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Company Background 
Amalean brothers started their journey in apparel industry 27 years ago in Ratmalana with a 30 
workforce . The first business was began with a hand shake with the Mark & Spence 
representatives and Mahesh Amalean, where no formal agreement was signed between the 2 
companies. Today this company has grown to be the largest apparel manufacturer in South Asia 
by providing employment opportunity for over 60,000 people in 34 manufacturing facilities 
which are situated in various part of Sri Lanka and worldwide with their design officers and 
production facilities. 
MAS was named using the first letters of 3 Amalean brothers who are Mahesh, Ajay and Sharad. 
MAS enjoying an annual turnover over US$ 1 Billion as of year 2012. MAS secret for success is 
the commitment to engage in continuous improvements in innovation and sustainable apparel 
solution. And the other success factor is the strategic partnership with world class brands such as 
Victoria Secret, Marks & Spencer, Nike, Speedo and Triumph International. MAS Operating 
System which is inspired by Toyota Production System of Lean Manufacturing has given a 
competitive advantage over their competitors. 
MAS Intimates largest customer is the Victoria Secret where VS Pink is the largest contributor 
which products are focused on teenagers while VSX focused towards sportswear. 
Next largest contributor for MAS Intimates revenue is the Marks & Spencer where they have 
built a world’s first eco-friendly 100% Carbon Neutral facility in 2008. 
Even though Nike is the largest customer for MAS Active, they have worked closely with MAS 
Intimates to develop and manufacture Nike Revolutionary Sports Bra which became the highest 
selling Sports Bra in United States.
MAS Intimates Vidiyal is the 33rd production facility with providing job opportunity for 800 
employees in North of Sri Lanka which have been badly affected by the ethnic war. It was 
declared open on the 19th of January 2012. Vidiyal’s main aim is to develop the economy of the 
area with the help of government and create job opportunities for the internally displaced people 
and aiding rehabilitation efforts via employment and training. At the moment their main 
customers are VS Logo, H&M and Oysho where average 600,000 Briefs are produced monthly.
Environment of the Organization 
The organization works within the framework provided by various elements of society. All such 
elements which lie outside the organization are called external environment or simply as 
environment. Also, the organization may create an environment internal to it which affects the 
various subsystems of the organization The organization needs to properly understand the 
environment for effective management. 
Factors controlling organizational environment Factors that control an organizational 
environment are classified into internal & external factors. 
Internal environment the internal environment is composed of the elements within the 
organization, including current employees, management - and especially corporate culture, 
which defines employee behavior. Trade unions, management, current employees, share holders, 
etc. control the internal environment. 
External environment the external environment of an organization refers to the forces and 
institutions outside the organization that potentially affect its performance. External environment 
has two layers –general environment task environment 
General environment the general environment refers to the non-specific elements of an 
organization’s surrounding that might affect the organization indirectly. These external forces 
are: Political, Economic, Technological, Socio-cultural.
Internal Stakeholders and their level of influence and importance 
Stakeholders defined as those persons and organizations that have an interest in the strategy of 
the organization. Stakeholders normally include shareholders, customers, suppliers, staff and the 
local community etc. MAS Intimates Vidiyal as a grass root Strategic Business Unit (SBU) of 
MAS Holdings, it’s very important to treat their internal stakeholders. Aubrey Mendelow have 
introduced a Power vs Interest matrix which is known as Mendelow’s Matrix. It’s easier to 
identify / understand the importance of stakeholders and their interest & impact to the business 
through matrix. 
Interest 
Minimal Effort Keep informed 
Contractors (Janitorial, Security, 
Canteen etc.) 
Contract Staff (Drivers & others) 
Trainees & Interns 
Keep Satisfying Key Player 
Finance Team 
Consultants 
MOS Staff 
MAS Intimates Vidiyal's Mendelow's Matrix 
Logistics Team 
IT Staff 
Merchandises & Planners 
Directors 
Management 
HR & Admin Staff 
Operators 
P 
o 
w 
e 
r 
Minimal Effort [Low interest Low Power] 
Contractors such as Janitorial, Security & Canteen will not involve directly on the business and 
follow the direction given by the management. Similarly Contract Staff including drivers where 
they were recruited upon a specific task and at the end of the task they are no more employed in 
the business. Trainees and Interns are another group comes under low interest & low power due 
to minimal participation in the business process.
Keep Informed [High interest Low Power] 
Logistic has higher level of interest towards the business while achieving their KPI’s in 100% 
Delivery on time and 0% complaints. They need more information on shipments and delivery to 
execute the milk run system according to the lean concept. Support staff including Quality, Lab, 
IT, Work Study & Engineering etc. have a greater level of interest in business to increase the 
efficiency and effectiveness through implementing new system or upgrading new systems. But 
they has less power to influence on the decisions. Merchandisers and Planning are the other 
groups who shows higher interest towards the business since their ultimate goal is to satisfying 
the end customer and their requirements. But they have limited power to make decisions on 
SBU’s and supports the business with their limited resources since they only involved in 
sampling process, ordering raw materials and loading to plants according to the availability. 
Keep Satisfied / Involved 
Finance is has very limited interest on the business where they only does the bookkeeping of the 
plants expenses. But they have high power to influencing decisions since they are laying out the 
monetary strategies of the organization. Similarly Consultants are the next group who has higher 
power to influencing in decision making towards recommending processers and suggesting new 
technologies and methods to the business. Even though the impact towards MAS is greater 
considering the SBU, due to processers and standards impact towards the direct business is 
nominal. MOS main job roll is to see SBU carrying out the laid processers & standards are 
carried out in lean methods and has higher influences in decision making power, and has very 
minimum interest towards the direct business and they will not directly involved with the 
customer. 
Key Players 
Directors have a higher influence in business where it impacts on the SBU’s business strategy 
and its profitability. Therefore they have higher interest towards business as well as they have the 
high power to make decisions and implement across the SBU’s and it may differ one to one 
according to the business model. While Vidiyal Management have higher interest to make higher 
profits and high power on decision making within the SBU. Management will influencing in
implementing strategies that were recommended by consultants and MOS staff, which will 
impact on SBU’s profitability. 
Since MAS in service industry HR & Admin department becomes a key player since they 
manage the human capital which is the greatest asset in this sector. Every decision taken by HR 
will impact on the employee motivation, efficiency and labor turnover. Hence HR have a greater 
power on decision making on the HR related issues as well as the business models. 
