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                          S&OP LEADERSHIP EXCHANGE:
        GETTING TO “ONE NUMBER”, S&OP MYTH OR REALITY

                          The Web Event will begin
                          momentarily with your host:

                                    Andrew McCall

               April 18th, 2012        plan4demand
   Goals for the session
   Overview - What do we mean by “one number” and why is it such a struggle?
   The Myth – What do people think of when they hear “one number” and why doesn’t
    that make sense?
   What should it mean? Realistic “one number” planning?
   S&OP – Step by Step, where does the noise in this discussion come from?
   Case Study: Effective “One Number” Planning
   The Bottom Line
   Q&A/Closing
   Clearly Defining a “One Number Plan” and what that means from an S&OP
    perspective


   Outline some of the most common misunderstandings and pitfall’s of a “One
    Number” system


   Identifying common “noise” that is produced by process step within the S&OP
    process


   Discuss some specific actions that can help you start to get this difficult process
    managed in your organization
•   Demand Plan
                                                                         •   Supply Plan
                                                                         •   Production Plan
                                                                         •   Rough Cut Capacity Plan
                                                                         •   Finite Plan & Schedule
• S&OP Forecast                                                          •   Distribution Plan
• Annual Operating Plan                                 Tactical         •   Transportation Plan
  (Budget)                                                               •   Labor Plan
• Standard Cost                                                          •   Materials Plan
• Brand Plan
• Strategic Logistics Plan




                                     Operational




                                                                   Strategic

                             • Strat Plan
                             • CapEx Plan
                             • Portfolio Plan/Product
                               Roadmap
                             • IT Roadmap
   A “best in class” S&OP process produces a single set of numbers across Sales,
    Marketing, Supply Chain, Operations/Manufacturing, Finance and the Executive
    team.


   The S&OP forecast needs to drive budget revisions during the course of the year to
    reflect the reality of changing business conditions.


   The Plan is the Plan – we can’t change any aspects of it and maintain it’s integrity
    as a communication tool for goal attainment


   If we’re going to have a one number system, finance can not use any level of hedge
    when communicating performance.


   YTD Actual + BOY Projection must equal AOP or we must communicate a change to
    plan.
   We need to distill a single, agreed
    upon operating plan from all of
    these numbers, planning activities,
    actuals and data sources
   The development of this Plan should
    make it very easy to achieve the
    objectives of S&OP:
       What are our Goals?
       How do we measure our progress or
        gaps to those goals?
       How do we leverage this information to
        make decisions
   Sales, Finance, Brand Management
    and Operations are still going to
    have a need for other numbers to
    communicate with – but they don’t
    drive the plan!
• Launch Projections &
•   Plan/Changes to Plan?
                                                        Assumptions
•   Gaps
                                                            • Volume
•   Risks & Opportunities
                                                            • Cannibalization
•   Financial Projections
                                                      • Brand Volume Plans
                                                      • Pricing Strategies




    • Capacity Availability                           • Sales Quota
    • Demonstrated Performance                        • Revenue Targets
    • Operational Standards
                     • Adopting the S&OP Plan         • Demand Forecast
    • Inventory Planning &
                     • Review & Action Surrounding:        • Customer Volume
      Working Capital Targets
                          • Gaps                             Projections
    • Supplier Performance R&O
                          •                                • Brand Forecast
                    • Communicating the Plan               • Distribution Drives
    Inputs? Multiple Numbers? Noise?
   Develop core Principles
       Transparency
       Communication
       Decision Making Thresholds & Guidelines
   Categorization
       Assumption Inputs
       Gap Types & Quantification
       R&O
   Single Number Operations Plan
       Hedge – Communication Vehicle, not buried into plan
       Slot Categories into the reporting process
       Stretch Goals – Realistic view of attainment, does this create risk, or opportunity
       Demonstrated performance – must drive assumptions, NOT Budget
       Beware the “self fulfilling prophecy” – i.e. Working Capital cuts to match hedge scenario
        handcuffs operations from supporting Gap closers
   Annual Operating Plan Details:
       170 Million Units
       Generating a Gross Profit of $405MM


