the making process of rubber flexible tiles and their use and future scope of this tiles

1. Rubber Flexible Tiles

2. Team id -250048
(2020-21)
Manthan Sonani
• 190280126033
Abhishek Sudani
• 190280126034
Pratik Talaviya
• 190280126035
Zadafiya Meet
• 190280126039
Sandip Kanzariya
• 190280126014
Jay Mavani
• 190280126017
Jenish Savaliya
• 190280126029
Parth Savani
• 190280126030
Team members
Guide Name
Prof. Riyaz Modan
Subject
Design engineering
1-A (313008)

3. INDEX
1. Intro 2. Idea
3. Technical
aspect
4. Benefits 5. Scope
6. Future
work

5. Purpose
Problem
Manufacturing
Plan
of
the
Working

6. Rubber flooring is flooring made from either natural tree rubber or recycled rubber
from vehicle tires. Long-touted for its slip-resistant qualities and durability in gyms,
hospitals, factories, and other commercial buildings and establishments, rubber flooring
is increasingly being installed in kitchens, garages, playrooms and other residential
applications.
Purpose
One popular method of making sure your flooring is ESD safe is to include rubber in the
flooring. Rubber is a material that doesn’t conduct electricity, and so it can stop static discharge
before it becomes harmful. We’ve got options that utilize rubber in flooring—check out why
it’s a good option.
Rubber is very durable. If you need flooring in a high-traffic area, this option allows you to
make sure the flooring will stand up and last for years. You can also find options with a top
layer that isn’t made of rubber so that your floor can look like wood or carpet while
withstanding the traffic.

7. Rubber is also a low maintenance material. You don’t need to spend a lot of time
taking care of it to make sure it stands up to the traffic or environmental conditions.
Install the flooring, give it maintenance once in a while, and you’re good to go.
Rubber is also perfect for flooring in areas where people are on their feet all day. The
little spring from the rubber helps with ergonomics and makes standing or walking far
more comfortable. If you’re putting flooring in a lab or workshop where people won’t
be sitting, consider rubber for its ergonomic properties as well as ESD.
The material can also create a sound barrier between floors of a building. Rubber
absorbs sound and acts as a dampener between stories. Your downstairs neighbor
won’t hear you, and you won’t have to worry about the interruptions from other
floors.

8. In addition to protecting you from static discharge, rubber flooring is water resistant.
The building beneath the flooring will be protected from liquid spills or floods that
might occur—you won’t need to worry about damaging the building itself if an
accident happens.

9. Plan
of
the
woking
Finding appropriate
and economically
sustainable material
Set proportion
ratio
Invent new
Design or
texture
Develop
Prototype
Optimal
manufacturin
g process
Modification of
Product

10. Problem
Installation in
larger spaces is
very time-
consuming.
As practical as rubber
flooring tiles may be,
rubber rolls could be
even more appropriate
for your flooring needs.
Seams can let water
through to the subfloor.
The floor may
not appear
completely
seamless.
Rubbery smell in the
first couple of months
after installation.
Smooth,
untextured rubber
tiles become
slippery when wet.

12. Raw
Material
Weighing
Mixing Blank
Milling
Moulding Preparation
Finishing
Packing and
Dispatching
Manufacturing

13. Step 1 : Raw Material Weighing and
Mixing
Input Proces
s
Outp
ut
Output of this
process will be in
the form of
uneven sized
rubber sheets/
block of rubber
compound.
internal testing
procedures for essential
properties, shelf life,
viscosity etc. weighed
using as a batch for
mixing process.
Raw materials are fed
into the mixing mill
machine. (Intermix
machine/ kneader /open
mixing mill). Rubber
compound is formed
after the mixing
• Natural
Rubber/Synthetic
Rubber /Reclaimed
Rubber
• Fillers such as china
clay, crumb powder,
etc.
• ProcessOils
• Activators such as
Stearic acid, Zinc
Oxide, etc.
• Accelerators and Anti
oxidants chemicals