Operators being the greatest asset to the textile industry they can influence on decisions since all 
decisions considering the operator behaviors and attitudes towards the decision carried out since 
if the decision are affect negatively towards the operators there may be less motivated work force 
and can be seen higher labor turnover which will impact on the efficiency and profitability of the 
SBU. In MAS pricing strategy is based on the time taken to produce a garment, and financial 
strategy is providing incentives based on efficiency of the operators where they perform higher 
to gain higher incentives directly impacts on the Cost per Standard Hour and profitability. 
External Stakeholders 
Community 
MAS Intimates Vidiyal is the 33rd production facility with providing job opportunity for 800 
employees in North of Sri Lanka which have been badly affected by the ethnic war. In Northern 
part of Sri Lankan people have lack of knowledge on private sector especially towards textile 
and clothing industry And they have low level of job recognition by the community. Therefore 
organization has a responsibility to create the awareness amongst the local community as well as 
the employees. 
Government 
MAS export industry is the most significant and dynamic contributor for Sri Lanka’s economy. 
The garments industry is a key foreign exchange earner and, with factories being set up all over 
the country, provides employment for a large number of people ensuring better income 
distribution. Today it provides direct employment for nearly 60,000. This industry, entirely 
privately owned has successfully exploited the opportunities in the international market. 
IT Partners
In 2001, MAS established Sabre Technologies, a solutions company specializing in cloud and 
mobile technologies with a proven record of expertise in .NET and Java platforms. We have 
supported a range of Independent Software Vendors, business start-ups and enterprise clients to 
realize their aspirations through our services. At present, Sabre is playing a key role in the 
Groups' future IT business strategy with a focus on providing companies in the Fashion and 
Lifestyle space, with pioneering cloud and mobile technology solutions. 
In November 2008, Sabre Technologies entered in to a Joint Venture with Trade Card Inc. USA, 
a supply chain collaboration solutions firm to establish an off-shore services center in Sri Lanka. 
Named TradeCard Services, the company is responsible for the implementation and maintenance 
of TradeCard Inc.'s Pay-to-Procure solution in South Asia and the Middle East, managing a key 
team of software developers and driving the regional strategy of TradeCard Inc. Key clients of 
TradeCard include Levi's, Abercrombie & Fitch, Columbia Sportswear and Guess, among others. 
TradeCard Services is also involved in developing MAS' future IT strategy by way of sharing its 
expertise on supply chain collaboration. 
Strategic Partners 
Partnering up with renowned brands from across the globe has enabled us to offer fully-integrated 
world class solutions to our clientele. Our alliances are based on mutual understanding 
and trust, sharing the same principles in business ethics with our partners, an attribute that has 
proven to be a strong competitive advantage for MAS over the years. 
Our joint venture partners include: 
 MAST Industries, Inc., USA 
 Triumph International Overseas Limited, HK 
 Speedo International Limited, UK 
 Stretchline (UK) Limited, UK
 Ets Lucien Noyon Et Cie, France 
 Prym Intimates Group Ltd, HK 
 Brandot International Limited, USA 
 Labyrinth Solutions Holdings, USA 
 Tradecard, Inc., USA 
 NSL Infratech (Private) Limited, India 
Customers 
Offering customers highly differentiated intimate wear, flawless designs blended with exquisite 
quality, this is where perfection is revealed in every intricate detail. Drawing from 25 years of 
experience in lingerie manufacturing, MAS Intimates offer niche market intimate wear of 
unparalleled quality. With 12 world class manufacturing facilities in operation across Sri Lanka, 
India, Bangladesh & Indonesia, together with design offices situated in New York, Hong Kong, 
UK and Colombo, we service some of the most renowned global intimate brands. Sharing a long 
standing strategic partnership with Victoria’s Secret, the company currently manufactures for 
Victoria’s Secret, Marks & Spencer, La Senza, GAP, Soma, DBA, H&M, Lululemon, Oysho, 
and athlete. 
Marking the beginning of a new era for garment manufacturing in the country as well as the 
region, MAS Intimates not only adheres to international standards in its services and ethics 
towards both clients and employees, but also creates the benchmark for other facilities in the 
region in terms of quality and recognition. Our wings spreading globally, we have grown 
alongside our customers. We showcase a unique blend of technical, marketing and supply chain 
expertise which has made us the largest global supplier for Victoria’s Secret.
SWOT Analysis 
Evaluates the internal strength and weakness at the company against the opportunities and threats 
that exist in the external environment. 
Advantages 
 Reveals the competitive advantage of the company 
 Helps firms to prepare and make contingency plans for inevitable opportunities 
and threats that may arise in the external environment 
 Helps to identify and analyze new prospects 
Strength 
 Being the number one supplier of 
intimate and sportswear apparel in Sri 
Lanka and south Asia 
 Strong Brand name and brand loyalty 
 Experienced management team 
 Skilled employees 
 Creative and innovative culture 
 Superior technology 
 Well established supply chain 
 Offers customized design solutions to 
customers with an in-house design team 
leading to faster turnaround time and 
efficient design solutions to customers 
Weaknesses 
 High Employee turnover rate 
 Limited fund available for expansion 
since it is a privately owned group 
Opportunities 
 Export Supporting policies by the 
government 
 Devaluation of the rupee against 
foreign currency making MAS products 
cheaper abroad 
Threats 
 Volatile exchange rates that could 
hinder sales 
 Severe competition from overseas 
Suppliers 
 Changing government policies with
 Technological advancements and break 
through within the industry 
 Expansion opportunities 
regard to foreign trade 
 Political instability with in the country 
and international pressure that could 
discourage other countries to engage in 
trade with Sri Lanka 
PESTLE for MAS Intimate Vidiyal 
Political 
 Government policies regarding international trade 
 Political instability in the operating countries Eg: Bangaladesh 
 Tax Benefits given by BOI 
 Trading Blocks: NAFTA curtailed the export opportunities of Sri Lanka 
Economical 
 Volatile exchange rates affect revenue 
 Volatile interest rates affect borrowing ability 
 Inflation within the home country and raw material importing countries increase the 
production cost 
Socio Cultural 
 Attitudes in the each country towards the Garments industries 
 Cultural barriers: Women work force 
Technological 
 Automation: Reduce the production cost and increase the productivity 
 Advance technology: Gives a competitive edge to the company 
 Fast technological advancement: Makes some workers redundant 
Legal 
 Maximum working hours 
 Minimum wage rate 
 Lows prohibiting the use of child labor 
 Rules and regulations of WTO and EU and other international bodies
Environmental 
 Waste management laws 
 Sustainability policies of the government 
 EU – Carbon foot print rules 
Porter’s Five Forces 
The Porter's Five Forces tool is a simple but powerful tool for understanding where power lies in 
a business situation. This is useful, because it helps you understand both the strength of your 
current competitive position, and the strength of a position you're considering moving into. 