   Period 5 S&OP Details:
       Actuals + Forecasted Units for the balance of year = 164 million (6MM unfavorable)
       Actuals + GP Forecast of $395MM ($10MM unfavorable)


   Quarterly Board Meeting the following week!!
       What do we tell them? We can’t tell them we’re changing plan that was adopted in the Q1
        Board Meeting
       How do we communicate Gap, Risks & Opportunities?
   What do we tell them?
       Educate on New S&OP Process – No longer just “plugging in plan” to complete the horizon –
        find and plug amounts to make AOP still seem feasible.
       Earlier delivery of “Reality Based Forecast” allows for Gap closing activities and investment
        to be discussed and reviewed.
       If we sugar coat it, the view of next year starts to take hold, and we’re stuck with a “top
        down” plan that may be too aggressive.
       Outline AOP data compared with S&OP Forecast
           Defines Gap
           Outlines R&O
           Communicates Action Plans

   How do we communicate Gap, Risks & Opportunities?
       Gaps outlined as:
           Risk to Plan – Areas where planned performance is not trending to meet the plan
           Risk to Forecast – Areas where the projections have risk (+ or -)
       Risks are quantified so they can be clearly communicated
       Opportunities are developed and quantified as strategies to close the gap
       Overall communication outlines the issues, and what the company is doing to meet these
        challenges.
       The AOP remains unchanged, finance decides hedge/communication strategy externally by
        vetting and approving the R&O.
   This is complicated! – Every organization has specific, tailored needs in this space, and
    an off the shelf, generic approach to this creates hurdles.


   The impacts here run through every area of the organization – from Sales & Marketing,
    thru Supply Chain & Operations, into Finance, the Executive Suite, the Boardroom and
    Wall Street.


   Getting “reality” built into this process here helps drive the critical piece of change
    management so many S&OP/IBP processes miss – cementing this as the CORE of how
    we plan, and not just another input to disparate planning processes.


   Getting this right not only creates a better S&OP process, but streamlines the Annual
    Operating Plan/Budget development and long range planning cycles like Strategic
    Planning, Product Roadmap Development & Strategic Portfolio Planning.


   Given the weight of this, must be owned at the executive level.
May 23rd                   June 20th
Harnessing Innovation    Global Rollouts – Balancing
& Planning Challenges   Standardization & Localization

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S&OP Leadership Exchange: Getting to One Number - S&OP Myth or Reality?

