JSW STEELS LTD.
JSW Steels ltd. Is the world’s 6th largest steel plant, operates with single location plant at
vijaynagar, Karnataka. The have implemented the solution- Specific energy consumption
calculation(SEC) solution (energy management)
Challenges
JSW steel ltd. Had a major challenges in terms of manual data collection and reporting
data by using large excel spread sheets across the vertical department.
Slowed their workforce utilization, process improvements and was prone to human errors
in data capturing.
Difficult to do Data Analysis, No Collaboration of third-party application’s for data
consolidation
AMPLELOGIC SOLUTION –
ENTERPRISE ENERGY MANAGEMENT
SOLUTION
• Data Collection and Reporting – Automatically generate reports, dashboards, Graphical Representation
view, consolidation of data based on business needs or user needs
• Integration – Based on Business Logics, connects seamlessly with any information solutions for collecting
and reporting on data from disparate solutions
• Single Platform:- Connects all Top to bottom line management on a single source of truth to get a big
picture of their operational
RESULTS AND BENEFITS – SEC CALCULATION
• Enterprise Energy Management Solution had Improved workforce utilization, continuous
improvement in the process.
• Secure data, access to real-time information analysis to make quick decisions based on
functionality
• No email attachments, No IT Help, Reduced time from hours to minutes, No deviations, drag &
drop features to build or change any process in future with business logic
• Workflows, charts, forms, and other documents can be created with the drag-and-drop system
OUTPUT OF SOLUTION
• Calculation of Total Specific Energy Consumption, Energy Intensity, Steam & Fuel Ratio, Consumption Reports
• Monitor numerous KPI’s like Gcal/TP, Kcal/Kg, Kwh &etc.
• Identification of Plant Efficiency/ Energy Consumption based on production
• Identification of Energy/ material inputs costs per ton of production on Plant wises.
• Auto generate the various energy reports, summary reports and other necessary reports