With a clear understanding of where power lies, you can take fair advantage of a situation of 
strength, improve a situation of weakness, and avoid taking wrong steps. This makes it an 
important part of your planning toolkit. 
Conventionally, the tool is used to identify whether new products, services or businesses have 
the potential to be profitable. However it can be very illuminating when used to understand the 
balance of power in other situations. 
Threats of New 
entrant: Economic 
of scale, 
Government policy, 
Brand identity 
Rivalry : Number 
of competitors, 
Industrial growth, 
Capital 
Investment, Exit 
Barriers 
Threats of 
Substitutes: 
Switching costs, 
Buyer propencity 
to substitute 
Bargaining power of 
buyers: Size and 
sccale of customer, 
Switching costs, 
Presence of substitutes 
Bargaining power 
of supplier: 
Differentiation of 
inputs, Switching 
costs, The 
company's ability 
to backward 
integrate
Porter’s five forces for MAS Intimate Vidiyal 
Rivalry 
 Number of competitors-High [Brandix, Penguin, Jay Jay Mills Lanka] 
 Relatively high capital investments must be made on technology: Thus new entrants are 
somewhat discouraged 
Threats of New Entrants 
 Economics of scale: Experienced by MAS acts as a barriers for new firms 
 Difficulty to obtain orders from international customers due to inexperience. 
 The government policy is to encourage apparel exports. Thus new entrants are welcome 
by the government. 
Threats of substitutes 
 Changes in customer preference to brands that are not manufactured by MAS can reduce 
the orders received by the company. 
 The Customers propensity to substitute is relatively law since they do not want to share 
trade secrets with new manufacturers easily. 
Bargaining power of buyers 
 The Customers are powerful: International companies with high bargaining power 
 However they want high quality apparel, speedily and depend on the unique technology 
of MAS. 
 The Customers also do not want to keep switching costs their suppliers in order to retain 
their trade secrets. 
Bargaining power of Suppliers 
 Some suppliers by the Customer and MAS cannot switch to others. Thus their bargaining 
power increases. 
 The production process requires high quality, unique raw materials which are rare. 
 However MAS has its own fabric mills.
Business Strategies and Information system 
In 1997 MAS become only the fourth apparel manufacturer worldwide and the first in Asia to 
implement an SAP enterprise resource planning (ERP) solutions for the apparel industry. 
MAS believes in using the best technology in both manufacturing and information systems to set 
the bar in global industry standard in enterprise resource planning. One of the first industry 
leaders to go live with SAP AFS in South Asia, we have continuously updated and revamped our 
SAP versions over the past 15 years, enabling the apparel industry to steadily adapt, optimize 
and align business processes. Today, MAS utilizes SAP to run its core manufacturing process, 
integrate with banks, suppliers and customers, with direct processing of customer orders and 
business intelligence. MAS maintains strong SAP competencies through our SAP AFS 
consulting company that undertakes consulting assignments worldwide with a strong team of 
consultants providing support, training and implementation. 
In MAS there is a team that handles the networking. There is a MASSAI- MAS Strategic Action 
Initiatives-team that handles strategic initiatives including technology. 
Application of SAP in MAS
Michael Porter Value chain 
The idea of the value chain is based on the process view of organizations, the idea of seeing a 
manufacturing (or service) organization as a system, made up of subsystems each with inputs, 
transformation processes and outputs. Inputs, transformation processes, and outputs involve the 
acquisition and consumption of resources - money, labor, materials, equipment, buildings, land, 
administration and management. How value chain activities are carried out determines costs and 
affects profits. 
Most organizations engage in hundreds, even thousands, of activities in the process of converting 
inputs to outputs. These activities can be classified generally as either primary or support 
activities that all businesses must undertake in some form. 
According to Porter (1985), the primary activities are: 
1. Inbound Logistics - involve relationships with suppliers and include all the activities 
required to receive, store, and disseminate inputs. 
2. Operations - are all the activities required to transform inputs into outputs (products and 
services). 
3. Outbound Logistics - include all the activities required to collect, store, and distribute the 
output. 
4. Marketing and Sales - activities inform buyers about products and services induce buyers 
to purchase them, and facilitate their purchase. 
5. Service - includes all the activities required to keep the product or service working 
effectively for the buyer after it is sold and delivered.
Secondary activities are: 
1. Procurement - is the acquisition of inputs, or resources, for the firm. 
2. Human Resource management - consists of all activities involved in recruiting, hiring, 
training, developing, compensating and (if necessary) dismissing or laying off personnel. 
3. Technological Development - pertains to the equipment, hardware, software, procedures 
and technical knowledge brought to bear in the firm's transformation of inputs into outputs. 
4. Infrastructure - serves the company's needs and ties its various parts together, it consists of 
functions or departments such as accounting, legal, finance, planning, public affairs, 
government relations, quality assurance and general management. 
Value chain for MAS Intimate Vidiyal 
Primary Activities 
 Inbound Logistics 
In the earlier process Purchase Order (PO) creation took a lot of effort and time as PO creation 
required various information from different departments. The raw material supplier had to wait 
until he is being informed and it was a risk to company because if the supplier is unable to meet 
the target date, the company has to delay or terminate their processes until the raw materials are 
received.
Furthermore all the details about the PO and invoice were maintained manually and when the PO 
is created they manually check the inventories in the warehouse. Once the raw materials were 
received the information on the Good Receive Note (GRN) was entered manually to the excel 
files and they have manually checked the goods against the invoice. 
The current system helps the company to have an internet enabled supply chain where it provides 
integration among all the relative parties. All the inventory details are maintained through the 
system. It further eliminates the risk of raw materials being out of stock since it provides a 
vendors’ window where the vendor can keep track of their inventories and plan their operations 
according to the updated Material Requirement Planning (MRP) which increases the efficiency 
and effectiveness of the process. The system embedded barcode system helps the company in 
checking the PO and GRN. At the end of each month the system generate many reports and these 
could be used in the profitability calculation process. The system further provides 
communication facilities with the external parties that help an uninterrupted process flow. 