  • 1. Page1 S&OP LEADERSHIP EXCHANGE: GETTING TO “ONE NUMBER”, S&OP MYTH OR REALITY The Web Event will begin momentarily with your host: Andrew McCall April 18th, 2012 plan4demand
  • 2. Goals for the session  Overview - What do we mean by “one number” and why is it such a struggle?  The Myth – What do people think of when they hear “one number” and why doesn’t that make sense?  What should it mean? Realistic “one number” planning?  S&OP – Step by Step, where does the noise in this discussion come from?  Case Study: Effective “One Number” Planning  The Bottom Line  Q&A/Closing
  • 3. Clearly Defining a “One Number Plan” and what that means from an S&OP perspective  Outline some of the most common misunderstandings and pitfall’s of a “One Number” system  Identifying common “noise” that is produced by process step within the S&OP process  Discuss some specific actions that can help you start to get this difficult process managed in your organization
  • 4. Demand Plan • Supply Plan • Production Plan • Rough Cut Capacity Plan • Finite Plan & Schedule • S&OP Forecast • Distribution Plan • Annual Operating Plan Tactical • Transportation Plan (Budget) • Labor Plan • Standard Cost • Materials Plan • Brand Plan • Strategic Logistics Plan Operational Strategic • Strat Plan • CapEx Plan • Portfolio Plan/Product Roadmap • IT Roadmap
  • 5. A “best in class” S&OP process produces a single set of numbers across Sales, Marketing, Supply Chain, Operations/Manufacturing, Finance and the Executive team.  The S&OP forecast needs to drive budget revisions during the course of the year to reflect the reality of changing business conditions.  The Plan is the Plan – we can’t change any aspects of it and maintain it’s integrity as a communication tool for goal attainment  If we’re going to have a one number system, finance can not use any level of hedge when communicating performance.  YTD Actual + BOY Projection must equal AOP or we must communicate a change to plan.
  • 6. We need to distill a single, agreed upon operating plan from all of these numbers, planning activities, actuals and data sources  The development of this Plan should make it very easy to achieve the objectives of S&OP:  What are our Goals?  How do we measure our progress or gaps to those goals?  How do we leverage this information to make decisions  Sales, Finance, Brand Management and Operations are still going to have a need for other numbers to communicate with – but they don’t drive the plan!
  • 7. • Launch Projections & • Plan/Changes to Plan? Assumptions • Gaps • Volume • Risks & Opportunities • Cannibalization • Financial Projections • Brand Volume Plans • Pricing Strategies • Capacity Availability • Sales Quota • Demonstrated Performance • Revenue Targets • Operational Standards • Adopting the S&OP Plan • Demand Forecast • Inventory Planning & • Review & Action Surrounding: • Customer Volume Working Capital Targets • Gaps Projections • Supplier Performance R&O • • Brand Forecast • Communicating the Plan • Distribution Drives Inputs? Multiple Numbers? Noise?
  • 8. Develop core Principles  Transparency  Communication  Decision Making Thresholds & Guidelines  Categorization  Assumption Inputs  Gap Types & Quantification  R&O  Single Number Operations Plan  Hedge – Communication Vehicle, not buried into plan  Slot Categories into the reporting process  Stretch Goals – Realistic view of attainment, does this create risk, or opportunity  Demonstrated performance – must drive assumptions, NOT Budget  Beware the “self fulfilling prophecy” – i.e. Working Capital cuts to match hedge scenario handcuffs operations from supporting Gap closers
  • 9. Annual Operating Plan Details:  170 Million Units  Generating a Gross Profit of $405MM  Period 5 S&OP Details:  Actuals + Forecasted Units for the balance of year = 164 million (6MM unfavorable)  Actuals + GP Forecast of $395MM ($10MM unfavorable)  Quarterly Board Meeting the following week!!  What do we tell them? We can’t tell them we’re changing plan that was adopted in the Q1 Board Meeting  How do we communicate Gap, Risks & Opportunities?
  • 10. What do we tell them?  Educate on New S&OP Process – No longer just “plugging in plan” to complete the horizon – find and plug amounts to make AOP still seem feasible.  Earlier delivery of “Reality Based Forecast” allows for Gap closing activities and investment to be discussed and reviewed.  If we sugar coat it, the view of next year starts to take hold, and we’re stuck with a “top down” plan that may be too aggressive.  Outline AOP data compared with S&OP Forecast  Defines Gap  Outlines R&O  Communicates Action Plans  How do we communicate Gap, Risks & Opportunities?  Gaps outlined as:  Risk to Plan – Areas where planned performance is not trending to meet the plan  Risk to Forecast – Areas where the projections have risk (+ or -)  Risks are quantified so they can be clearly communicated  Opportunities are developed and quantified as strategies to close the gap  Overall communication outlines the issues, and what the company is doing to meet these challenges.  The AOP remains unchanged, finance decides hedge/communication strategy externally by vetting and approving the R&O.
  • 11. This is complicated! – Every organization has specific, tailored needs in this space, and an off the shelf, generic approach to this creates hurdles.  The impacts here run through every area of the organization – from Sales & Marketing, thru Supply Chain & Operations, into Finance, the Executive Suite, the Boardroom and Wall Street.  Getting “reality” built into this process here helps drive the critical piece of change management so many S&OP/IBP processes miss – cementing this as the CORE of how we plan, and not just another input to disparate planning processes.  Getting this right not only creates a better S&OP process, but streamlines the Annual Operating Plan/Budget development and long range planning cycles like Strategic Planning, Product Roadmap Development & Strategic Portfolio Planning.  Given the weight of this, must be owned at the executive level.
  • 12. May 23rd June 20th Harnessing Innovation Global Rollouts – Balancing & Planning Challenges Standardization & Localization