14. Step 2: Milling
Input Proces
s
Outp
ut
Sheet of
rubber
compound
with required
thickness.
The compound is put
into milling machine
(with rollers) and are
rolled to get desired
thickness.
Curing agents such as
sulphur is added during
this warming process.
Nip in the mill machine
needs to be adjusted to
get desired thickness in
the sheet.
 The sheet of
rubber / block of
rubber compound
prepared
 through mixing
process Curing
agents

15. Step 3: Blank preparation
Input Proces
s
Outp
ut
Blanks
for
mouldin
g
The sheets from the
milling are cut in a
desired shape (as per
moulds) using knives.
The remaining part of
the sheet (which is left
out after cutting) is
again loaded
into the milling machine
and is used for making
further sheets.
Rubber
sheets from
mixing
process

16. Step 4: Moulding
Input Proces
s
Outp
ut
Rubber
mats/Tiles as
per desired
shape with
flashes and
additional flaps.
Diluted Silicon solution is
sprayed in the mouldss
beforeCuring process
The temperature and curing
time is set in the machine
and the mould is pressed
automatically in the
Hydraulic machine
After the specified time, the
mould is opened and then
the mat is removed . Quality
of the product is checked
through visual examination.
Blanks for
moulding

17. Step 5: Finishing
Input Proces
s
Outp
ut
Finished rubber
mats/Tiles
Flashes are trimmed
using knives, scissors,
etc.
If any punching is
required for mats,
punching machines are
used
Visual examination of
the mats for flaps and
finishing are done as a
part of quality check
Rubber
mats/Tiles as
per desired
shape with
flashes and
additional flaps.

18. 2. IDEA

19. We think about
rubber tile
because today's
generation want
some different
and durable and a
lot of building,
shopping complex
and houses are
build everyday
and it is
opportunity to
Why

20. and texture.
wastage

23. Glue polyurethane Subphase paper Teflon for high
temperature(3,3-didodecylquaterthiophene) for high
flexibility Silicone rubber is a thermally resistant
waterproofing material with a silicon-oxygen base.
As a type of rubber, it exhibits standard elastomeric properties, such as
high flexibility and tensile strength Instead, the material's molecules
dissolve without breaking up, rendering it harmless. Nitrile is produced
by emulsifying butadiene and acrylonitrile together in water, then
polymerizing the result, which converts the single unit molecules of the
new combined material into larger molecules with multiple units.

25. 4.Benef
its

26.  Rubber floors have been commonly overlooked because they can be pricey
and they have a reputation of being difficult to maintain. However, rubber
flooring is actually quite easy to maintain and while it may cost more than
some flooring options, its durability makes it a great long term investment.
 The following are the main advantages of installing rubber flooring in your
home or business.
 Rubber flooring is a flooring type that is quickly gaining popularity in a wide range of
settings.
 This type of flooring has already been popular in gyms, fieldhouses, and weight
rooms, but it is being used more in homes and commercial buildings.
 Not only are rubber floors resilient, durable, and easy to maintain, but they are also
available in many different colours and designs to fit the decor of any space.

28.  Very wide scope in future because rubber waste day to day becoming high but
this tiles make from the scrap so this tiles is do not harm environment and
recycle rubber is so cheap so the tiles is also budget friendly.
 Tiles absorb energy so in many place like highly walking zone or work out zone
like play area, gym, entrance or exit public transport, mall etc…
 This tile is remove and replace easily and that is washable.
 Use in cinema because of sound absorption.
 Available in manty texture, size and colour because very high in demand.
 Now day tiles available matt, glossy metallic or whatever you expected. So we
build attractive flooring.

30. 6.Future
Work

31. In future many product use in day to day daily life replacement of
polymer. Our team deciding many field use this type concept. We
adding rubber tile like material edge of column in underground
parking. we deficient damage of the car and also decide in
staircase step edge because Injury from falling can be avoided and
many place to adding this type of product damage can be
minimized and in future we can try to minimized limitation of
product and exceed product properties like water resistance
toughness, stiffness long-lasting and improve quality of product.

32. Thank you for watching