Prescribes fabrics 
to be bought from a 
specific Supplier 
Customer places 
the orders 
specifying Fabric 
Prescribes MAS 
own Fabric to be 
used 
The supplier is 
contacted and an 
order is placed 
A store requisition 
is made to be ware 
house 
Fabric is issued to 
production line 
Fabric is received 
by MAS stores
 Production 
Fabric Request Note (FRN) was produced manually by concerning the number of required 
products and then sent to the warehouse. The creation of the FRN resulted in lot of errors and 
was really time consuming, as it needs to go through several documents. Materials were cut 
manually which incurred lot of time in finishing a single line and many man made errors were 
visible. At the dying plant once the dye batch was received the operator has entered the details to 
the excel sheet. In the packing process the carton sticker was written manually, this was time 
consuming when it comes to a large shipment and the end result was not elegant. The cartons 
were loaded to the trucks by people at warehouse. 
The new system integrates all the functional units. Therefore it has increased the visibility of 
information and reduced data redundancy. The cutting unit sends a FRN through the system to 
the warehouse and receives the material they needed for the production process. In the cutting 
unit the new machines fed data on the required size and a line finishes with minimum errors 
easily. Currently at the dying plant colour mixing is done by feeding the data into the system, 
and once it is fed the system selects the colours and mixes them accordingly to produce the 
customer expected outcome. The carton sticker in the packing process is also now printed with 
the information on the system. With the help of technology the industry has developed a 
scanning system for the loading operation. The cartons are loaded to trucks through a converge 
belt. 
Fabric is received 
from the ware 
house 
It is washed and 
tested for quality 
Fabric is cut by the 
cutting department 
Apparel is sent to 
ironing department 
Fabric is sent to 
stitching 
department 
Fabric is sent to 
printing department 
Final Quality check 
Apparel is sent to 
packing 
Department 
Destruction 
Processes
 Out bound Logistics 
Previously according to the information received through the Purchase Order, the manufacturing 
company sends products to the buyer. All the shipping details were maintained/ handled 
manually and it was inconvenient to access and confusing in recording. The shipping schedules 
and all the relevant information about the order fulfillment is now stored in the system where it 
provides easy storing and retrieval. 
The carriage outwards and shipments are tone by MAS holding and the cost is affect to the final 
selling price. 
 Marketing and Sales 
MAS Holdings use direct marketing strategies and obtains sales based on past dealing with 
customers. It also uses its website as a tool for affecting potential customers. 
 Services 
Being and apparel manufacturer MAS Holdings does not provide extensive after sales services. 
However it guarantees the Quality of its Products and contacts rewards activities on any rejected 
or substandard items.
Supportive Activities 
1. Firm Infrastructure 
 The physical layout at the factories uses lien, Kaizen, TQM principles 
 The Management Since the founders remain as the senior management at the 
firm. 
 Their core value Prevail. 
 Well Established processes and rules exits that need strict adherence 
2. Human Resource Management 
“Our People are our pride and power Attitude “Treat its employees as a valuable resource 
and uses many motivational tools to ensure that these are satisfied. 
Because of heavy work load there were lots of complaints from the employees and less 
value was given to the ideas of the employees. After the implementation of the new 
system, when recruiting and selecting a new employee to the company the management 
gives higher priority for the candidates who have a rich knowledge on existing systems 
and new software. Training programs are being carried out by assigning employees on 
selected projects; quality circles and activity planning. 
3. Technology Development 
The company uses advanced technology in order to delight its customers through 
innovative product such as sweet absorbing apparel, high performing shoes, fabric that 
monitor one’s heart rate and stress level etc. 
In the former process interdepartmental interactions were not visible. Due to these 
reasons the departments were deviating from the company’s end goal. This created many 
errors, data duplications in the process and was very time consuming. They had no proper 
mechanism to view all the company process related data in one place and when carrying-out 
an activity they had to collect information from several places in several formats. The 
current process integrates all the functions and departments of the company. The system 
operates a central information repository where it provides efficient communication 
between all the process related parties. And it further enables the visibility and exchange 
of information among them. This eliminates the inconvenient communication barrier 
within the process. This system facilitates a smooth flow over the entire process.
The company at commence of business has used entirely manual approaches. With the 
technological advancements they have started using excel files. Mostly the reports were 
generated manually. Today most of the companies use Six Sigma approach and ERP 
(Enterprise Resource Planning) system (SAP) which includes highly developed 
technology infrastructure, and support the company to make the processes efficient and 
effective. 
4. Procurement 
Most major customers specify the supplier from whom the fabric must be bought. They 
usually have already made arrangements regarding the quality of the Fabric. MAS bear 
the cost at fabric but pass it down to the customer through the Quoted Prices. 
Competitive Advantage 
Competitive advantages give a company an edge over its rivals and an ability to generate 
greater value for the firm and its shareholders. The more sustainable the competitive 
advantage, the more difficult it is for competitors to neutralize the advantage. 
There are two main types of competitive advantages: comparative advantage and 
differential advantage. Comparative advantage, or cost advantage, is a firm's ability to 
produce a good or service at a lower cost than its competitors, which gives the firm the 
ability sell its goods or services at a lower price than its competition or to generate a 
larger margin on sales. A differential advantage is created when a firm's products or 
services differ from its competitors and are seen as better than a competitor's products by 
customers. 
 A well established, export oriented manufacturing industry. 
 A ready supply of raw material and an expanding resource base. 
 A literate, trainable workforce. 
 Geographical location & infrastructure advantages. 
 Compliance with the best international labor and environmental laws and practices. 
 Market and investor friendly policies of the government. 
 An array of attractive incentive extended for the textile/apparel industry. 
 Unlimited quota free access to the EU markets. 
 Preferential access to Indian market including duty- free concessions provided by the 
Free Trade Agreement between Sri Lanka and India
Conclusion 
MAS Intimates Vidiyal is the 33rd production Facility under the MAS Holdings. It is operates 
over 27 years in well established company. 
Internal; shareholders are high level of influence the operations. Target customers are in 
European Region and Srilanka Government policies also support to the garments industry 
exports that is favorable to the company.MAS Vidiyal has Strong Brand name Victoria Secret 
and well experience management team. Most of the External factors are encourage the company 
activities. 
