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Spring Driven Industrial IOT
Barry Wood and Mark Weislow
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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
Spring Driven Industrial IOT - Agenda
- Today’s Story
- Introduction to Industrial components
- Introduction of the OpenSource Gateway solution
- Typical IOT Layers
- Details of the Gateway Solution
- Additional Use Cases
- Q/A

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Story
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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
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Corporate - Order 600 Piston / Cylinder pairs
Spring Driven Industrial IOT - Today’s Story
Drone of the future
Hybrid Combustion Engines
- Remote Vendor 1 – Bores the Cylinders, ship for assembly
- Remote Vendor 2 – Manufactures the matching Pistons, ship for assembly
Zoom in on manufacturing automation:
- Spring / PCF / Gemfire used in an IIOT manufacturing solution
- Open Source Industrial Gateway to enhance SCADA

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Introduction to Industrial Processes
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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
HMI
Human Machine
Interface
Devices
SCADA
Supervisory Control
& Data Acquisition
PLC
Programmable
Logic Controller
Spring Driven Industrial IOT - Overview
FieldBus
Digital/An
alog

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
SCADA
Supervisory Control & Data Acquisition
Central command software for:
- Device Information Display (via HMI)
- Manual control of devices
- Alarm response
- Captures data for Analysis
Languages:
- C++ and 4GL typical
Spring Driven Industrial IOT - SCADA

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
Programmable Logic Controller
Controls physical devices (motion, speed, torque control, motion positioning control and
communications gateway)
- Cyclic Processing (reads inputs, executes logic, writes outputs)
Some support event driven logic
- Communicates with control devices via FieldBuses like:
(ProfiBus, DeviceNet, ModBus, CanBus, Ethernet IP, EtherCat)
- PLC to PLC communications:
(ProfiNet, ControlNet, Ethernet IP)
- Languages (IEC 61131-3 standards):
- Ladder Diagram (LD), graphical, ladder logic representing relay logic
- Function Block Diagram (FBD), graphical, interconnected function blocks
- Sequential Function Charting (SFC), graphical, control flow charting
- Instruction List (IL), textual, assembly language, register level programming
- Structured Text (ST), textual, C-language like programming
Spring Driven Industrial IOT - PLC

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
HMI
Human Machine
Interface
Devices
SCADA
Supervisory Control
& Data Acquisition
PLC
Programmable
Logic Controller
Spring Driven Industrial IOT - Overview
Spring Integration
Control
Data Acq
Data Analytics
Spring MVC
HMI
Gemfire Gateway
Gateway
FieldBus
Digital/An
alog

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
Cloud Computing
Drive computing toward the physical devices
Latency
Predictable
Connectivity Data Security
Edge Computing
Control Physical Devices PLC, Soft PLC
Real-time Data MCU
Embedded Hardware Programming Pyboard / Micropython
Fog Computing
Supervisory Control of Physical Devices Analytics for single / groups of devices
Near Real-time Data (4 – 5 times per second) Push aggregate data to the cloud
Sophisticated Analytics Holistic Trend Analysis
Store Historical Data Data-driven Organization
Machine Learning at scale
Spring Driven Industrial IOT - IIOT Layers

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Detailed view of the Gateway
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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
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Cloud
Computing Data Caching
Data Analytics
Data Exchange
Open PLC based
Gateway
Data Program
Data/Control Exchange
Data Analytics / Formatting
DCS Interface
IOT Bridge
Enhance proprietary SCADA systems
- Enhance functionality
- Offload to Enterprise (Cloud layer)
- New Devices & Systems
- Digital I/O
- Analog I/O
- Interface to Existing Systems
OEM PLC
Proprietary
Hardware&Software
Digital / Analog
I/O
Variable
Freq Drives
Servo Drives Vision Camera
Systems
FieldBus
ProfiBus
DeviceNet
ModBus
Spring Driven Industrial IOT - Connections

