W6 PROFINET monitoring, peter juengling

I CS VS CMR
internal / Copyright Siemens 2008
© Siemens AG 2013. All rights reserved.05-20121
Industrial Service Station
for plant monitoring and reliability
I CS VS CMR DEL2
© Siemens AG 2013. All rights reserved.

I CS VS CMR
Industrial Service Station - ISS
for plant condition monitoring and reliability
05-20122
Devices / Actors / Sensors / Drives
Fieldbus Profinet / Profibus / WLAN...
Controls Level
Supervisory Level
Analytical Measurements
- Gaschromatography
- Process analytics / Calibration
- Validation / cognitive maint.
Energy distribution
- Power Control / Standardization
- Load management / Optimization
- Load shedding / Reliability
Mechanical Monitoring
-Sensors
-Overload detection
-Vibration Monitoring
Physics / Chemical
- Image processing
- Mathem. models..
- …
Industry Solutions (Chemical / Automotive / Food&Bevarage / Pharma / Water / Oil&Gas / ...)
- Industry specific core processes (blending / weighing / model based control / ...)
- Prozess optimization / mathematical models / operator training OTS / ...
- Loop-Monitoring / Quality control / Emission monitoring / ...
CMR process oriented
CMR system oriented
Network Management
- Fieldbus systemes / Profinet ...
- Plantbus / Terminalbus / WLAN /...
- Firmware-Update, Dataflow check..
SERVICE STATION on-site
- Maintenance / Service
- Diagnostics
- Workflow from diagnostics to
restoration
Actors / Sensors / Drives
- Process Device Management
- Maintenance Intervalls
- Measurement Quality Audit
DCS / Controls / Automation
-System Diagnostics
-Integration Alarms / Events / Logs
-Security / Audit
SERVICE STATION remote
- Benchmarking
- Expert Consulting
- Data Analytics
- Remote Support
Field
Network Service
- Monitoring
- Coms. relations
- Security
- Firmware-Update
Plant Maint. / Monitor
- System Logbook
- Diagnostics support
- Loop Evaluation
- Taskplan / documents
PROCESS MAINTENANCE SERVICE
agents
agents
PACKAGES

I CS VS CMR
Controls Level
Supervisory Level
- Gaschromatography
Energy distribution
-Sensors
-Overload detection
Physics / Chemical
- Image processing
- Mathem. models..
- …
- Diagnostics
restoration
- Benchmarking
- Expert Consulting
- Data Analytics
- Remote Support
Field
Network Service
- Monitoring
- Coms. relations
- Security
- Firmware-Update
- System Logbook
- Loop Evaluation
agents
agents
PACKAGES
BASIC FUNCTIONS
- Open database (SQL Server)
- Reports (Reporting Services)
- Data Analytics / KPI‘s
- Dashboards
- Event aggregation and
forwarding (DCS, SMS, eMail)
- Open Interfaces (SNMP / OPC …)
- SIMATIC Integration (S7 / WinCC /
WinCC OA / PCS7 / Telecontrol)
- IEC protocols (61850 / 60870 …)
- Remote Access (cRSP)
Industrial Service Station (ISS) for Plant Condition Monitoring & Reliability

I CS VS CMR
Controls Level
Supervisory Level
- Gaschromatography
Energy distribution
-Sensors
-Overload detection
Physics / Chemical
- Image processing
- Mathem. models..
- …
- Diagnostics
restoration
- Benchmarking
- Expert Consulting
- Data Analytics
- Remote Support
Field
Network Service
- Monitoring
- Coms. relations
- Security
- Firmware-Update
- System Logbook
- Loop Evaluation
agents
agents
PACKAGES
BASIC FUNCTIONS
- Open Interfaces (SNMP / OPC …)
- SIMATIC Integration (S7 / WinCC /
WinCC OA / PCS7 / Telecontrol)
- IEC protocols (61850 / 60870 …)
- Remote Access (cRSP)
Industrial Service Station (ISS) for Plant Condition Monitoring & Reliability
- Open database (SQL Server)
- Reports (Reporting Services)
- Data Analytics / KPI‘s
- Dashboards
- Event aggregation and
forwarding (DCS, SMS, eMail)

I CS VS CMR
Network Service – Monitoring & Diagnostics of Industrial Ethernet
Challenges & Trends:
Distributed Industrial Automation Infrastructure
networks are the nervous system of the plant !
Ethernet goes automation
increasingly large, complex structures
Realtime Ethernet on fieldbus level
“Office World” network service tools are not suitable
How to ensure network reliability ?
Network Service:
Concept for plantwide industrial networks
Validation Services
Monitoring of networks and fieldbuses as a service
Detection of changes
Load Monitoring
Security events
Event-forwarding
Plant bus
Terminal bus

I CS VS CMR
Network Service – Monitoring & Diagnostics of Industrial Ethernet
Configuration
Central Configuration database
for network components
Central Firmware update of
network components
Plant bus
Terminal bus
Monitoring / Diagnostics
• Monitoring of network status (ring status,
redundancy connections) and device status
• Detection of changes in the network
configuration (unwanted participants,
configuration changes, firmware deviation)
• Network Load Monitoring
• Central event list for all networks
• Event-forwarding to PCS7
Industrial
Service
Station
Plant bus

I CS VS CMR
Network Service / Diagnostic functions
Unwanted
participant
detected
Entry in
Service Station
logbook
Switch
failure
Deviation from default
network configuration
Industrial
Service
Station
Entry in
Service Station
logbook

I CS VS CMR
BANY agent – new generation
The new generation of BANY Agents fits
perfectly in functionality, size and price for the
needs of permanent surveillance and fast
reaction for fieldbusses.
TAP
BANY Agent
(integrated TAP)
BANY Agent
(external TAP)
MRP
The combination of ISS and BANY Agents
provides unique features :
Realtime data acquisition in segmented
networks
Network and Profinet auditing 24/7
Decentralized data aggregation,
streaming to the ISS,
longterm storage on server level
Galvanic separation between
Plant network and Remote Access
„Flight recorder for the network“
Industrial
Service
Station

I CS VS CMR
BANY Agent
Central monitoring of distributed networks via BANY agents
BANY Agent
BANY Agent
BANY Agent
Industrial
Service
Station
ETH.PNIO

I CS VS CMR
Storing of config backups in a central
database, automated by schedule *
Display of all configuration versions
Possibility to restore every version of
saved backups into the devices *
Detection and alarming of external
configuraiton changes (=> logbook)
History of all actions made
Central database for configuration and parameter backups
ISS
Server
* current version covers SCALANCE components

I CS VS CMR
ISS
Server
Port-Monitoring
Overload Port 10!
Free selection of ports to be
surveilled/monitored
Plant wide overview display
Configuration of load per port
Alarming when defined limits are
violated
Record of alarms and messages in the
central logbook
Load history trend per port
Switch Load

I CS VS CMR
ISS
Server
Plant health check & diagnostics
Collecting device data via SNMP
(e.g. harddisk-space, running
services, versions…)
Collecting Windows Event Logs *
configurable schedule to fetch the
data: hourly, daily, weekly…
stored in the Service Station
database
* in preparation

I CS VS CMR
Logbook – User Interface
Record of alarms and messages
in a central list
Sorting, Filtering…
Aggregation via Type / Event …
Commenting of individual events
Configuration of advices for
event groups => knowledge base

I CS VS CMR
Dashboard / Reports
Dashboard with drill-down functionaliy
can be adapted to project requirements

I CS VS CMR
Thank you.

W6 PROFINET monitoring, peter juengling

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W6 PROFINET monitoring, peter juengling