According to the Micheal Porter five forces analysis MAS has high level of bargaining power, 
less of thereat to the substitutes product and high level of entry barriers to the industry. MAS 
becomes only the fourth apparel manufacturer in worldwide & the First in Asia to implement the 
SAP technology for the apparel industry, Now MAS Utilize SAP system for integrate all 
business activities. 
In Micheal Porter value chain analysis Input decided by the MAS Holdings based on the 
customer requirement that is provide the option to the customers for ordering the fabric from 
MAS own fabric or external suppliers. New operating system integrate all the functional units 
that is increased the visibility of information system and reduce data redundancy. Output details 
are stored in the system that provides easy storing and retrieval .MAS use direct marketing 
strategies company does not provide extensive after sales services. 
Factory uses lien manufacturing system, Employees are treated as valuable resource and ensure 
their satisfaction . Company uses advanced Technology (SAP), Material procurement made by 
the Company cost pass it doen to the customer through the quoted prices. MAS Vidiyal 
enjoying the comparative advantage as well as differencial advantage.

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Mas (2)

  • 1. Company Background Amalean brothers started their journey in apparel industry 27 years ago in Ratmalana with a 30 workforce . The first business was began with a hand shake with the Mark & Spence representatives and Mahesh Amalean, where no formal agreement was signed between the 2 companies. Today this company has grown to be the largest apparel manufacturer in South Asia by providing employment opportunity for over 60,000 people in 34 manufacturing facilities which are situated in various part of Sri Lanka and worldwide with their design officers and production facilities. MAS was named using the first letters of 3 Amalean brothers who are Mahesh, Ajay and Sharad. MAS enjoying an annual turnover over US$ 1 Billion as of year 2012. MAS secret for success is the commitment to engage in continuous improvements in innovation and sustainable apparel solution. And the other success factor is the strategic partnership with world class brands such as Victoria Secret, Marks & Spencer, Nike, Speedo and Triumph International. MAS Operating System which is inspired by Toyota Production System of Lean Manufacturing has given a competitive advantage over their competitors. MAS Intimates largest customer is the Victoria Secret where VS Pink is the largest contributor which products are focused on teenagers while VSX focused towards sportswear. Next largest contributor for MAS Intimates revenue is the Marks & Spencer where they have built a world’s first eco-friendly 100% Carbon Neutral facility in 2008. Even though Nike is the largest customer for MAS Active, they have worked closely with MAS Intimates to develop and manufacture Nike Revolutionary Sports Bra which became the highest selling Sports Bra in United States.
  • 2. MAS Intimates Vidiyal is the 33rd production facility with providing job opportunity for 800 employees in North of Sri Lanka which have been badly affected by the ethnic war. It was declared open on the 19th of January 2012. Vidiyal’s main aim is to develop the economy of the area with the help of government and create job opportunities for the internally displaced people and aiding rehabilitation efforts via employment and training. At the moment their main customers are VS Logo, H&M and Oysho where average 600,000 Briefs are produced monthly.
  • 3. Environment of the Organization The organization works within the framework provided by various elements of society. All such elements which lie outside the organization are called external environment or simply as environment. Also, the organization may create an environment internal to it which affects the various subsystems of the organization The organization needs to properly understand the environment for effective management. Factors controlling organizational environment Factors that control an organizational environment are classified into internal & external factors. Internal environment the internal environment is composed of the elements within the organization, including current employees, management - and especially corporate culture, which defines employee behavior. Trade unions, management, current employees, share holders, etc. control the internal environment. External environment the external environment of an organization refers to the forces and institutions outside the organization that potentially affect its performance. External environment has two layers –general environment task environment General environment the general environment refers to the non-specific elements of an organization’s surrounding that might affect the organization indirectly. These external forces are: Political, Economic, Technological, Socio-cultural.
  • 4. Internal Stakeholders and their level of influence and importance Stakeholders defined as those persons and organizations that have an interest in the strategy of the organization. Stakeholders normally include shareholders, customers, suppliers, staff and the local community etc. MAS Intimates Vidiyal as a grass root Strategic Business Unit (SBU) of MAS Holdings, it’s very important to treat their internal stakeholders. Aubrey Mendelow have introduced a Power vs Interest matrix which is known as Mendelow’s Matrix. It’s easier to identify / understand the importance of stakeholders and their interest & impact to the business through matrix. Interest Minimal Effort Keep informed Contractors (Janitorial, Security, Canteen etc.) Contract Staff (Drivers & others) Trainees & Interns Keep Satisfying Key Player Finance Team Consultants MOS Staff MAS Intimates Vidiyal's Mendelow's Matrix Logistics Team IT Staff Merchandises & Planners Directors Management HR & Admin Staff Operators P o w e r Minimal Effort [Low interest Low Power] Contractors such as Janitorial, Security & Canteen will not involve directly on the business and follow the direction given by the management. Similarly Contract Staff including drivers where they were recruited upon a specific task and at the end of the task they are no more employed in the business. Trainees and Interns are another group comes under low interest & low power due to minimal participation in the business process.