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
From the
IOT Bridge
Ethernet Switch
Ethernet
TCP
SEW Movi-PLC
Open
CanBus
Can BUS COMM/Input/Output
Machine Stepper Motor
ControlDrive
Rack Stepper Motor
Control Drive
Drive Fault(s)
Position
Signal
Drive Fault(s)
Position
Signal
Spring Driven Industrial IOT - Demo Components (not proportioned)

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Demo
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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
PLC
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Spring Integration
TCP Outbound
Channel
Adapter
Service
Activator Ack
SysControl
TCP Inbound Tx
ByteArray to
Object
Inbound TCP
Channel
Adapter
Create TCP Out
Service Channel
Message
TCP Outbound Trans.
Define Msg Protocol
Gen Byte Array
Model Controller View JSP
Sys Control
Demo Control
Display
@Msg
Mapping
/pbmsg
@Scheduled
Control
Push Buttons
Status
@Scheduled
RX Buffer PLC Values TX BufferRead Msg Len, Code Use Rx Value
Websocket
Convert
& Send
Websocket
Send
Update
Spring Driven Industrial IOT - TCP Control

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
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Spring Integration
UDP Inbound
Channel Adapter
Service Activator
- Generate Event
- Update
UDP Transformer
Convert Byte Array to
UPD Msg Obj
Model Controller View JSP
Sys Control
Demo Control
Display
@Msg
Mapping
/pbmsg
@Scheduled
Control
Push Buttons
StatusWebsocket
Convert
& Send
Websocket
Send
Service
Event Listener
Update Demo Control
Display
Sys Status
Scheduled
Define Msg Protocol
Convert to array of
bytes
PLC
Runtime Data
UDP
Spring Driven Industrial IOT - UDP Status

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
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PWS
Spring
Gemfire
Locator &
Cache
Servers
Rest API
Tomcat
Web
Socket
HMI
Spring
Integration &
MVC
LAN
NIC
Ethernet
Switch
PLC
Presentation Laptop
WIFI
Mobile
Device
Spring Driven Industrial IOT - Demo System Interactions

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
Edge Computing
PLC
Closed Loop
position control
(cyclic 4ms
execution)
Simulate physical
process by moving
wheels to color setpoints
pass from Fog layer
Setpoint and
Control
Command
via TCP
Process data
returned to Fog
layer via UDP
(cyclic zooms)
Fog Computing
IOT Bridge
Gemfire
Setpoint and
process data
Spring Boot
& Integration
Calc Ave, Min, Max
Every 200 ms
Operator Interface
Process Control Interface
Setpoint
Proc Data
Spring
MVC
UDP
TCP
Cloud Computing
Enterprise
User Interface
PCF
List of Setpoints
(from vendor specific rack positions)
Aggregate Process Data from Fog Layer
Rest
Spring Driven Industrial IOT - Demo Layers

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Additional Use Cases
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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
Spring Driven Industrial IOT - Additional Use Cases
- Cost Effective Exchange of real-time data between global supply chain processes
- Autonomous Driving – Warehouse Door and dock height level
- Facility climate control, setpoint interfacing with HVAC systems
- Material handling system control
- Energy efficient, cooling fan speed control
- Enable gathering of processing data direct from sensors and devices
- JIT Manufacturing automation
- Machine Configuration files: Case Packer
- Sequential Control programs: Die cutting press and Pick & Place
- Oven Temperature
- Material Silo and Chilled water supply
- Managing peak power usage

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Unless otherwise indicated, these slides are © 2013 -2016 Piv otal Software, Inc. and licensed under a
Creative Commons Attribution-NonCommercial license: http://creativecommons.org/licenses/by-nc/3.0/
HMI
Human Machine
Interface
Devices
SCADA
Supervisory Control
& Data Acquisition
PLC
Programmable
Logic Controller
Spring Driven Industrial IOT - Ending thoughts
Spring Integration
Control
Data Acq
Data Analytics
Spring MVC
HMI
Gemfire
Gateway
Gateway
FieldBus
Digital/An
alog

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Learn More. Stay Connected.
Barry Wood (CTO – RPYMotion) –BWood@RPYMotion.com
Mark Weislow(Engagement Director – Pivotal) – MWeislow@Pivotal.io
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