2030 600 760 920 56760 67940 2300 2700 1030 1240 56760 65360 83420 101480 2300 2600 3300 4100 1030 1190 1520 1850 90300 111800 3600 4500 1640 2040 147920 170280 5900 6800 2690 3100 184900 228760 7400 9200 3370 4170 250260 277780 299280 321640 10000 11100 12000 12900 4560 5060 5450 5860 Internal 3425 4079 4868 5994 Internal 6107 7549 9037 Internal 8699 10907 13296 Internal 14873 17803 Internal 14873 17127 21859 26592 Internal 23662 29296 Internal 38761 44620 External 48451 59944 Internal 65578 72790 78423 84283 8.5 18.5 22 25 30 8.5 30 37 45 8.5 45 55 75 8.5 75 90 9 8.5 8.5 8.5 75 90 110 132 8.5 132 160 8.5 200 250 8 250 315 8.5 360 400 450 500 ASD 35 ASD 40 ASD 50 ASD 60 BSD 65 BSD 75 BSD 83 CSD 85 CSD 105 CSD 125 CSDX 140 CSDX 165 DSD 142 DSD 172 DSD 202 DSD 238 DSDX 245 DSDX 305 ESD 352 ESD 442 FSD 475 FSD 575 HSD 662 HSD 722 HSD 782 HSD 842 171250 203950 243400 299700 305350 377450 451850 434950 545350 664800 743650 890150 743650 856350 1092950 1329600 1183100 1464800 1938050 2231000 2422550 2997200 3278900 3639500 3921150 4214150 1317 1681 1905 2367 2773 2838 3380 4034 4967 5061 6256 7488 7208 9038 11018 12325 14753 12325 14192 18114 22035 19608 24276 32120 36975 40149 49673 54342 60317 64986 69841 65850 84050 95250 118350 138650 141900 169000 201700 248350 253050 312800 374400 360400 451900 550900 616250 737650 616250 709600 905700 1101750 980400 1213800 1606000 1848750 2007450 2483650 2717100 3015850 3249300 3492050 4 5 6 7.5 9 7 8 10 12 12 15 18 17 21 26 29 35 29 33.5 43 52 46.5 57.5 76 87.5 95 117.5 128.5 142.5 153.5 165 25000 32000 36000 45000 52000 54000 64000 76000 94000 95500 118000 141500 136000 171000 209000 233000 279000 233000 268000 342000 416000 370000 458500 607000 698500 758500 938500 1027000 1140000 1228000 1320000 Saving Potential for 1500 RH Saving Potential for 2000 RH Savings with PTG plate heat exchanger system kcal/hr PREFILTERS Prefilters are used to reduce big dust particles like cotton dust in textile industry, sticky dust in rice/dall industry & other environmental dust before entering into air filters. Therefore increases the life of air filters. Prefilters element is washable, cleanable & easy to fit. Prefilters are installed outside the compressor canopy & at the inlet of suction to the airfilters.

5. Condensate inlet Collection chamber Level sensor Solenoid valve Valve diaphragm Balance line Valve seat Discharge line Example: ECO-DRAIN 31 Capacity (Ltrs.) Work Pressure Test Pressure Diameter (mm) Shell Height Shell Thick. Dish Thick. Connections 300 300 500 500 1000 1000 1500 1500 2000 2000 3000 3000 5000 5000 8 10 8 10 8 10 8 10 8 10 8 10 8 10 13.2 16.5 13.2 16.5 13.2 16.5 13.2 16.5 13.2 16.2 13.2 16.5 13.2 16.5 500 500 600 600 800 800 1000 1000 1000 1000 1200 1200 1500 1500 1300 1300 1500 1500 1550 1550 1550 1550 2250 2250 2250 2250 2250 2250 5 5 5 6 5 6 6 8 6 8 8 10 10 12 6 6 6 8 6 8 8 8 8 8 10 10 12 12 1” BSP 1” BSP 1” BSP 1” BSP 1-1/2” BSP 1-1/2” BSP 1-1/2” BSP 1-1/2” BSP 2” BSP 2” BSP 2-1/2” BSP 2-1/2” BSP 4” FLANGE 4” FLANGE ECO-DRAIN - ADV WITH ZERO AIR LOSS 95…240 VAC ±10% (50…60 Hz) / 100…125 VDC ±10% 230 V / 1 Ph / 50-60 Hz ECO-DRAIN 30 ECO-DRAIN 31 ECO-DRAIN 32 ECO-DRAIN 12 ECO-DRAIN 13 0.8/16 0.8/16 0.8/16 0.8/16 1.0/16 1/2/3 1/2/3 1/2/3 1/2/3 1/2/3 106/88/53 212/176/123 424/353/247 282/229/141 1236/1059/706 212/176/106 424/353/247 847/706/494 565/459/282 2472/2119/1413 1059/883/530 2119/1766/1236 4238/3532/2472 2825/2296/1413 12362/10596/7064 a/b a/b a a a - * * * * 164x65x118 179x74x130 211x74x157 158x65x141 212x93x162 0.8 0.9 1.6 0.8 2.0 Model Pressure min. / max. Climate zone Max. compressor power according to climate zone Dryer power max. 1/2/3 Filter performance max. 1/2/3 Field of use sate conden- 3) Floating contact Dimensions W x D x H Weight supply bar(g) 1/2/3 cfm's a/b mm kg Electrical cfm's cfm's LEAK HOLE (mm) 2.54 10.21 22.99 40.61 0.45 1.80 4.05 7.15 Rs. 33,286.60 Rs. 1,33,801.64 Rs. 3,01,283.03 Rs. 5,32,192.43 FLOW (cfm) at 6 bar POWER WASTED (kw) POTENTIAL SAVING (INR/YEAR) 1.0 2.0 3.0 4.0 SOME CALCULATION BASED ON LEAKAGE LOSSES MICRO-FILTERS & CARTRIDGES Clean compressed air at low cost flow rate 0.6 to 32.0 m3/min(21 to 1130 cfm's), pressure 2 to 16 bar KAESER Filter products are the key components for supply compressed air of all purity classes as per the ISO 8573-1 standard and they achieve this with extremely low differential pressure. 21 31 56 77 92 162 291 388 501 650 883 1130 Flow Rate (CFM'S) Model F6 F9 F16 F22 F26 F46 F83 F110 F142 F184 F250 F320 f Degree of filtration AIR RECEIVER WITH ACCESSORIES In fulfilling the storage and buffer functions, air receivers play a key role within a compressed air station and provide capacity during periods of peak demand and are often used to separate condensate from the compressed air. It is therefore important for receivers to be correctly sized for the specific system and to be resistant against corrosion; inspection intervals should also be as long as possible. NIC accessory sets are especially tailored to meet the exact needs of the specific application. Ensuring maximum convenience, we include quality components such as ball valves, pressure relief valves, pressure gauges, drain taps, gaskets, fittings and associated smaller components. For added peace-of-mind regarding compliance with waste water and environmental regulations, electronic controlled condensate drains are available as complete sets, including connection components that are matched to the specific air receiver.