  • 5. Keep Informed [High interest Low Power] Logistic has higher level of interest towards the business while achieving their KPI’s in 100% Delivery on time and 0% complaints. They need more information on shipments and delivery to execute the milk run system according to the lean concept. Support staff including Quality, Lab, IT, Work Study & Engineering etc. have a greater level of interest in business to increase the efficiency and effectiveness through implementing new system or upgrading new systems. But they has less power to influence on the decisions. Merchandisers and Planning are the other groups who shows higher interest towards the business since their ultimate goal is to satisfying the end customer and their requirements. But they have limited power to make decisions on SBU’s and supports the business with their limited resources since they only involved in sampling process, ordering raw materials and loading to plants according to the availability. Keep Satisfied / Involved Finance is has very limited interest on the business where they only does the bookkeeping of the plants expenses. But they have high power to influencing decisions since they are laying out the monetary strategies of the organization. Similarly Consultants are the next group who has higher power to influencing in decision making towards recommending processers and suggesting new technologies and methods to the business. Even though the impact towards MAS is greater considering the SBU, due to processers and standards impact towards the direct business is nominal. MOS main job roll is to see SBU carrying out the laid processers & standards are carried out in lean methods and has higher influences in decision making power, and has very minimum interest towards the direct business and they will not directly involved with the customer. Key Players Directors have a higher influence in business where it impacts on the SBU’s business strategy and its profitability. Therefore they have higher interest towards business as well as they have the high power to make decisions and implement across the SBU’s and it may differ one to one according to the business model. While Vidiyal Management have higher interest to make higher profits and high power on decision making within the SBU. Management will influencing in
  • 6. implementing strategies that were recommended by consultants and MOS staff, which will impact on SBU’s profitability. Since MAS in service industry HR & Admin department becomes a key player since they manage the human capital which is the greatest asset in this sector. Every decision taken by HR will impact on the employee motivation, efficiency and labor turnover. Hence HR have a greater power on decision making on the HR related issues as well as the business models. Operators being the greatest asset to the textile industry they can influence on decisions since all decisions considering the operator behaviors and attitudes towards the decision carried out since if the decision are affect negatively towards the operators there may be less motivated work force and can be seen higher labor turnover which will impact on the efficiency and profitability of the SBU. In MAS pricing strategy is based on the time taken to produce a garment, and financial strategy is providing incentives based on efficiency of the operators where they perform higher to gain higher incentives directly impacts on the Cost per Standard Hour and profitability. External Stakeholders Community MAS Intimates Vidiyal is the 33rd production facility with providing job opportunity for 800 employees in North of Sri Lanka which have been badly affected by the ethnic war. In Northern part of Sri Lankan people have lack of knowledge on private sector especially towards textile and clothing industry And they have low level of job recognition by the community. Therefore organization has a responsibility to create the awareness amongst the local community as well as the employees. Government MAS export industry is the most significant and dynamic contributor for Sri Lanka’s economy. The garments industry is a key foreign exchange earner and, with factories being set up all over the country, provides employment for a large number of people ensuring better income distribution. Today it provides direct employment for nearly 60,000. This industry, entirely privately owned has successfully exploited the opportunities in the international market. IT Partners
  • 7. In 2001, MAS established Sabre Technologies, a solutions company specializing in cloud and mobile technologies with a proven record of expertise in .NET and Java platforms. We have supported a range of Independent Software Vendors, business start-ups and enterprise clients to realize their aspirations through our services. At present, Sabre is playing a key role in the Groups' future IT business strategy with a focus on providing companies in the Fashion and Lifestyle space, with pioneering cloud and mobile technology solutions. In November 2008, Sabre Technologies entered in to a Joint Venture with Trade Card Inc. USA, a supply chain collaboration solutions firm to establish an off-shore services center in Sri Lanka. Named TradeCard Services, the company is responsible for the implementation and maintenance of TradeCard Inc.'s Pay-to-Procure solution in South Asia and the Middle East, managing a key team of software developers and driving the regional strategy of TradeCard Inc. Key clients of TradeCard include Levi's, Abercrombie & Fitch, Columbia Sportswear and Guess, among others. TradeCard Services is also involved in developing MAS' future IT strategy by way of sharing its expertise on supply chain collaboration. Strategic Partners Partnering up with renowned brands from across the globe has enabled us to offer fully-integrated world class solutions to our clientele. Our alliances are based on mutual understanding and trust, sharing the same principles in business ethics with our partners, an attribute that has proven to be a strong competitive advantage for MAS over the years. Our joint venture partners include:  MAST Industries, Inc., USA  Triumph International Overseas Limited, HK  Speedo International Limited, UK  Stretchline (UK) Limited, UK
  • 8.  Ets Lucien Noyon Et Cie, France  Prym Intimates Group Ltd, HK  Brandot International Limited, USA  Labyrinth Solutions Holdings, USA  Tradecard, Inc., USA  NSL Infratech (Private) Limited, India Customers Offering customers highly differentiated intimate wear, flawless designs blended with exquisite quality, this is where perfection is revealed in every intricate detail. Drawing from 25 years of experience in lingerie manufacturing, MAS Intimates offer niche market intimate wear of unparalleled quality. With 12 world class manufacturing facilities in operation across Sri Lanka, India, Bangladesh & Indonesia, together with design offices situated in New York, Hong Kong, UK and Colombo, we service some of the most renowned global intimate brands. Sharing a long standing strategic partnership with Victoria’s Secret, the company currently manufactures for Victoria’s Secret, Marks & Spencer, La Senza, GAP, Soma, DBA, H&M, Lululemon, Oysho, and athlete. Marking the beginning of a new era for garment manufacturing in the country as well as the region, MAS Intimates not only adheres to international standards in its services and ethics towards both clients and employees, but also creates the benchmark for other facilities in the region in terms of quality and recognition. Our wings spreading globally, we have grown alongside our customers. We showcase a unique blend of technical, marketing and supply chain expertise which has made us the largest global supplier for Victoria’s Secret.
  • 9. SWOT Analysis Evaluates the internal strength and weakness at the company against the opportunities and threats that exist in the external environment. Advantages  Reveals the competitive advantage of the company  Helps firms to prepare and make contingency plans for inevitable opportunities and threats that may arise in the external environment  Helps to identify and analyze new prospects Strength  Being the number one supplier of intimate and sportswear apparel in Sri Lanka and south Asia  Strong Brand name and brand loyalty  Experienced management team  Skilled employees  Creative and innovative culture  Superior technology  Well established supply chain  Offers customized design solutions to customers with an in-house design team leading to faster turnaround time and efficient design solutions to customers Weaknesses  High Employee turnover rate  Limited fund available for expansion since it is a privately owned group Opportunities  Export Supporting policies by the government  Devaluation of the rupee against foreign currency making MAS products cheaper abroad Threats  Volatile exchange rates that could hinder sales  Severe competition from overseas Suppliers  Changing government policies with
  • 10.  Technological advancements and break through within the industry  Expansion opportunities regard to foreign trade  Political instability with in the country and international pressure that could discourage other countries to engage in trade with Sri Lanka PESTLE for MAS Intimate Vidiyal Political  Government policies regarding international trade  Political instability in the operating countries Eg: Bangaladesh  Tax Benefits given by BOI  Trading Blocks: NAFTA curtailed the export opportunities of Sri Lanka Economical  Volatile exchange rates affect revenue  Volatile interest rates affect borrowing ability  Inflation within the home country and raw material importing countries increase the production cost Socio Cultural  Attitudes in the each country towards the Garments industries  Cultural barriers: Women work force Technological  Automation: Reduce the production cost and increase the productivity  Advance technology: Gives a competitive edge to the company  Fast technological advancement: Makes some workers redundant Legal  Maximum working hours  Minimum wage rate  Lows prohibiting the use of child labor  Rules and regulations of WTO and EU and other international bodies
  • 11. Environmental  Waste management laws  Sustainability policies of the government  EU – Carbon foot print rules Porter’s Five Forces The Porter's Five Forces tool is a simple but powerful tool for understanding where power lies in a business situation. This is useful, because it helps you understand both the strength of your current competitive position, and the strength of a position you're considering moving into. With a clear understanding of where power lies, you can take fair advantage of a situation of strength, improve a situation of weakness, and avoid taking wrong steps. This makes it an important part of your planning toolkit. Conventionally, the tool is used to identify whether new products, services or businesses have the potential to be profitable. However it can be very illuminating when used to understand the balance of power in other situations. Threats of New entrant: Economic of scale, Government policy, Brand identity Rivalry : Number of competitors, Industrial growth, Capital Investment, Exit Barriers Threats of Substitutes: Switching costs, Buyer propencity to substitute Bargaining power of buyers: Size and sccale of customer, Switching costs, Presence of substitutes Bargaining power of supplier: Differentiation of inputs, Switching costs, The company's ability to backward integrate
  • 12. Porter’s five forces for MAS Intimate Vidiyal Rivalry  Number of competitors-High [Brandix, Penguin, Jay Jay Mills Lanka]  Relatively high capital investments must be made on technology: Thus new entrants are somewhat discouraged Threats of New Entrants  Economics of scale: Experienced by MAS acts as a barriers for new firms  Difficulty to obtain orders from international customers due to inexperience.  The government policy is to encourage apparel exports. Thus new entrants are welcome by the government. Threats of substitutes  Changes in customer preference to brands that are not manufactured by MAS can reduce the orders received by the company.  The Customers propensity to substitute is relatively law since they do not want to share trade secrets with new manufacturers easily. Bargaining power of buyers  The Customers are powerful: International companies with high bargaining power  However they want high quality apparel, speedily and depend on the unique technology of MAS.  The Customers also do not want to keep switching costs their suppliers in order to retain their trade secrets. Bargaining power of Suppliers  Some suppliers by the Customer and MAS cannot switch to others. Thus their bargaining power increases.  The production process requires high quality, unique raw materials which are rare.  However MAS has its own fabric mills.
  • 13. Business Strategies and Information system In 1997 MAS become only the fourth apparel manufacturer worldwide and the first in Asia to implement an SAP enterprise resource planning (ERP) solutions for the apparel industry. MAS believes in using the best technology in both manufacturing and information systems to set the bar in global industry standard in enterprise resource planning. One of the first industry leaders to go live with SAP AFS in South Asia, we have continuously updated and revamped our SAP versions over the past 15 years, enabling the apparel industry to steadily adapt, optimize and align business processes. Today, MAS utilizes SAP to run its core manufacturing process, integrate with banks, suppliers and customers, with direct processing of customer orders and business intelligence. MAS maintains strong SAP competencies through our SAP AFS consulting company that undertakes consulting assignments worldwide with a strong team of consultants providing support, training and implementation. In MAS there is a team that handles the networking. There is a MASSAI- MAS Strategic Action Initiatives-team that handles strategic initiatives including technology. Application of SAP in MAS
  • 14. Michael Porter Value chain The idea of the value chain is based on the process view of organizations, the idea of seeing a manufacturing (or service) organization as a system, made up of subsystems each with inputs, transformation processes and outputs. Inputs, transformation processes, and outputs involve the acquisition and consumption of resources - money, labor, materials, equipment, buildings, land, administration and management. How value chain activities are carried out determines costs and affects profits. Most organizations engage in hundreds, even thousands, of activities in the process of converting inputs to outputs. These activities can be classified generally as either primary or support activities that all businesses must undertake in some form. According to Porter (1985), the primary activities are: 1. Inbound Logistics - involve relationships with suppliers and include all the activities required to receive, store, and disseminate inputs. 2. Operations - are all the activities required to transform inputs into outputs (products and services). 3. Outbound Logistics - include all the activities required to collect, store, and distribute the output. 4. Marketing and Sales - activities inform buyers about products and services induce buyers to purchase them, and facilitate their purchase. 5. Service - includes all the activities required to keep the product or service working effectively for the buyer after it is sold and delivered.
  • 15. Secondary activities are: 1. Procurement - is the acquisition of inputs, or resources, for the firm. 2. Human Resource management - consists of all activities involved in recruiting, hiring, training, developing, compensating and (if necessary) dismissing or laying off personnel. 3. Technological Development - pertains to the equipment, hardware, software, procedures and technical knowledge brought to bear in the firm's transformation of inputs into outputs. 4. Infrastructure - serves the company's needs and ties its various parts together, it consists of functions or departments such as accounting, legal, finance, planning, public affairs, government relations, quality assurance and general management. Value chain for MAS Intimate Vidiyal Primary Activities  Inbound Logistics In the earlier process Purchase Order (PO) creation took a lot of effort and time as PO creation required various information from different departments. The raw material supplier had to wait until he is being informed and it was a risk to company because if the supplier is unable to meet the target date, the company has to delay or terminate their processes until the raw materials are received.