6. FIBERTHERM PPRC-FR COMPOSITE PIPE Outer Dia.mm Inner Dia.mm SS 304 SEAMLESS PIPE Aluminium pipe to pipe Connector Aluminium Equal Tee Aluminium Reducing pipe to pipe Joint Aluminium End Cap Aluminium Quick Drop Quick plug ball valve (Two head / Female Thread) Aluminium Nipple Socket (Male Thread) o Aluminium 90 Elbow Example : If the total length of header piping : 500 meters, capacity : 148 cfm, working pressure : 8 bar. Than suitable nominal diameter is DN50. FLOW LENGTH cfm 50M 100M 150M 300M 500M 750M 1000M 1300M 1600M 6 18 30 41 59 89 148 207 295 443 590 738 885 1033 1180 1475 1770 2065 2300 2655 2950 3245 3450 3835 4248 4720 5015 5900 7080 SIZE SELECTION FOR ALUMINIUM PIPE 20 20 20 25 25 25 40 40 40 40 50 50 50 63 63 63 80 80 80 80 80 100 100 150 150 200 200 200 200 20 20 25 25 25 40 40 40 40 50 50 50 63 63 80 80 80 80 100 100 100 100 100 150 150 200 200 200 200 20 20 25 25 25 40 40 40 50 50 63 63 63 80 80 80 80 100 100 100 100 100 150 150 150 200 200 200 200 20 25 25 25 40 40 40 50 50 50 63 63 80 80 80 80 100 100 100 150 150 150 150 150 150 200 200 200 200 20 25 25 40 40 40 50 50 63 63 63 63 80 80 100 100 100 150 150 150 150 150 150 150 150 200 200 200 200 20 25 25 40 40 40 50 50 63 63 80 100 100 100 100 100 150 150 150 150 150 150 150 150 150 200 200 200 200 20 25 40 40 40 40 50 63 63 63 80 100 100 100 100 100 150 150 150 150 150 150 150 150 150 200 200 200 200 25 25 40 40 40 50 50 63 63 80 100 100 100 100 100 150 150 150 150 150 150 150 150 150 200 200 200 200 200 25 25 40 40 40 50 50 63 63 80 100 100 100 100 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 25 40 40 40 50 50 50 63 63 80 100 100 100 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 2000M Diameter OD(mm) L(M) ID(mm) 20.1 20.1 25.1 25.1 32.2 32.2 40.1 40.1 50.1 50.1 67.6 67.6 84.8 84.8 101.8 101.8 153 153 205 205 17.5 17.5 22.5 22.5 29.0 29.0 36.5 36.5 45.7 45.7 63 63 80.0 80.0 96.8 96.8 147.5 147.5 198.6 198.6 5.8 2.9 5.8 2.9 6 3 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 20 20 25 25 32 32 40 40 50 50 63 63 80 80 100 100 150 150 200 200 ALUMINUM MODULAR PIPING

7. www.northindiacompressors.com sales@northindiacompressors.com | info@northindiacompressors.com Scan to Visit our Website Head Ofﬁce & Factory: Plot No.-206, Phase-II, Sec. 53, HSIIDC, Industrial Estate, Kundli, Distt.-Sonipat, Haryana-131028 Branch Ofﬁce: PANIPAT : Indian Oil Petrol Pump, Ward Number-15 Gohana Road, Panipat, Haryana-132103 BAHARICH : New Asam, Chauraha, Salarpur Malhipur Road, Baharich, UP-271801 Service Helpline Number: 9310295569/9311695569 For more details on our full range of products: 9555995569/9355395569/9313595569 www.northindiacompressors.com Scan to Download for Mobile app

NIC : Enhancing Efficiency and Quality

NIC : Enhancing Efficiency and Quality

NIC : Enhancing Efficiency and Quality

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