  • 16. Furthermore all the details about the PO and invoice were maintained manually and when the PO is created they manually check the inventories in the warehouse. Once the raw materials were received the information on the Good Receive Note (GRN) was entered manually to the excel files and they have manually checked the goods against the invoice. The current system helps the company to have an internet enabled supply chain where it provides integration among all the relative parties. All the inventory details are maintained through the system. It further eliminates the risk of raw materials being out of stock since it provides a vendors’ window where the vendor can keep track of their inventories and plan their operations according to the updated Material Requirement Planning (MRP) which increases the efficiency and effectiveness of the process. The system embedded barcode system helps the company in checking the PO and GRN. At the end of each month the system generate many reports and these could be used in the profitability calculation process. The system further provides communication facilities with the external parties that help an uninterrupted process flow. Prescribes fabrics to be bought from a specific Supplier Customer places the orders specifying Fabric Prescribes MAS own Fabric to be used The supplier is contacted and an order is placed A store requisition is made to be ware house Fabric is issued to production line Fabric is received by MAS stores
  • 17.  Production Fabric Request Note (FRN) was produced manually by concerning the number of required products and then sent to the warehouse. The creation of the FRN resulted in lot of errors and was really time consuming, as it needs to go through several documents. Materials were cut manually which incurred lot of time in finishing a single line and many man made errors were visible. At the dying plant once the dye batch was received the operator has entered the details to the excel sheet. In the packing process the carton sticker was written manually, this was time consuming when it comes to a large shipment and the end result was not elegant. The cartons were loaded to the trucks by people at warehouse. The new system integrates all the functional units. Therefore it has increased the visibility of information and reduced data redundancy. The cutting unit sends a FRN through the system to the warehouse and receives the material they needed for the production process. In the cutting unit the new machines fed data on the required size and a line finishes with minimum errors easily. Currently at the dying plant colour mixing is done by feeding the data into the system, and once it is fed the system selects the colours and mixes them accordingly to produce the customer expected outcome. The carton sticker in the packing process is also now printed with the information on the system. With the help of technology the industry has developed a scanning system for the loading operation. The cartons are loaded to trucks through a converge belt. Fabric is received from the ware house It is washed and tested for quality Fabric is cut by the cutting department Apparel is sent to ironing department Fabric is sent to stitching department Fabric is sent to printing department Final Quality check Apparel is sent to packing Department Destruction Processes
  • 18.  Out bound Logistics Previously according to the information received through the Purchase Order, the manufacturing company sends products to the buyer. All the shipping details were maintained/ handled manually and it was inconvenient to access and confusing in recording. The shipping schedules and all the relevant information about the order fulfillment is now stored in the system where it provides easy storing and retrieval. The carriage outwards and shipments are tone by MAS holding and the cost is affect to the final selling price.  Marketing and Sales MAS Holdings use direct marketing strategies and obtains sales based on past dealing with customers. It also uses its website as a tool for affecting potential customers.  Services Being and apparel manufacturer MAS Holdings does not provide extensive after sales services. However it guarantees the Quality of its Products and contacts rewards activities on any rejected or substandard items.
  • 19. Supportive Activities 1. Firm Infrastructure  The physical layout at the factories uses lien, Kaizen, TQM principles  The Management Since the founders remain as the senior management at the firm.  Their core value Prevail.  Well Established processes and rules exits that need strict adherence 2. Human Resource Management “Our People are our pride and power Attitude “Treat its employees as a valuable resource and uses many motivational tools to ensure that these are satisfied. Because of heavy work load there were lots of complaints from the employees and less value was given to the ideas of the employees. After the implementation of the new system, when recruiting and selecting a new employee to the company the management gives higher priority for the candidates who have a rich knowledge on existing systems and new software. Training programs are being carried out by assigning employees on selected projects; quality circles and activity planning. 3. Technology Development The company uses advanced technology in order to delight its customers through innovative product such as sweet absorbing apparel, high performing shoes, fabric that monitor one’s heart rate and stress level etc. In the former process interdepartmental interactions were not visible. Due to these reasons the departments were deviating from the company’s end goal. This created many errors, data duplications in the process and was very time consuming. They had no proper mechanism to view all the company process related data in one place and when carrying-out an activity they had to collect information from several places in several formats. The current process integrates all the functions and departments of the company. The system operates a central information repository where it provides efficient communication between all the process related parties. And it further enables the visibility and exchange of information among them. This eliminates the inconvenient communication barrier within the process. This system facilitates a smooth flow over the entire process.
  • 20. The company at commence of business has used entirely manual approaches. With the technological advancements they have started using excel files. Mostly the reports were generated manually. Today most of the companies use Six Sigma approach and ERP (Enterprise Resource Planning) system (SAP) which includes highly developed technology infrastructure, and support the company to make the processes efficient and effective. 4. Procurement Most major customers specify the supplier from whom the fabric must be bought. They usually have already made arrangements regarding the quality of the Fabric. MAS bear the cost at fabric but pass it down to the customer through the Quoted Prices. Competitive Advantage Competitive advantages give a company an edge over its rivals and an ability to generate greater value for the firm and its shareholders. The more sustainable the competitive advantage, the more difficult it is for competitors to neutralize the advantage. There are two main types of competitive advantages: comparative advantage and differential advantage. Comparative advantage, or cost advantage, is a firm's ability to produce a good or service at a lower cost than its competitors, which gives the firm the ability sell its goods or services at a lower price than its competition or to generate a larger margin on sales. A differential advantage is created when a firm's products or services differ from its competitors and are seen as better than a competitor's products by customers.  A well established, export oriented manufacturing industry.  A ready supply of raw material and an expanding resource base.  A literate, trainable workforce.  Geographical location & infrastructure advantages.  Compliance with the best international labor and environmental laws and practices.  Market and investor friendly policies of the government.  An array of attractive incentive extended for the textile/apparel industry.  Unlimited quota free access to the EU markets.  Preferential access to Indian market including duty- free concessions provided by the Free Trade Agreement between Sri Lanka and India
  • 21. Conclusion MAS Intimates Vidiyal is the 33rd production Facility under the MAS Holdings. It is operates over 27 years in well established company. Internal; shareholders are high level of influence the operations. Target customers are in European Region and Srilanka Government policies also support to the garments industry exports that is favorable to the company.MAS Vidiyal has Strong Brand name Victoria Secret and well experience management team. Most of the External factors are encourage the company activities. According to the Micheal Porter five forces analysis MAS has high level of bargaining power, less of thereat to the substitutes product and high level of entry barriers to the industry. MAS becomes only the fourth apparel manufacturer in worldwide & the First in Asia to implement the SAP technology for the apparel industry, Now MAS Utilize SAP system for integrate all business activities. In Micheal Porter value chain analysis Input decided by the MAS Holdings based on the customer requirement that is provide the option to the customers for ordering the fabric from MAS own fabric or external suppliers. New operating system integrate all the functional units that is increased the visibility of information system and reduce data redundancy. Output details are stored in the system that provides easy storing and retrieval .MAS use direct marketing strategies company does not provide extensive after sales services. Factory uses lien manufacturing system, Employees are treated as valuable resource and ensure their satisfaction . Company uses advanced Technology (SAP), Material procurement made by the Company cost pass it doen to the customer through the quoted prices. MAS Vidiyal enjoying the comparative advantage as well as differencial advantage.